WA500-8E0 Komatsu Service Manual PDF Download

SEN06755-08

WHEEL LOADER

WA500 -8E0 SERIAL NUMBERS

90278

and up

00 Index and Foreword

WA500-8E0

00-1

Index

00 Index and Foreword

Index 00 Index and Foreword .................................................................................................................................. 00-1 Abbreviation List ................................................................................................................................... 00-27 Foreword, Safety, Basic Information...................................................................................................... 00-33 How to Read the Shop Manual ...................................................................................................... 00-33 Safety Notice for Operation ............................................................................................................ 00-35 Precautions to Prevent Fire............................................................................................................ 00-43 Procedures If Fire Occurs .............................................................................................................. 00-45 Precautions for Disposing of Waste Materials ................................................................................ 00-46 Procedures for Exhaust Gas Regulations....................................................................................... 00-47 Precautions for DEF....................................................................................................................... 00-48 Store DEF ...................................................................................................................................... 00-49 Precautions When You Handle Hydraulic Equipment ..................................................................... 00-50 Precautions When You Disconnect and Connect Pipings............................................................... 00-53 Precautions When You Handle Electrical Equipment ..................................................................... 00-60 Precautions When You Handle Fuel System Equipment ................................................................ 00-62 Precautions When You Handle Intake System Equipment ............................................................. 00-63 Practical Use of KOMTRAX ........................................................................................................... 00-64 Disconnect and Connect Push-Pull Type Coupler .......................................................................... 00-65 Precautions for Disconnection and Connection of Connectors ....................................................... 00-69 How to Disconnect and Connect Deutsch Connector ..................................................................... 00-73 How to Disconnect and Connect Slide Lock Type Connector ......................................................... 00-74 How to Disconnect and Connect Connector with Lock to Pull ........................................................ 00-76 How to Disconnect and Connect Connector with Lock to Push ...................................................... 00-77 How to Disconnect and Connect Connector with Housing to Rotate .............................................. 00-79 How to Read the Codes for Electric Cable ..................................................................................... 00-80 Explanation of Terms for Maintenance Standard ............................................................................ 00-84 Standard Tightening Torque Table.................................................................................................. 00-87 Conversion Table ........................................................................................................................... 00-94 01 Specifications............................................................................................................................................ 01-1 Table of Contents .................................................................................................................................... 01-2 Abbreviation List ..................................................................................................................................... 01-3 Specifications.......................................................................................................................................... 01-9 Specification Drawing....................................................................................................................... 01-9 Specifications..................................................................................................................................01-11 Weight Table .................................................................................................................................. 01-16 Table of Fuel, Coolant, and Lubricants ........................................................................................... 01-18 10 Structure and Function .............................................................................................................................. 10-1 Table of Contents .................................................................................................................................... 10-2 Abbreviation List ..................................................................................................................................... 10-7 Urea SCR System................................................................................................................................. 10-13 Layout Drawing of Urea SCR System ............................................................................................ 10-13 Urea SCR System Diagram ........................................................................................................... 10-16 Function of Urea SCR System ....................................................................................................... 10-17 Component Parts of Urea SCR System ......................................................................................... 10-28 Boot-up System .................................................................................................................................... 10-37 Layout Drawing of Boot-up System (Machine with KOMTRAX Terminal) ....................................... 10-37 Layout Drawing of Boot-up System (Machine with Gateway Function Controller) .......................... 10-39 Layout Drawing of Boot-up System (For Emergency Engine Stop Switch Spec) (Machine with KOMTRAX Terminal) .......................................................................................................................... 10-41 Layout Drawing of Boot-up System (For Emergency Engine Stop Switch Spec) (Machine with Gateway Function Controller) .................................................................................................................... 10-43 System Operating Lamp System.................................................................................................... 10-45 Battery Disconnect Switch.............................................................................................................. 10-48 Preheating System......................................................................................................................... 10-50 Engine Shutdown Secondary Switch.............................................................................................. 10-52 Engine System...................................................................................................................................... 10-54 00-2

