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WA480-8 Komatsu Service Manual PDF Download

Page 1

SEN06663-09

WHEEL LOADER

WA480 -8 SERIAL NUMBERS

100001

and up


00 Index and Foreword

WA480-8

00-1


Index

00 Index and Foreword

Index 00 Index and Foreword .................................................................................................................................. 00-1 Abbreviation List ................................................................................................................................... 00-27 Foreword, Safety, Basic Information...................................................................................................... 00-33 How to Read the Shop Manual ...................................................................................................... 00-33 Safety Notice for Operation ............................................................................................................ 00-35 Precautions to Prevent Fire............................................................................................................ 00-43 Procedures If Fire Occurs .............................................................................................................. 00-45 Precautions for Disposing of Waste Materials ................................................................................ 00-46 Procedures for Exhaust Gas Regulations....................................................................................... 00-47 Precautions for DEF....................................................................................................................... 00-48 Store DEF ...................................................................................................................................... 00-49 Precautions When You Handle Hydraulic Equipment ..................................................................... 00-50 Precautions When You Disconnect and Connect Pipings............................................................... 00-53 Precautions When You Handle Electrical Equipment ..................................................................... 00-60 Precautions When You Handle Fuel System Equipment ................................................................ 00-62 Precautions When You Handle Intake System Equipment ............................................................. 00-63 Practical Use of KOMTRAX ........................................................................................................... 00-64 Disconnect and Connect Push-Pull Type Coupler .......................................................................... 00-65 Precautions for Disconnection and Connection of Connectors ....................................................... 00-69 How to Disconnect and Connect Deutsch Connector ..................................................................... 00-73 How to Disconnect and Connect Slide Lock Type Connector ......................................................... 00-74 How to Disconnect and Connect Connector with Lock to Pull ........................................................ 00-76 How to Disconnect and Connect Connector with Lock to Push ...................................................... 00-77 How to Disconnect and Connect Connector with Housing to Rotate .............................................. 00-79 How to Read the Codes for Electric Cable ..................................................................................... 00-80 Explanation of Terms for Maintenance Standard ............................................................................ 00-84 Standard Tightening Torque Table.................................................................................................. 00-87 Conversion Table ........................................................................................................................... 00-94 01 Specifications............................................................................................................................................ 01-1 Table of Contents .................................................................................................................................... 01-2 Abbreviation List ..................................................................................................................................... 01-3 Specifications.......................................................................................................................................... 01-9 Specification Drawing....................................................................................................................... 01-9 Specifications..................................................................................................................................01-11 Weight Table .................................................................................................................................. 01-17 Fuel, Coolant, Lubricants (For North America) ............................................................................... 01-19 Fuel, Coolant, Lubricants (For European Union) ............................................................................ 01-21 10 Structure and Function .............................................................................................................................. 10-1 Table of Contents .................................................................................................................................... 10-2 Abbreviation List ..................................................................................................................................... 10-7 Urea SCR System................................................................................................................................. 10-13 Layout Drawing of Urea SCR System ............................................................................................ 10-13 Urea SCR System Diagram ........................................................................................................... 10-15 Function of Urea SCR System ....................................................................................................... 10-16 Component Parts of Urea SCR System ......................................................................................... 10-33 Boot-up System .................................................................................................................................... 10-42 Layout Drawing of Boot-up System (Machine with KOMTRAX Terminal) ....................................... 10-42 Layout Drawing of Boot-up System (Machine with Gateway Function Controller) .......................... 10-44 System Operating Lamp System.................................................................................................... 10-46 Battery Disconnect Switch.............................................................................................................. 10-49 Preheating System......................................................................................................................... 10-50 Engine System...................................................................................................................................... 10-52 Layout Drawing of Engine System ................................................................................................. 10-52 Engine Control System .................................................................................................................. 10-54 Engine Power Mode Selector System ............................................................................................ 10-60 Automatic Idle Stop System ........................................................................................................... 10-62 00-2

