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WA800-3LC | SN: A50001-UP | Komatsu | Heavy Equipment Manual PDF

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WHEELLOADER

SERIALNUMBERS andUP

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CHARTOFSEPERATEDUNITS

DIMENSIONSANDWEIGHTSOFSEPARATEDUNITS

No.UnitDimensions

1FrontAxleAssembly8200(18,078)

2RearAxleAssembly (axlesupport) 7990(17,615) 300(662)

3WheelandTireAssembly (each) 13920(30,688) 3480(7,672)

4BucketAssembly10,970(24,184)

5BoomAssembly9470(20,878)

6FloorandCabAssembly760(1,676)

7ROPSCanopyAssembly1350(2,976)

8FloorHandRailAssembly andrearaccessstep 650(1,433)

9LadderAssembly60(132)

10FrontFender(each)170(375)

11FrontLampAssembly (each) 65(143)

12MufflerStack50(110)

13FuelTankAssembly790(1,742)

14BatteryBoxAssembly580(1,279)

15Counterweight2900(6,394)

16BareMachine38435(84,735)10435(411)3260(128)3180(125)

Total99480(219,316)

TRANSPORTATIONBYLAND

SPECIFICATIONS

SpecificationsRelatedvalues

Whentraveling underownpower 101,130kg(222,955lbs) (Operatingweight) 14,325mm(47’0")4,815mm(15’10") (Bucketwidth) 5,275mm(17’4") (TopofROPS)

Transportationby trailer(seenote1 and2) (Baremachine)9.900mm(32’5")3,200mm(10’5")3,300mm(10’9")

Travelingunder ownpower

Lessthan20tonsMorethan12m(39’ 4")

Lessthan2.5m(8’ 2")

Lessthan3.8m(12’ 5")

Travelingby trailer MaximumpayloadMachinelengthx1.1TrailerwidthLessthan3.8m(12’ 5")

WHENTRAVELINGUNDEROWNPOWER

1.JISposturefortravelingunderownpower(withteeth).

AOveralllength14,085mm(46’3")

BOverallheight(withROPS)5,275mm(17’4")

TRANSPORTATIONBYTRAILER

1.Postureofloadwhentransportingbytrailer.

CLengthofbaremachine.10,450mm(34’3")

DHeightfromgroundtotopof machine. 4,000mm(13’2")

EHeightfromgroundtotopof platform. 500mm(1’7")

FHeightfrombottomoffrontframeto topoffrontframe. 3,180mm(10’4")

2.Trailerdimensions(36ton,lowplatformtype).

GOveralllength11,900mm(39’1")

HLengthofplatform6,300mm(20’7")

JLengthofgooseneck2,500mm(8’2")

KHeightfromgroundtotopof gooseneck 1,500mm(4’9")

LHeightfromgroundtotopof platform. 500mm(1’7")

-Widthofplatform.3,200mm(10’5")

-Maximumpayload.36ton

TRAILERSREQUIREDTOMOVEMACHINE

TrailerSizeQty.Remarks

36ton1Formachinebodyexcludingremovedparts.

15ton4Forbucket,loaderlink,frontaxle,rearaxle(includingswivelsupport),tireandwheel assemblies,cabandoperator’scompartment,bodywork(hood,grille,fender,ladder, platforms,handrails,lightsupports),counterweight,fueltank(includingfuel),exhaustpipe.

SERVICEREFILLCAPACITIES

Coolingsystem319liters(79.5U.S.gal)

FuelTank1,425liters(376.5U.S.gal)

EngineOil132liters(34.9U.S.gal)

Hydraulicsystem725liters(191.5U.S.gal)

Axle(eachfrontandrear)360liters(95.1U.S.gal)

TorqueConverterandTransmission140liters(37.0U.S.gal)

BrakeOil31liters(8.2U.S.gal)

WORKSPACELAYOUTDIAGRAM

Useaslargeaworkspaceaspossible,itiseasiertoassemblythemachine.Theareashownindiagrambelow(25m/82ftx30 m/98.5ft)istheminimumsizerequired.