WA500-8E0

00 Index and Foreword

Index

Layout Drawing of Engine System ................................................................................................. 10-54 Engine Control System .................................................................................................................. 10-56 Engine Power Mode Selector System ............................................................................................ 10-63 Automatic Idle Stop System ........................................................................................................... 10-64 RPM Set ........................................................................................................................................ 10-65 Component Parts of Engine System .............................................................................................. 10-69 Cooling System..................................................................................................................................... 10-88 Layout Drawing of Cooling System ................................................................................................ 10-88 Cooling Fan Control System .......................................................................................................... 10-90 Component Parts of Cooling System ............................................................................................. 10-95 Control System ....................................................................................................................................10-109 Layout Drawing of Control System (Machine with KOMTRAX Terminal) .......................................10-109 Layout Drawing of Control System (Machine with Gateway Function Controller) .......................... 10-111 Machine Monitor System...............................................................................................................10-113 Rearview Monitor System .............................................................................................................10-115 KOMTRAX System .......................................................................................................................10-116 Load Meter System .......................................................................................................................10-118 Component Parts of Control System .............................................................................................10-125 Hydraulic System .................................................................................................................................10-178 Layout Drawing of Hydraulic System.............................................................................................10-178 CLSS ............................................................................................................................................10-179 Work Equipment Pump Control System ........................................................................................10-183 Component Parts of Hydraulic System..........................................................................................10-184 Power Train System .............................................................................................................................10-262 Layout Drawing of Power Train System ........................................................................................10-262 Operation of Power Train System .................................................................................................10-266 Transmission Control System........................................................................................................10-267 Transmission Gear Shift Control System.......................................................................................10-269 Transmission Protection Function .................................................................................................10-275 Directional Selector Switch Control Function.................................................................................10-278 Transmission Cut-off Function.......................................................................................................10-280 Component Parts of Power Train System......................................................................................10-282 Work Equipment System......................................................................................................................10-345 Layout Drawing of Work Equipment System .................................................................................10-345 Work Equipment System Diagram (Applicable Machine: 90278 to 90960) ....................................10-347 Work Equipment System Diagram (Applicable Machine: 90961 and Up) ......................................10-349 Work Equipment Control System ..................................................................................................10-351 Work Equipment Neutral Lock System ..........................................................................................10-356 Remote Positioner System............................................................................................................10-358 Bucket Positioner and Boom Positioner ........................................................................................10-363 Auto-Digging System ....................................................................................................................10-364 ECSS ............................................................................................................................................10-366 Component Parts of Work Equipment System ..............................................................................10-368 Steering System...................................................................................................................................10-379 Layout Drawing of Steering System ..............................................................................................10-379 Secondary Steering System..........................................................................................................10-381 Joystick Steering System ..............................................................................................................10-382 AJSS.............................................................................................................................................10-388 Steering Column ...........................................................................................................................10-395 Component Parts of Steering System ...........................................................................................10-396 Brake System.......................................................................................................................................10-425 Layout Drawing of Brake System ..................................................................................................10-425 Parking Brake Control System ......................................................................................................10-428 Component Parts of Brake System ...............................................................................................10-430 Auto-Greasing System .........................................................................................................................10-449 Layout Drawing of Auto-Greasing System.....................................................................................10-449 Specifications of Auto-Greasing System .......................................................................................10-450 Function of Auto-Greasing System................................................................................................10-452 WA500-8E0

00-3

Index

00 Index and Foreword

Auto-Greasing System ..................................................................................................................10-453 Undercarriage and Frame ....................................................................................................................10-454 Frame, Axle Mount and Center Hinge Pin .....................................................................................10-454 Tires..............................................................................................................................................10-456 Work Equipment ..................................................................................................................................10-458 Structure of Work Equipment ........................................................................................................10-458 Structure of Bucket........................................................................................................................10-459 Structure of Lubrication System for Work Equipment ....................................................................10-461 CAB Related Parts ...............................................................................................................................10-463 ROPS CAB ...................................................................................................................................10-463 20 Standard Value Table ................................................................................................................................ 20-1 Table of Contents .................................................................................................................................... 20-2 Abbreviation List ..................................................................................................................................... 20-3 Standard Value Table for Engine ............................................................................................................. 20-9 Standard Value Table for Engine: WA500-8E0 ................................................................................. 20-9 Standard Value Table for Machine......................................................................................................... 20-12 Standard Value Table for Machine: WA500-8E0............................................................................. 20-12 Machine Posture and Procedures to Measure Performance .......................................................... 20-33 30 Testing and Adjusting ................................................................................................................................ 30-1 Table of Contents .................................................................................................................................... 30-2 Precautions Before Work ........................................................................................................................ 30-6 Abbreviation List ..................................................................................................................................... 30-7 Related Information on Testing and Adjusting ....................................................................................... 30-13 Differences In Machine Monitor Symbols ....................................................................................... 30-13 Tools for Testing and Adjusting....................................................................................................... 30-14 Sketch of Tools for Testing and Adjusting ....................................................................................... 30-25 Engine and Cooling System .................................................................................................................. 30-26 Examine Engine Speed.................................................................................................................. 30-26 Examine Boost Pressure................................................................................................................ 30-33 Examine Exhaust Gas Temperature............................................................................................... 30-37 Examine Exhaust Gas Color .......................................................................................................... 30-39 Examine Mass Air Flow and Temperature Sensor.......................................................................... 30-42 Examine and Adjust Valve Clearance............................................................................................. 30-44 Examine Compression Pressure .................................................................................................... 30-46 Examine Blowby Pressure ............................................................................................................. 30-49 Examine Engine Oil Pressure ........................................................................................................ 30-52 Examine EGR Valve and VGT Oil Pressure ................................................................................... 30-54 Examine Fuel Pressure.................................................................................................................. 30-56 Examine Fuel Return Rate and Leakage........................................................................................ 30-58 Bleed Air from Fuel System............................................................................................................ 30-62 Examine Fuel Circuit for Leakage .................................................................................................. 30-64 Handle Cylinder Cut-out Mode Operation....................................................................................... 30-66 Handle No-Injection Cranking Operation ........................................................................................ 30-67 Examine KDPF, SCR and Muffler Stack for Looseness and Damage............................................. 30-68 Examine Installed Condition of Cylinder Heads and Manifolds....................................................... 30-69 Examine Engine Piping for Damage and Looseness...................................................................... 30-70 Clean Fuel Doser ........................................................................................................................... 30-71 Write Injector Compensation Value to Engine Controller ................................................................ 30-74 Write Correction for Ash in Soot Accumulation to Engine Controller............................................... 30-81 Examine SCR Related Functions ................................................................................................... 30-82 Clean DEF Tank............................................................................................................................30-114 Clean DEF Pump ..........................................................................................................................30-118 Power Train..........................................................................................................................................30-124 Examine and Adjust Power Train Oil Pressure ..............................................................................30-124 Adjust Transmission Input Shaft Speed Sensor ............................................................................30-142 Adjust Transmission Output Shaft Speed Sensor..........................................................................30-144 Flush Torque Converter and Transmission Hydraulic Circuit .........................................................30-146 Move Disabled Machine Due to Transmission Valve Failure .........................................................30-148 00-4