WA480-8


00 Index and Foreword

Index

Component Parts of Engine System .............................................................................................. 10-63 Cooling System..................................................................................................................................... 10-80 Layout Drawing of Cooling System ................................................................................................ 10-80 Cooling Fan Control System .......................................................................................................... 10-82 Component Parts of Cooling System ............................................................................................. 10-87 Control System ....................................................................................................................................10-101 Layout Drawing of Control System (Machine with KOMTRAX Terminal) .......................................10-101 Layout Drawing of Control System (Machine with Gateway Function Controller) ..........................10-103 Machine Monitor System...............................................................................................................10-105 Rearview Monitor System .............................................................................................................10-107 KOMTRAX System .......................................................................................................................10-108 Load Meter System .......................................................................................................................10-110 Component Parts of Control System .............................................................................................10-117 Hydraulic System .................................................................................................................................10-175 Layout Drawing of Hydraulic System.............................................................................................10-175 CLSS ............................................................................................................................................10-176 Work Equipment Pump and Steering Pump Control System .........................................................10-180 Component Parts of Hydraulic System..........................................................................................10-181 Power Train System .............................................................................................................................10-251 Layout Drawing of Power Train System ........................................................................................10-251 Operation of Power Train System .................................................................................................10-254 Transmission Control System........................................................................................................10-255 Transmission Gear Shift Control System.......................................................................................10-257 Transmission Protection Function .................................................................................................10-263 Directional Selector Switch Control Function.................................................................................10-266 Transmission Cut-off Function.......................................................................................................10-268 Component Parts of Power Train System......................................................................................10-270 Work Equipment System......................................................................................................................10-331 Layout Drawing of Work Equipment System .................................................................................10-331 Work Equipment System Diagram (Applicable Machine: 100001 to 101011) ................................10-333 Work Equipment System Diagram (Applicable Machine: 101012 and Up) ....................................10-335 Work Equipment Control System ..................................................................................................10-337 Work Equipment Neutral Lock System ..........................................................................................10-341 Remote Positioner System............................................................................................................10-343 Bucket Positioner and Boom Positioner ........................................................................................10-348 Auto-Digging System ....................................................................................................................10-349 ECSS ............................................................................................................................................10-351 Component Parts of Work Equipment System ..............................................................................10-353 Steering System...................................................................................................................................10-361 Layout Drawing of Steering System ..............................................................................................10-361 Secondary Steering System..........................................................................................................10-364 AJSS.............................................................................................................................................10-366 Steering Column ...........................................................................................................................10-372 Component Parts of Steering System ...........................................................................................10-373 Brake System.......................................................................................................................................10-397 Layout Drawing of Brake System ..................................................................................................10-397 Parking Brake Control System ......................................................................................................10-402 Brake Cooling Control System ......................................................................................................10-404 Component Parts of Brake System ...............................................................................................10-407 Auto-Greasing System .........................................................................................................................10-438 Layout Drawing of Auto-Greasing System.....................................................................................10-438 Specifications of Auto-Greasing System .......................................................................................10-439 Function of Auto-Greasing System................................................................................................10-441 Auto-Greasing System ..................................................................................................................10-442 Undercarriage and Frame ....................................................................................................................10-443 Frame, Axle Mount and Center Hinge Pin .....................................................................................10-443 Tires..............................................................................................................................................10-445 Work Equipment ..................................................................................................................................10-447 WA480-8