TOOLSANDEQUIPMENTREQUIRED

TOOLSREQUIRED

1SetofcommonstandardtoolsSpanners,two-endedringwrench, boxwrench,coldchisel, screwdrivers,hammer,adjustable wrench,hexagonwrench,etc. 2

2Powerwrench16times1Front,rearaxlemounts, ROPScanopymount

3Powerwrench4times1Fueltank

4Socket60(insertionangle;38.1)xL:841Frontandrearaxlemount

5Socket36(insertionangle;25.4)xL:681Rearaxlesupportcover,tires, counterweight(lower)

6Socket46(insertionangle;25.4)xL:721Fueltank,counterweight

7Socket55(insertionangle;38.1)xL:821ROPSmount

8Socket55(insertionangle;25.4)xL:821ROPSmount

9ExtensionbarIntersectionangle:12.7xL:1501Fueltank

10AdapterIntersectionangle:19x12.7xL:551Fueltank

11ExtensionbarIntersectionangle:25.4xL:1601Tires,counterweight,ROPS canopy

12Presettorquewrench(boxtype)4-28kgfm(29-203lbfft){39275Nm} 1Powerwrench

13Interchangeableheadtypepreset torquewrench

14Interchangeableheadtypepreset torquewrench

15Interchangeableheadtypepreset torquewrench

16Heads(spannertype)for interchangeableheadtypepreset

6-14kgfm(43-101lbfft){2044Nm}

2-4.5kgfm(14-33lbfft){20-40 Nm}

1Connectinghosesandtubes

1Connectinghosesandtubes

3-7kgfm(21-51lbfft){29-69 Nm} 1Connectinghosesandtubes

Widthacrossflats:27(intersection hole:15)

Widthacrossflats:19(intersection hole:12)

Widthacrossflats:22(intersection hole:12)

Widthacrossflats:24(intersection hole:12)

One each Connectinghosesandtubes

17Presettorquewrench(boxtype)20-140kgfm(144-1013lbfft) {196-1373Nm} 1Rearaxlesupportcover, counterweight

18Presettorquewrench(boxtype)50-210kgfm(362-1519lbfft) {490-2060Nm} 1Counterweight

19Presettorquewrench(boxtype)6-42kgfm(43-304lbfft){59412Nm} 1Rearaxlesupportcover

20ImpactwrenchCapacity:1.5-7.5kgfm(11-55 lbfft){15-74Nm} 1

21ImpactwrenchCapacity:5.5-31.5kgfm(40-228 lbfft){54-309Nm} 1

22ImpactwrenchCapacity:20.5-84.5kgfm(148611lbfft){201-829Nm}

1Tires,ROPScanopy

23AdapterIntersectionangle:19x25.4xL:711Powerwrench,torque wrench

24AdapterIntersectionangle:12.7x9.5xL: 41 1Powerwrench,torque wrench

25Largehammer10pounds1

26Airgrinder1

27BarsLarge,medium,smallTwo each Holeadjustment,moving heavythings

28Bar2Holeadjustment

29Greasegun(handpumptype)Capacity:300cc(10floz.)1Oilingtopin

30OilcontainerCapacity:1000-2000cc(34-68fl oz.)

31VinylhoseI.D.6.5-7.0xL:1000-1500 (I.D.1/4"x1/4"x39-60")

32Interchangeableheadtypepreset torquewrench 15-25kgfm(108-181lbfft){147 -245Nm}

33Interchangeableheadtypepreset torquewrench 13-23kgfm(94-167lbfft){128226Nm}

EQUIPMENTREQUIRED

1Bleedingairfrombrakeline

1Bleedingairfrombrakeline

1Connectinghosesandtubes

1Connectinghosesandtubes

1Truckcrane45ton1

2Truckcrane30ton1

3Forklifttruck2ton1Unloadingcomparatively lightcomponentsandparts, assemblingfueltank