WA500-8E0

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00 Index and Foreword

Index

Examine Drive Shaft for Looseness, Backlash, and Damage........................................................30-150 Steering System...................................................................................................................................30-151 Examine Steering Wheel...............................................................................................................30-151 Examine and Adjust Steering Circuit Oil Pressure.........................................................................30-153 Bleed Air from Steering Cylinder Circuit ........................................................................................30-159 Examine and Adjust Steering Stop Valve ......................................................................................30-160 Brake System.......................................................................................................................................30-162 Release Remained Pressure in Brake Accumulator Circuit ...........................................................30-162 Examine Wheel Brake Oil Pressure ..............................................................................................30-163 Examine and Adjust Brake Accumulator Charge Pressure............................................................30-165 Examine Nitrogen Gas Pressure in Brake Accumulator and Charge Gas......................................30-167 Bleed Air from Brake Circuit ..........................................................................................................30-176 Examine Brake Performance ........................................................................................................30-179 Examine Brake Pedal....................................................................................................................30-180 Examine and Adjust Brake Pedal and Linkage..............................................................................30-181 Adjust Left Brake Pedal Operation Switch.....................................................................................30-182 Examine Pressure Decrease of Wheel Brake................................................................................30-183 Examine Wear of Wheel Brake Disc .............................................................................................30-186 Examine Parking Brake Oil Pressure ............................................................................................30-188 Examine Parking Brake Performance ...........................................................................................30-190 Release Parking Brake Manually ..................................................................................................30-191 Examine Wear Volume of Parking Brake Disc...............................................................................30-194 Hydraulic System .................................................................................................................................30-196 Release Remained Pressure from Work Equipment Circuit ..........................................................30-196 Examine and Adjust Work Equipment Oil Pressure.......................................................................30-198 Examine and Adjust Work Equipment EPC Oil Pressure...............................................................30-204 Bleed Air from Work Equipment Circuit .........................................................................................30-207 Examine Cooling Fan Speed.........................................................................................................30-209 Examine Cooling Fan Circuit Oil Pressure ....................................................................................30-210 Bleed Air from Cooling Fan Circuit ................................................................................................30-214 Examine ECSS Accumulator Nitrogen Gas Pressure and Charge Accumulator with Nitrogen Gas.......... ..................................................................................................................................................30-216 Work Equipment ..................................................................................................................................30-230 Examine and Adjust Bucket Potentiometer Lever..........................................................................30-230 Examine and Adjust Boom Potentiometer Lever ...........................................................................30-232 CAB Related Parts ...............................................................................................................................30-233 Examine Directional Lever ............................................................................................................30-233 Examine Work Equipment Control Lever.......................................................................................30-234 Examine Multifunction Mono-Lever ...............................................................................................30-235 Examine AJSS Lever (For AJSS Spec).........................................................................................30-237 Examine Steering Lock Lever (AJSS Specification) ......................................................................30-240 Examine and Adjust AJSS Lever Angle Sensor and AJSS Frame Angle Sensor (AJSS Specifications) .. ..................................................................................................................................................30-241 Examine and Adjust Steering Stopper Bolt (For AJSS Spec) ........................................................30-243 Adjust Play of Operator Seat.........................................................................................................30-245 Electrical System .................................................................................................................................30-246 Set and Adjust Each Equipment....................................................................................................30-246 Set and Operate Machine Monitor.................................................................................................30-251 How to Start Up KOMTRAX Terminal (Machine with KOMTRAX Terminal) ...................................30-390 How to Stop Use of KOMTRAX Terminal (Machine with KOMTRAX Terminal)..............................30-394 How to Start Up KOMTRAX System (Machine with Gateway Function Controller)........................30-396 How to Stop Use of KOMTRAX System (Machine with Gateway Function Controller) ..................30-402 Adjust Rearview Camera Angle ....................................................................................................30-404 Set Region of Bluetooth® Compatible Radio .................................................................................30-405 Handle Voltage Circuit of Engine Controller ..................................................................................30-407 Handle Battery Disconnect Switch (Machine with KOMTRAX Terminal)........................................30-408 Handle Battery Disconnect Switch (Machine with Gateway Function Controller)...........................30-409 Examine Diodes............................................................................................................................30-410 WA500-8E0