00-3


Index

00 Index and Foreword

Structure of Work Equipment ........................................................................................................10-447 Structure of Bucket........................................................................................................................10-448 CAB Related Parts ...............................................................................................................................10-449 ROPS CAB ...................................................................................................................................10-449 20 Standard Value Table ................................................................................................................................ 20-1 Table of Contents .................................................................................................................................... 20-2 Abbreviation List ..................................................................................................................................... 20-3 Standard Value Table for Engine ............................................................................................................. 20-9 Standard Value Table for Engine: WA480-8 ..................................................................................... 20-9 Standard Value Table for Machine......................................................................................................... 20-13 Standard Value Table for Machine: WA480-8 ................................................................................. 20-13 Machine Posture and Procedures to Measure Performance .......................................................... 20-38 30 Testing and Adjusting ................................................................................................................................ 30-1 Table of Contents .................................................................................................................................... 30-2 Precautions Before Work ........................................................................................................................ 30-6 Abbreviation List ..................................................................................................................................... 30-7 Related Information on Testing and Adjusting ....................................................................................... 30-13 Differences In Machine Monitor Symbols ....................................................................................... 30-13 Tools for Testing and Adjusting....................................................................................................... 30-14 Sketch of Tools for Testing and Adjusting ....................................................................................... 30-24 Engine and Cooling System .................................................................................................................. 30-26 Examine Engine Speed.................................................................................................................. 30-26 Examine Boost Pressure................................................................................................................ 30-31 Examine Exhaust Gas Temperature............................................................................................... 30-34 Examine Exhaust Gas Color .......................................................................................................... 30-36 Examine Mass Air Flow and Temperature Sensor.......................................................................... 30-39 Examine and Adjust Valve Clearance............................................................................................. 30-41 Examine Compression Pressure .................................................................................................... 30-44 Examine Blowby Pressure ............................................................................................................. 30-48 Examine Engine Oil Pressure ........................................................................................................ 30-51 Examine EGR Valve and VGT Oil Pressure ................................................................................... 30-53 Examine Fuel Pressure.................................................................................................................. 30-54 Examine Fuel Return Rate and Leakage........................................................................................ 30-56 Bleed Air from Fuel System............................................................................................................ 30-60 Examine Fuel Circuit for Leakage .................................................................................................. 30-62 Handle Cylinder Cut-out Mode Operation....................................................................................... 30-64 Handle No-Injection Cranking Operation ........................................................................................ 30-65 Examine KDPF, SCR and Muffler Stack for Looseness and Damage............................................. 30-66 Examine Installed Condition of Cylinder Heads and Manifolds....................................................... 30-67 Examine Engine Piping for Damage and Looseness...................................................................... 30-68 Examine and Adjust Air Conditioner Compressor Belt Tension ...................................................... 30-69 Examine Alternator Belt ................................................................................................................. 30-71 Examine Automatic Tensioner........................................................................................................ 30-73 Clean Fuel Doser ........................................................................................................................... 30-76 Write Injector Compensation Value to Engine Controller ................................................................ 30-78 Write Correction for Ash in Soot Accumulation to Engine Controller............................................... 30-85 Examine SCR Related Functions ................................................................................................... 30-86 Clean DEF Tank............................................................................................................................30-118 Clean DEF Pump ..........................................................................................................................30-122 Power Train..........................................................................................................................................30-128 Examine and Adjust Power Train Oil Pressure ..............................................................................30-128 Adjust Transmission Input Shaft Speed Sensor ............................................................................30-150 Adjust Transmission Output Shaft Speed Sensor..........................................................................30-152 Flush Torque Converter and Transmission Hydraulic Circuit .........................................................30-153 Move Disabled Machine Due to Transmission Valve Failure .........................................................30-156 Examine Drive Shaft for Looseness, Backlash, and Damage........................................................30-160 Steering System...................................................................................................................................30-161 Examine Steering Wheel...............................................................................................................30-161 00-4