4CompressorCapacity:8.5gal(32liter)1Impactwrench,bleedingair frombrake

5Roller(formovingrearaxleto side) 1

6Leverblock1ton3Supportingcylinders,drive shafts

7Stand(forworker)4steps(approx.1.5m)3Useduringoperation

8Steelsheet(t)9x1219x2438(3/8"x48"x 96")

4Positioningbaremachine

9Steelsheet(t)25x250600(1"x10"x24")4Positioningbaremachine

10Woodenblocks400x400x900(16"x16"x36")

200x400x800(8"x16"x32")

14 4 Positioningbaremachine

11AirtypegreasegunCapacity:18liter(5gal)1

12AircompressorgaschargerChargemanifold,leakdetector1Ifanothergaschargerisused, followinstructionssupplied withit

LIFTINGTOOLSREQUIRED

1Frontframeliftingtool2-pointsuspension(L=2250chain diameter=20,slinghook=(SL)

2RearframeliftingtoolBalanced2-pointsuspension (L=2250chaindiameter=20,sling hook=(SL)

3Rearaxleliftingtool2-pointsuspension(L=5500chain diameter=16,grabhook=(G)

1Seediagram

1Seediagram

1Seediagram

4Nylonsling50x2000mm(2"x7’)2Axlesupport,cylindersling

5Front,rearaxleliftingtoolBalanced2-pointsuspension (chaindiameter=16,slinghook= (SL) (diameter=12.5,grabhook=(G)

1Seediagram

6Nylonslingfordriveshaft50x5000mm(2"x16.5’)1

7Fueltankliftingtool2-pointsuspension(L=5000chain diameter=6.3,slinghook=(SL)

8Floorandcabliftingtool2-pointsuspension(L=2000chain diameter=6.3,slinghook=(SL)

2Seediagram

2Seediagram

9Nylonsling150x10000mm(6"x33’)1Liftingtoolfortires

10WireslingCapacity:15tonL=8’(2500mm) Capacity:11tonL=7’(2000mm)

2 1

11Shackle2,5,10,and15tonTwo each

Liftingtoolforboom(lifting front)whenremovingblocks underchassis

1.FrontFrameLiftingTool

DimensionA2250mm(7’3/8")

Chaindiameter20mm(7/8")

HooktypeSL(slingtype)

2.RearFrameLiftingTool

DimensionB

DimensionC

DimensionD

3900mm(13’) 2850mm(9.5’) 2500mm(8’)

Chaindiameter1)20mm(7/8") 2)20mm(7/8")

HooktypeSL(slinghook)

3.RearAxleLiftingTool

DimensionE5500mm(18’)

Chaindiameter16mm(5/8")

HooktypeG(grabhook)

4.Front,RearAxleLiftingTool

DimensionF DimensionG

DimensionH

2000mm(7’) 2000mm(7’) 5500mm(18’)

Chaindiameter3)16mm(5/8") 4)12.5mm(1/2")

HooktypeSL(slinghook) G(grabhook)

5.FuelTankLiftingTool

DimensionJ5000mm(16.5’)

Chaindiameter6.3mm(1/4")

HooktypeSL(slingtype)

6.FloorandCabLiftingTool

DimensionK2000mm(7’)

Chaindiameter6.3mm(1/4")

HooktypeSL(slingtype)

OIL,GREASE,FUEL,PAINT,ETC

1.Molybdenumdisulfidegreasewithhighpressureadditive: KESLM-P,SAEJ310aNLGI:No.1orequivalent)500mL(17floz.)

2.Molybdenumdisulfidegreasewithhighpressureadditive: KESLM-G,SAEJ310aNLGI:No.2(No.1)orequivalent)10liters(3gal).

3.Fuel: Dieselfuelasrequired-fueltank:1425liters(376.5U.S.gal)

4.Paintfortouchup:naturalyellowandcloudgray.

5.Airconditionergas: R134-aFreon-One400g(14oz.)can.

6.Windowwasher: 2liters(2quarts)

7.Others: Rollerformovingrearaxletoside.

AFourangleiron50x50x850mm(2"x2"x 33.5")

BHeight90mm(3.5")

CWidth770mm(30")

DLength1000mm(39")

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