00-5

Index

00 Index and Foreword

Auto-Greasing Device ..........................................................................................................................30-411 Bleed the Air in Auto-Greasing System .........................................................................................30-411 Change Lubrication Time and Lubrication Interval.........................................................................30-414 Examine and Fill Auto-Greasing....................................................................................................30-417 Pm Clinic..............................................................................................................................................30-419 Pm Clinic Service ..........................................................................................................................30-419 40 Troubleshooting ........................................................................................................................................ 40-1 Table of Contents .................................................................................................................................... 40-2 Precautions Before Work ...................................................................................................................... 40-17 Abbreviation List ................................................................................................................................... 40-18 Related Information to Troubleshooting................................................................................................. 40-24 General Troubleshooting Points ..................................................................................................... 40-24 Troubleshooting Points for Urea SCR System................................................................................ 40-25 Sequence of Events in Troubleshooting ......................................................................................... 40-37 Checks Before Troubleshooting ..................................................................................................... 40-39 Inspection Procedure Before Troubleshooting................................................................................ 40-41 Test in Accordance with Testing Procedure .................................................................................... 40-43 Preparation for Troubleshooting of Electrical System ..................................................................... 40-69 Procedure for Troubleshooting ....................................................................................................... 40-82 Symptom and Troubleshooting Numbers ....................................................................................... 40-84 Information Shown in Troubleshooting Table.................................................................................. 40-89 Connector List and Layout (Machine with KOMTRAX Terminal)..................................................... 40-91 Connector List and Layout (Machine with Gateway Function Controller).......................................40-119 Connector Contact Connection Table............................................................................................40-147 T-Branch Box and T-Branch Adapter Table ...................................................................................40-187 Fuse Location Table (Machine with KOMTRAX Terminal) .............................................................40-193 Fuse Location Table (Machine with Gateway Function Controller) ................................................40-197 Precautions When You Clean and Replace KDPF (KCSF and KDOC)..........................................40-201 Prepare Troubleshoot Machine Monitor ........................................................................................40-205 Procedure to Make Harness Checker on Machine Monitor LCD Unit ............................................40-207 Prepare Short Circuit Electrical Connector (For Failure Codes [CA1883] and [CA3135]) ..............40-213 Failure Code Table ........................................................................................................................40-215 Troubleshooting by Failure Code (Display of Code) .............................................................................40-240 Failure Code [1500L0]...................................................................................................................40-240 Failure Code [15B0NX] .................................................................................................................40-241 Failure Code [15SAL1]..................................................................................................................40-243 Failure Code [15SALH] .................................................................................................................40-245 Failure Code [15SBL1]..................................................................................................................40-247 Failure Code [15SBLH] .................................................................................................................40-249 Failure Code [15SEL1]..................................................................................................................40-251 Failure Code [15SELH] .................................................................................................................40-253 Failure Code [15SFL1] ..................................................................................................................40-255 Failure Code [15SFLH] .................................................................................................................40-257 Failure Code [15SGL1] .................................................................................................................40-259 Failure Code [15SGLH].................................................................................................................40-261 Failure Code [15SHL1]..................................................................................................................40-263 Failure Code [15SHLH] .................................................................................................................40-265 Failure Code [2F00MA] .................................................................................................................40-268 Failure Code [2F00MB] .................................................................................................................40-272 Failure Code [2G42ZG].................................................................................................................40-275 Failure Code [2G43ZG].................................................................................................................40-277 Failure Code [879AKA] .................................................................................................................40-279 Failure Code [879AKB] .................................................................................................................40-281 Failure Code [879BKA] .................................................................................................................40-283 Failure Code [879BKB] .................................................................................................................40-285 Failure Code [879CKA] .................................................................................................................40-287 Failure Code [879CKB] .................................................................................................................40-289 Failure Code [879DKZ] .................................................................................................................40-291 00-6

WA500-8E0

00 Index and Foreword

Index

Failure Code [879EMC].................................................................................................................40-293 Failure Code [879FMC].................................................................................................................40-296 Failure Code [989A00] ..................................................................................................................40-299 Failure Code [989L00]...................................................................................................................40-300 Failure Code [989M00]..................................................................................................................40-301 Failure Code [989N00] ..................................................................................................................40-302 Failure Code [A1U0N3] .................................................................................................................40-303 Failure Code [A1U0N4] .................................................................................................................40-305 Failure Code [AA10NX].................................................................................................................40-307 Failure Code [AB00KE] .................................................................................................................40-309 Failure Code [AB00KY] .................................................................................................................40-311 Failure Code [AQ10N3].................................................................................................................40-313 Failure Code [AS00N3] .................................................................................................................40-315 Failure Code [AS00R2] .................................................................................................................40-317 Failure Code [AS00R3] .................................................................................................................40-318 Failure Code [AS00R4] .................................................................................................................40-319 Failure Code [AS00R5] .................................................................................................................40-320 Failure Code [AS00R6] .................................................................................................................40-321 Failure Code [AS00ZK] .................................................................................................................40-322 Failure Code [AS10KM] ................................................................................................................40-323 Failure Code [AS10NR].................................................................................................................40-324 Failure Code [AS10NT] .................................................................................................................40-325 Failure Code [B@BAZG]...............................................................................................................40-326 Failure Code [B@BCNS]...............................................................................................................40-327 Failure Code [B@BCQA] ..............................................................................................................40-328 Failure Code [B@BCZK] ...............................................................................................................40-330 Failure Code [B@CENS]...............................................................................................................40-332 Failure Code [B@HANS]...............................................................................................................40-333 Failure Code [CA115]....................................................................................................................40-334 Failure Code [CA122]....................................................................................................................40-338 Failure Code [CA123]....................................................................................................................40-340 Failure Code [CA131]....................................................................................................................40-342 Failure Code [CA132]....................................................................................................................40-344 Failure Code [CA135]....................................................................................................................40-346 Failure Code [CA141]....................................................................................................................40-348 Failure Code [CA144]....................................................................................................................40-350 Failure Code [CA145]....................................................................................................................40-352 Failure Code [CA153]....................................................................................................................40-354 Failure Code [CA154]....................................................................................................................40-357 Failure Code [CA187]....................................................................................................................40-359 Failure Code [CA221]....................................................................................................................40-361 Failure Code [CA222]....................................................................................................................40-363 Failure Code [CA227]....................................................................................................................40-365 Failure Code [CA234]....................................................................................................................40-367 Failure Code [CA238]....................................................................................................................40-368 Failure Code [CA239]....................................................................................................................40-369 Failure Code [CA249]....................................................................................................................40-370 Failure Code [CA256]....................................................................................................................40-372 Failure Code [CA271]....................................................................................................................40-374 Failure Code [CA272]....................................................................................................................40-376 Failure Code [CA273]....................................................................................................................40-377 Failure Code [CA274]....................................................................................................................40-379 Failure Code [CA322]....................................................................................................................40-380 Failure Code [CA323]....................................................................................................................40-382 Failure Code [CA324]....................................................................................................................40-384 Failure Code [CA325]....................................................................................................................40-386 Failure Code [CA331]....................................................................................................................40-388 Failure Code [CA332]....................................................................................................................40-390 WA500-8E0