WA480-8


This is the sample of the manual Click on the download link for complete manual

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00 Index and Foreword

Index

Examine and Adjust Steering Circuit Oil Pressure.........................................................................30-163 Bleed Air from Steering Cylinder Circuit ........................................................................................30-169 Examine and Adjust Steering Stop Valve ......................................................................................30-171 Brake System.......................................................................................................................................30-172 Release Remained Pressure in Brake Accumulator Circuit ...........................................................30-172 Examine Wheel Brake Oil Pressure ..............................................................................................30-173 Examine and Adjust Accumulator Charge Pressure ......................................................................30-175 Examine Nitrogen Gas Pressure in Brake Accumulator and Charge Gas......................................30-177 Bleed Air from Brake Circuit ..........................................................................................................30-186 Examine Brake Performance ........................................................................................................30-190 Examine Brake Pedal....................................................................................................................30-191 Examine and Adjust Brake Pedal and Linkage..............................................................................30-192 Examine Pressure Decrease of Wheel Brake................................................................................30-193 Examine Wear of Wheel Brake Disc .............................................................................................30-196 Examine Parking Brake Oil Pressure ............................................................................................30-198 Examine Parking Brake Performance ...........................................................................................30-200 Release Parking Brake Manually ..................................................................................................30-201 Examine Wear Volume of Parking Brake Disc...............................................................................30-204 Hydraulic System .................................................................................................................................30-206 Release Remained Pressure from Work Equipment Circuit ..........................................................30-206 Examine and Adjust Work Equipment Oil Pressure.......................................................................30-208 Examine and Adjust Work Equipment EPC Oil Pressure...............................................................30-214 Bleed Air from Work Equipment Circuit .........................................................................................30-219 Examine Cooling Fan Speed.........................................................................................................30-220 Examine Cooling Fan Circuit Oil Pressure ....................................................................................30-221 Bleed Air from Cooling Fan Circuit ................................................................................................30-224 Examine ECSS Accumulator Nitrogen Gas Pressure and Charge Accumulator with Nitrogen Gas.......... ..................................................................................................................................................30-226 Work Equipment ..................................................................................................................................30-232 Examine and Adjust Bucket Potentiometer Lever..........................................................................30-232 Examine and Adjust Boom Potentiometer Lever ...........................................................................30-234 CAB Related Parts ...............................................................................................................................30-235 Examine Directional Lever ............................................................................................................30-235 Examine Work Equipment Control Lever.......................................................................................30-236 Examine AJSS Lever (For AJSS Spec).........................................................................................30-239 Examine Steering Lock Lever (AJSS Specification) ......................................................................30-242 Examine and Adjust AJSS Lever Angle Sensor and AJSS Frame Angle Sensor (AJSS Specifications) .. ..................................................................................................................................................30-243 Examine and Adjust Steering Stopper Bolt (For AJSS Spec) ........................................................30-245 Adjust Play of Operator Seat.........................................................................................................30-247 Electrical System .................................................................................................................................30-248 Set and Adjust Each Equipment....................................................................................................30-248 Set and Operate Machine Monitor.................................................................................................30-260 How to Start Up KOMTRAX Terminal (Machine with KOMTRAX Terminal) ...................................30-392 How to Stop Use of KOMTRAX Terminal (Machine with KOMTRAX Terminal)..............................30-396 How to Start Up KOMTRAX System (Machine with Gateway Function Controller)........................30-398 How to Stop Use of KOMTRAX System (Machine with Gateway Function Controller) ..................30-404 Adjust Rearview Camera Angle ....................................................................................................30-406 Set Region of Bluetooth® Compatible Radio .................................................................................30-408 Handle Voltage Circuit of Engine Controller ..................................................................................30-410 Handle Battery Disconnect Switch (Machine with KOMTRAX Terminal)........................................30-411 Handle Battery Disconnect Switch (Machine with Gateway Function Controller)...........................30-412 Examine Diodes............................................................................................................................30-413 Auto-Greasing Device ..........................................................................................................................30-414 Bleed the Air in Auto-Greasing System .........................................................................................30-414 Correspondence in Case of Grease Leakage from over Pressure Protection Valve ......................30-417 Change Lubrication Time and Lubrication Interval.........................................................................30-418 Examine and Fill Auto-Greasing....................................................................................................30-421 WA480-8