00-7

Index

00 Index and Foreword

Failure Code [CA343]....................................................................................................................40-392 Failure Code [CA351]....................................................................................................................40-394 Failure Code [CA352]....................................................................................................................40-396 Failure Code [CA356]....................................................................................................................40-398 Failure Code [CA357]....................................................................................................................40-400 Failure Code [CA386]....................................................................................................................40-402 Failure Code [CA431]....................................................................................................................40-404 Failure Code [CA432]....................................................................................................................40-407 Failure Code [CA441]....................................................................................................................40-411 Failure Code [CA442]....................................................................................................................40-413 Failure Code [CA449]....................................................................................................................40-415 Failure Code [CA451]....................................................................................................................40-416 Failure Code [CA452]....................................................................................................................40-418 Failure Code [CA515]....................................................................................................................40-420 Failure Code [CA516]....................................................................................................................40-422 Failure Code [CA553]....................................................................................................................40-424 Failure Code [CA555]....................................................................................................................40-425 Failure Code [CA556]....................................................................................................................40-427 Failure Code [CA559]....................................................................................................................40-429 Failure Code [CA595]....................................................................................................................40-434 Failure Code [CA687]....................................................................................................................40-436 Failure Code [CA689]....................................................................................................................40-438 Failure Code [CA691]....................................................................................................................40-440 Failure Code [CA692]....................................................................................................................40-442 Failure Code [CA697]....................................................................................................................40-444 Failure Code [CA698]....................................................................................................................40-445 Failure Code [CA731]....................................................................................................................40-446 Failure Code [CA778]....................................................................................................................40-450 Failure Code [CA1117] ..................................................................................................................40-452 Failure Code [CA1664]..................................................................................................................40-454 Failure Code [CA1669]..................................................................................................................40-457 Failure Code [CA1673]..................................................................................................................40-458 Failure Code [CA1677]..................................................................................................................40-459 Failure Code [CA1678]..................................................................................................................40-460 Failure Code [CA1682]..................................................................................................................40-461 Failure Code [CA1683]..................................................................................................................40-465 Failure Code [CA1684]..................................................................................................................40-467 Failure Code [CA1686]..................................................................................................................40-469 Failure Code [CA1691]..................................................................................................................40-470 Failure Code [CA1694]..................................................................................................................40-472 Failure Code [CA1695]..................................................................................................................40-474 Failure Code [CA1696]..................................................................................................................40-476 Failure Code [CA1712]..................................................................................................................40-478 Failure Code [CA1713]..................................................................................................................40-481 Failure Code [CA1714]..................................................................................................................40-483 Failure Code [CA1715]..................................................................................................................40-484 Failure Code [CA1776]..................................................................................................................40-485 Failure Code [CA1777]..................................................................................................................40-488 Failure Code [CA1843]..................................................................................................................40-491 Failure Code [CA1844]..................................................................................................................40-493 Failure Code [CA1879]..................................................................................................................40-495 Failure Code [CA1881]..................................................................................................................40-497 Failure Code [CA1883]..................................................................................................................40-499 Failure Code [CA1885]..................................................................................................................40-502 Failure Code [CA1887]..................................................................................................................40-504 Failure Code [CA1921]..................................................................................................................40-506 Failure Code [CA1922]..................................................................................................................40-509 Failure Code [CA1923]..................................................................................................................40-514 00-8

WA500-8E0

00 Index and Foreword

Index

Failure Code [CA1924]..................................................................................................................40-516 Failure Code [CA1925]..................................................................................................................40-518 Failure Code [CA1927]..................................................................................................................40-520 Failure Code [CA1928]..................................................................................................................40-522 Failure Code [CA1942]..................................................................................................................40-524 Failure Code [CA1963]..................................................................................................................40-526 Failure Code [CA1977]..................................................................................................................40-530 Failure Code [CA1993]..................................................................................................................40-532 Failure Code [CA2185]..................................................................................................................40-535 Failure Code [CA2186]..................................................................................................................40-537 Failure Code [CA2249]..................................................................................................................40-539 Failure Code [CA2265]..................................................................................................................40-544 Failure Code [CA2266]..................................................................................................................40-546 Failure Code [CA2271]..................................................................................................................40-548 Failure Code [CA2272]..................................................................................................................40-550 Failure Code [CA2349]..................................................................................................................40-552 Failure Code [CA2353]..................................................................................................................40-554 Failure Code [CA2357]..................................................................................................................40-556 Failure Code [CA2381]..................................................................................................................40-558 Failure Code [CA2382]..................................................................................................................40-560 Failure Code [CA2383]..................................................................................................................40-562 Failure Code [CA2386]..................................................................................................................40-564 Failure Code [CA2387]..................................................................................................................40-566 Failure Code [CA2555]..................................................................................................................40-571 Failure Code [CA2556]..................................................................................................................40-573 Failure Code [CA2637]..................................................................................................................40-575 Failure Code [CA2639]..................................................................................................................40-577 Failure Code [CA2732]..................................................................................................................40-579 Failure Code [CA2733]..................................................................................................................40-581 Failure Code [CA2741]..................................................................................................................40-583 Failure Code [CA2765]..................................................................................................................40-584 Failure Code [CA2771]..................................................................................................................40-585 Failure Code [CA2777]..................................................................................................................40-591 Failure Code [CA2878]..................................................................................................................40-594 Failure Code [CA2881]..................................................................................................................40-597 Failure Code [CA2976]..................................................................................................................40-600 Failure Code [CA3133]..................................................................................................................40-602 Failure Code [CA3134]..................................................................................................................40-604 Failure Code [CA3135]..................................................................................................................40-606 Failure Code [CA3142]..................................................................................................................40-609 Failure Code [CA3143]..................................................................................................................40-610 Failure Code [CA3144]..................................................................................................................40-611 Failure Code [CA3146]..................................................................................................................40-614 Failure Code [CA3147]..................................................................................................................40-615 Failure Code [CA3148]..................................................................................................................40-616 Failure Code [CA3151]..................................................................................................................40-619 Failure Code [CA3165]..................................................................................................................40-624 Failure Code [CA3167]..................................................................................................................40-627 Failure Code [CA3229]..................................................................................................................40-631 Failure Code [CA3231]..................................................................................................................40-634 Failure Code [CA3232]..................................................................................................................40-637 Failure Code [CA3235]..................................................................................................................40-642 Failure Code [CA3239]..................................................................................................................40-644 Failure Code [CA3241]..................................................................................................................40-647 Failure Code [CA3242]..................................................................................................................40-650 Failure Code [CA3251]..................................................................................................................40-653 Failure Code [CA3253]..................................................................................................................40-656 Failure Code [CA3254]..................................................................................................................40-661 WA500-8E0

00-9

Index

00 Index and Foreword

Failure Code [CA3255]..................................................................................................................40-665 Failure Code [CA3256]..................................................................................................................40-668 Failure Code [CA3311] ..................................................................................................................40-671 Failure Code [CA3312]..................................................................................................................40-674 Failure Code [CA3313]..................................................................................................................40-677 Failure Code [CA3314]..................................................................................................................40-678 Failure Code [CA3315]..................................................................................................................40-679 Failure Code [CA3316]..................................................................................................................40-683 Failure Code [CA3317]..................................................................................................................40-684 Failure Code [CA3318]..................................................................................................................40-685 Failure Code [CA3319]..................................................................................................................40-689 Failure Code [CA3321]..................................................................................................................40-690 Failure Code [CA3322]..................................................................................................................40-691 Failure Code [CA3419]..................................................................................................................40-695 Failure Code [CA3421]..................................................................................................................40-697 Failure Code [CA3497]..................................................................................................................40-699 Failure Code [CA3498]..................................................................................................................40-700 Failure Code [CA3543]..................................................................................................................40-701 Failure Code [CA3545]..................................................................................................................40-706 Failure Code [CA3547]..................................................................................................................40-708 Failure Code [CA3558]..................................................................................................................40-709 Failure Code [CA3559]..................................................................................................................40-711 Failure Code [CA3562]..................................................................................................................40-713 Failure Code [CA3563]..................................................................................................................40-715 Failure Code [CA3567]..................................................................................................................40-718 Failure Code [CA3568]..................................................................................................................40-721 Failure Code [CA3571]..................................................................................................................40-727 Failure Code [CA3572]..................................................................................................................40-729 Failure Code [CA3574]..................................................................................................................40-731 Failure Code [CA3575]..................................................................................................................40-734 Failure Code [CA3577]..................................................................................................................40-736 Failure Code [CA3578]..................................................................................................................40-738 Failure Code [CA3582]..................................................................................................................40-740 Failure Code [CA3583]..................................................................................................................40-747 Failure Code [CA3596]..................................................................................................................40-749 Failure Code [CA3649]..................................................................................................................40-752 Failure Code [CA3681]..................................................................................................................40-755 Failure Code [CA3682]..................................................................................................................40-760 Failure Code [CA3713]..................................................................................................................40-766 Failure Code [CA3717]..................................................................................................................40-769 Failure Code [CA3718]..................................................................................................................40-770 Failure Code [CA3725]..................................................................................................................40-771 Failure Code [CA3748]..................................................................................................................40-774 Failure Code [CA3751]..................................................................................................................40-777 Failure Code [CA3755]..................................................................................................................40-779 Failure Code [CA3866]..................................................................................................................40-781 Failure Code [CA3867]..................................................................................................................40-785 Failure Code [CA3868]..................................................................................................................40-788 Failure Code [CA3899]..................................................................................................................40-792 Failure Code [CA3911] ..................................................................................................................40-794 Failure Code [CA3912]..................................................................................................................40-798 Failure Code [CA3932]..................................................................................................................40-800 Failure Code [CA3933]..................................................................................................................40-802 Failure Code [CA3934]..................................................................................................................40-804 Failure Code [CA3935]..................................................................................................................40-807 Failure Code [CA3936]..................................................................................................................40-809 Failure Code [CA4151]..................................................................................................................40-811 Failure Code [CA4152]..................................................................................................................40-815 00-10