00-5


Index

00 Index and Foreword

Pm Clinic..............................................................................................................................................30-423 Pm Clinic Service ..........................................................................................................................30-423 40 Troubleshooting ........................................................................................................................................ 40-1 Table of Contents .................................................................................................................................... 40-2 Precautions Before Work ...................................................................................................................... 40-17 Abbreviation List ................................................................................................................................... 40-18 Related Information to Troubleshooting................................................................................................. 40-24 General Troubleshooting Points ..................................................................................................... 40-24 Troubleshooting Points for Urea SCR System................................................................................ 40-25 Sequence of Events in Troubleshooting ......................................................................................... 40-39 Checks Before Troubleshooting ..................................................................................................... 40-41 Inspection Procedure Before Troubleshooting................................................................................ 40-43 Test in Accordance with Testing Procedure .................................................................................... 40-45 Preparation for Troubleshooting of Electrical System ..................................................................... 40-67 Procedure for Troubleshooting ....................................................................................................... 40-80 Symptom and Troubleshooting Numbers ....................................................................................... 40-82 Information Shown in Troubleshooting Table.................................................................................. 40-87 Connector List and Layout (Machine with KOMTRAX Terminal)..................................................... 40-89 Connector List and Layout (Machine with Gateway Function Controller).......................................40-116 Connector Contact Connection Table............................................................................................40-145 T-Branch Box and T-Branch Adapter Table ...................................................................................40-185 Fuse Location Table (Machine with KOMTRAX Terminal) .............................................................40-191 Fuse Location Table (Machine with Gateway Function Controller) ................................................40-195 Precautions When You Clean and Replace KDPF (KCSF and KDOC)..........................................40-199 Prepare Troubleshoot Machine Monitor ........................................................................................40-203 Procedure to Make Harness Checker on Machine Monitor LCD Unit ............................................40-205 Prepare Short Circuit Electrical Connector (For Failure Codes [CA1883] and [CA3135]) ..............40-211 Failure Code Table ........................................................................................................................40-213 Troubleshooting by Failure Code (Display of Code) .............................................................................40-238 Failure Code [1500L0]...................................................................................................................40-238 Failure Code [15SAL1]..................................................................................................................40-239 Failure Code [15SALH] .................................................................................................................40-241 Failure Code [15SBL1]..................................................................................................................40-243 Failure Code [15SBLH] .................................................................................................................40-245 Failure Code [15SEL1]..................................................................................................................40-247 Failure Code [15SELH] .................................................................................................................40-249 Failure Code [15SFL1] ..................................................................................................................40-251 Failure Code [15SFLH] .................................................................................................................40-253 Failure Code [15SGL1] .................................................................................................................40-255 Failure Code [15SGLH].................................................................................................................40-257 Failure Code [15SHL1]..................................................................................................................40-259 Failure Code [15SHLH] .................................................................................................................40-261 Failure Code [2F00MA] .................................................................................................................40-264 Failure Code [2F00MB] .................................................................................................................40-268 Failure Code [2G42ZG].................................................................................................................40-271 Failure Code [2G43ZG].................................................................................................................40-273 Failure Code [879AKA] .................................................................................................................40-275 Failure Code [879AKB] .................................................................................................................40-277 Failure Code [879BKA] .................................................................................................................40-279 Failure Code [879BKB] .................................................................................................................40-281 Failure Code [879CKA] .................................................................................................................40-283 Failure Code [879CKB] .................................................................................................................40-285 Failure Code [879DKZ] .................................................................................................................40-287 Failure Code [879EMC].................................................................................................................40-289 Failure Code [879FMC].................................................................................................................40-292 Failure Code [989A00] ..................................................................................................................40-295 Failure Code [989L00]...................................................................................................................40-296 Failure Code [989M00]..................................................................................................................40-297 00-6