WA500-8E0

00 Index and Foreword

Index

Failure Code [CA4155]..................................................................................................................40-819 Failure Code [CA4156]..................................................................................................................40-821 Failure Code [CA4157]..................................................................................................................40-824 Failure Code [CA4158]..................................................................................................................40-826 Failure Code [CA4159]..................................................................................................................40-827 Failure Code [CA4161]..................................................................................................................40-828 Failure Code [CA4162]..................................................................................................................40-831 Failure Code [CA4163]..................................................................................................................40-834 Failure Code [CA4164]..................................................................................................................40-836 Failure Code [CA4165]..................................................................................................................40-839 Failure Code [CA4166]..................................................................................................................40-842 Failure Code [CA4168]..................................................................................................................40-844 Failure Code [CA4169]..................................................................................................................40-849 Failure Code [CA4171]..................................................................................................................40-854 Failure Code [CA4249]..................................................................................................................40-859 Failure Code [CA4251]..................................................................................................................40-863 Failure Code [CA4259]..................................................................................................................40-867 Failure Code [CA4261]..................................................................................................................40-871 Failure Code [CA4277]..................................................................................................................40-874 Failure Code [CA4281]..................................................................................................................40-877 Failure Code [CA4459]..................................................................................................................40-881 Failure Code [CA4461]..................................................................................................................40-883 Failure Code [CA4658]..................................................................................................................40-886 Failure Code [CA4731]..................................................................................................................40-890 Failure Code [CA4732]..................................................................................................................40-891 Failure Code [CA4739]..................................................................................................................40-892 Failure Code [CA4768]..................................................................................................................40-893 Failure Code [CA4769]..................................................................................................................40-895 Failure Code [CA4842]..................................................................................................................40-898 Failure Code [CA4952] (Machine with KOMTRAX Terminal) .........................................................40-901 Failure Code [CA4952] (Machine with Gateway Function Controller) ............................................40-903 Failure Code [CA5115] ..................................................................................................................40-905 Failure Code [CA5179]..................................................................................................................40-908 Failure Code [CA5181]..................................................................................................................40-910 Failure Code [CA5383]..................................................................................................................40-912 Failure Code [D160KA] .................................................................................................................40-914 Failure Code [D160KB] .................................................................................................................40-916 Failure Code [D160KY] .................................................................................................................40-918 Failure Code [D191KA] .................................................................................................................40-920 Failure Code [D191KB] .................................................................................................................40-923 Failure Code [D191KY] .................................................................................................................40-926 Failure Code [D192KA] .................................................................................................................40-928 Failure Code [D192KB] .................................................................................................................40-930 Failure Code [D192KY] .................................................................................................................40-932 Failure Code [D193KA] .................................................................................................................40-933 Failure Code [D193KB] .................................................................................................................40-935 Failure Code [D193KY] .................................................................................................................40-937 Failure Code [D193MC] (Applicable Machine: 90001 to 90960) ....................................................40-939 Failure Code [D193MC] (Applicable Machine: 90961 and Up) ......................................................40-941 Failure Code [D19JKZ]..................................................................................................................40-943 Failure Code [D1E6KA].................................................................................................................40-945 Failure Code [D1E6KB].................................................................................................................40-947 Failure Code [D1E6KY].................................................................................................................40-949 Failure Code [D5ZHKA] ................................................................................................................40-951 Failure Code [D5ZHKB] ................................................................................................................40-953 Failure Code [D5ZHKZ].................................................................................................................40-955 Failure Code [D5ZHL6] .................................................................................................................40-958 Failure Code [D5ZMLD] ................................................................................................................40-960 WA500-8E0

00-11

Index

00 Index and Foreword

Failure Code [D811MC] (Machine with KOMTRAX Terminal) ........................................................40-962 Failure Code [D811MC] (Machine with Gateway Function Controller) ...........................................40-963 Failure Code [D862KA] (Machine with KOMTRAX Terminal).........................................................40-964 Failure Code [D862KA] (Machine with Gateway Function Controller)............................................40-965 Failure Code [D8ALKA] (Machine with KOMTRAX Terminal) ........................................................40-966 Failure Code [D8ALKA] (Machine with Gateway Function Controller) ...........................................40-968 Failure Code [D8ALKB] (Machine with KOMTRAX Terminal) ........................................................40-970 Failure Code [D8ALKB] (Machine with Gateway Function Controller) ...........................................40-972 Failure Code [D8AQK4] (Machine with KOMTRAX Terminal)........................................................40-974 Failure Code [D8AQK4] (Machine with Gateway Function Controller)...........................................40-975 Failure Code [D8AQKR] (Machine with KOMTRAX Terminal) .......................................................40-976 Failure Code [D8AQKR] (Machine with Gateway Function Controller) ..........................................40-978 Failure Code [D8G1KT].................................................................................................................40-980 Failure Code [D8G6KT].................................................................................................................40-981 Failure Code [DAF0KT].................................................................................................................40-982 Failure Code [DAF0MB] ................................................................................................................40-983 Failure Code [DAF0MC] ................................................................................................................40-984 Failure Code [DAF3KK].................................................................................................................40-985 Failure Code [DAF8KB].................................................................................................................40-987 Failure Code [DAFDKB] ................................................................................................................40-989 Failure Code [DAFGMC] (Machine with KOMTRAX Terminal) ......................................................40-991 Failure Code [DAFGMC] (Machine with Gateway Function Controller) .........................................40-992 Failure Code [DAFLKA] (Machine with KOMTRAX Terminal) ........................................................40-993 Failure Code [DAFLKA] (Machine with Gateway Function Controller) ...........................................40-995 Failure Code [DAFLKB] (Machine with KOMTRAX Terminal) ........................................................40-997 Failure Code [DAFLKB] (Machine with Gateway Function Controller) ...........................................40-999 Failure Code [DAFQKR] (Machine with KOMTRAX Terminal) .....................................................40-1001 Failure Code [DAFQKR] (Machine with Gateway Function Controller) ........................................40-1002 Failure Code [DAQ0KK] ..............................................................................................................40-1003 Failure Code [DAQ0KT] ..............................................................................................................40-1006 Failure Code [DAQ0MC] .............................................................................................................40-1007 Failure Code [DAQ1KA] ..............................................................................................................40-1008 Failure Code [DAQ2KK] ..............................................................................................................40-1011 Failure Code [DAQ2KT] ..............................................................................................................40-1014 Failure Code [DAQ4KB] ..............................................................................................................40-1017 Failure Code [DAQ9KQ]..............................................................................................................40-1019 Failure Code [DAQLKA] (Machine with KOMTRAX Terminal) .....................................................40-1020 Failure Code [DAQLKA] (Machine with Gateway Function Controller) ........................................40-1022 Failure Code [DAQLKB] (Machine with KOMTRAX Terminal) .....................................................40-1024 Failure Code [DAQLKB] (Machine with Gateway Function Controller) ........................................40-1026 Failure Code [DAQQKR] .............................................................................................................40-1028 Failure Code [DAQRKR] .............................................................................................................40-1029 Failure Code [DAQRMA] .............................................................................................................40-1030 Failure Code [DAZ9KQ] ..............................................................................................................40-1031 Failure Code [DAZQKR]..............................................................................................................40-1032 Failure Code [DB2QKR] (Machine with KOMTRAX Terminal) .....................................................40-1033 Failure Code [DB2QKR] (Machine with Gateway Function Controller) ........................................40-1038 Failure Code [DB2RKR] ..............................................................................................................40-1043 Failure Code [DB90KK]...............................................................................................................40-1049 Failure Code [DB90KT] ...............................................................................................................40-1052 Failure Code [DB90MC] ..............................................................................................................40-1053 Failure Code [DB91KA]...............................................................................................................40-1054 Failure Code [DB92KK] (Applicable Machine: 90001 to 90960) ..................................................40-1057 Failure Code [DB92KK] (Applicable Machine: 90961 and Up).....................................................40-1060 Failure Code [DB92KT] ...............................................................................................................40-1063 Failure Code [DB95KX] (Applicable Machine: 90001 to 90960) ..................................................40-1066 Failure Code [DB95KX] (Applicable Machine: 90961 and Up).....................................................40-1069 Failure Code [DB96KX] (Applicable Machine: 90001 to 90960) ..................................................40-1072 00-12

WA500-8E0

00 Index and Foreword

Index

Failure Code [DB96KX] (Applicable Machine: 90961 and Up).....................................................40-1074 Failure Code [DB99KQ] ..............................................................................................................40-1076 Failure Code [DB9LKA] (Machine with KOMTRAX Terminal) ......................................................40-1077 Failure Code [DB9LKA] (Machine with Gateway Function Controller) .........................................40-1079 Failure Code [DB9LKB] (Machine with KOMTRAX Terminal) ......................................................40-1081 Failure Code [DB9LKB] (Machine with Gateway Function Controller) .........................................40-1083 Failure Code [DB9QKR] ..............................................................................................................40-1085 Failure Code [DB9RKR] ..............................................................................................................40-1086 Failure Code [DB9RMA]..............................................................................................................40-1087 Failure Code [DBE5KX] (Applicable Machine: 90001 to 90960) ..................................................40-1088 Failure Code [DBE5KX] (Applicable Machine: 90961 and Up) ....................................................40-1090 Failure Code [DBE6KX] ..............................................................................................................40-1092 Failure Code [DD1ALD] ..............................................................................................................40-1094 Failure Code [DDA8KY] ..............................................................................................................40-1096 Failure Code [DDA9KY] ..............................................................................................................40-1098 Failure Code [DDAAL6]...............................................................................................................40-1100 Failure Code [DDAAL6]...............................................................................................................40-1102 Failure Code [DDB6L4] ...............................................................................................................40-1105 Failure Code [DDD1LD] ..............................................................................................................40-1108 Failure Code [DDE5KA] .............................................................................................................. 40-1110 Failure Code [DDK3KA] .............................................................................................................. 40-1112 Failure Code [DDK3KB] .............................................................................................................. 40-1115 Failure Code [DDK4KA] .............................................................................................................. 40-1118 Failure Code [DDK4KB] ..............................................................................................................40-1121 Failure Code [DDK5L4] ...............................................................................................................40-1123 Failure Code [DDK6KA] ..............................................................................................................40-1125 Failure Code [DDK6KB] ..............................................................................................................40-1128 Failure Code [DDKLKA] (Applicable Machine: 90001 to 90960) ..................................................40-1131 Failure Code [DDKLKA] (Applicable Machine: 90961 and Up) ....................................................40-1133 Failure Code [DDKLKB] (Applicable Machine: 90001 to 90960) ..................................................40-1136 Failure Code [DDKLKB] (Applicable Machine: 90961 and Up) ....................................................40-1138 Failure Code [DDNRKA] .............................................................................................................40-1140 Failure Code [DDNRKY] (Applicable Machine: 90001 to 90960) .................................................40-1143 Failure Code [DDNRKY] (Applicable Machine: 90961 and Up) ...................................................40-1145 Failure Code [DDP5KA] ..............................................................................................................40-1147 Failure Code [DDT0L4] ...............................................................................................................40-1149 Failure Code [DDT4LD]...............................................................................................................40-1151 Failure Code [DDT9LD]...............................................................................................................40-1153 Failure Code [DDTALD]...............................................................................................................40-1155 Failure Code [DDW9LD] .............................................................................................................40-1157 Failure Code [DDWLLD] .............................................................................................................40-1159 Failure Code [DF10KA] ...............................................................................................................40-1161 Failure Code [DF10KB] ...............................................................................................................40-1164 Failure Code [DGF1KA] ..............................................................................................................40-1167 Failure Code [DGF1KB] ..............................................................................................................40-1169 Failure Code [DGH2KX] ..............................................................................................................40-1171 Failure Code [DGR2KB] ..............................................................................................................40-1173 Failure Code [DGR2KZ] ..............................................................................................................40-1175 Failure Code [DGT1KA] ..............................................................................................................40-1177 Failure Code [DGT1KB] ..............................................................................................................40-1179 Failure Code [DH21KA]...............................................................................................................40-1181 Failure Code [DH21KB]...............................................................................................................40-1184 Failure Code [DHA4KA] ..............................................................................................................40-1186 Failure Code [DHAAMA] .............................................................................................................40-1188 Failure Code [DHACMA] .............................................................................................................40-1190 Failure Code [DHPCKX]..............................................................................................................40-1192 Failure Code [DHPDKX]..............................................................................................................40-1195 Failure Code [DHQ2KX] ..............................................................................................................40-1198 WA500-8E0

00-13