WA480-8


00 Index and Foreword

Index

Failure Code [989N00] ..................................................................................................................40-298 Failure Code [A1U0N3] .................................................................................................................40-299 Failure Code [A1U0N4] .................................................................................................................40-301 Failure Code [AA10NX].................................................................................................................40-303 Failure Code [AB00KE] .................................................................................................................40-305 Failure Code [AB00KY] .................................................................................................................40-307 Failure Code [AQ10N3].................................................................................................................40-309 Failure Code [AS00N3] .................................................................................................................40-311 Failure Code [AS00R2] .................................................................................................................40-313 Failure Code [AS00R3] .................................................................................................................40-314 Failure Code [AS00R4] .................................................................................................................40-315 Failure Code [AS00R5] .................................................................................................................40-316 Failure Code [AS00R6] .................................................................................................................40-317 Failure Code [AS00ZK] .................................................................................................................40-318 Failure Code [AS10KM] ................................................................................................................40-319 Failure Code [AS10NR].................................................................................................................40-320 Failure Code [AS10NT] .................................................................................................................40-321 Failure Code [B@BAZG]...............................................................................................................40-322 Failure Code [B@BAZK] ...............................................................................................................40-323 Failure Code [B@BCNS]...............................................................................................................40-325 Failure Code [B@BCQA] ..............................................................................................................40-326 Failure Code [B@BCZK] ...............................................................................................................40-328 Failure Code [B@C7NS] ...............................................................................................................40-330 Failure Code [B@CENS]...............................................................................................................40-332 Failure Code [B@HANS]...............................................................................................................40-333 Failure Code [CA115]....................................................................................................................40-334 Failure Code [CA122]....................................................................................................................40-335 Failure Code [CA123]....................................................................................................................40-337 Failure Code [CA131]....................................................................................................................40-339 Failure Code [CA132]....................................................................................................................40-341 Failure Code [CA135]....................................................................................................................40-344 Failure Code [CA141]....................................................................................................................40-346 Failure Code [CA144]....................................................................................................................40-348 Failure Code [CA145]....................................................................................................................40-350 Failure Code [CA153]....................................................................................................................40-352 Failure Code [CA154]....................................................................................................................40-355 Failure Code [CA187]....................................................................................................................40-358 Failure Code [CA221]....................................................................................................................40-360 Failure Code [CA222]....................................................................................................................40-362 Failure Code [CA227]....................................................................................................................40-364 Failure Code [CA234]....................................................................................................................40-365 Failure Code [CA238]....................................................................................................................40-366 Failure Code [CA239]....................................................................................................................40-368 Failure Code [CA249]....................................................................................................................40-370 Failure Code [CA256]....................................................................................................................40-372 Failure Code [CA271]....................................................................................................................40-374 Failure Code [CA272]....................................................................................................................40-376 Failure Code [CA273]....................................................................................................................40-377 Failure Code [CA274]....................................................................................................................40-379 Failure Code [CA322]....................................................................................................................40-380 Failure Code [CA323]....................................................................................................................40-382 Failure Code [CA324]....................................................................................................................40-384 Failure Code [CA325]....................................................................................................................40-386 Failure Code [CA331]....................................................................................................................40-388 Failure Code [CA332]....................................................................................................................40-390 Failure Code [CA343]....................................................................................................................40-392 Failure Code [CA351]....................................................................................................................40-393 Failure Code [CA352]....................................................................................................................40-394 WA480-8

00-7


Index

00 Index and Foreword

Failure Code [CA356]....................................................................................................................40-397 Failure Code [CA357]....................................................................................................................40-399 Failure Code [CA386]....................................................................................................................40-401 Failure Code [CA431]....................................................................................................................40-402 Failure Code [CA432]....................................................................................................................40-405 Failure Code [CA441]....................................................................................................................40-409 Failure Code [CA442]....................................................................................................................40-411 Failure Code [CA449]....................................................................................................................40-412 Failure Code [CA451]....................................................................................................................40-413 Failure Code [CA452]....................................................................................................................40-415 Failure Code [CA515]....................................................................................................................40-417 Failure Code [CA516]....................................................................................................................40-419 Failure Code [CA553]....................................................................................................................40-421 Failure Code [CA555]....................................................................................................................40-422 Failure Code [CA556]....................................................................................................................40-423 Failure Code [CA559]....................................................................................................................40-424 Failure Code [CA595]....................................................................................................................40-429 Failure Code [CA687]....................................................................................................................40-430 Failure Code [CA689]....................................................................................................................40-432 Failure Code [CA691]....................................................................................................................40-434 Failure Code [CA692]....................................................................................................................40-436 Failure Code [CA697]....................................................................................................................40-438 Failure Code [CA698]....................................................................................................................40-439 Failure Code [CA731]....................................................................................................................40-440 Failure Code [CA778]....................................................................................................................40-441 Failure Code [CA1117] ..................................................................................................................40-444 Failure Code [CA1664]..................................................................................................................40-445 Failure Code [CA1669]..................................................................................................................40-448 Failure Code [CA1673]..................................................................................................................40-449 Failure Code [CA1677]..................................................................................................................40-450 Failure Code [CA1678]..................................................................................................................40-451 Failure Code [CA1682]..................................................................................................................40-452 Failure Code [CA1683]..................................................................................................................40-456 Failure Code [CA1684]..................................................................................................................40-458 Failure Code [CA1686]..................................................................................................................40-460 Failure Code [CA1691]..................................................................................................................40-461 Failure Code [CA1694]..................................................................................................................40-464 Failure Code [CA1695]..................................................................................................................40-466 Failure Code [CA1696]..................................................................................................................40-467 Failure Code [CA1712]..................................................................................................................40-469 Failure Code [CA1713]..................................................................................................................40-472 Failure Code [CA1714]..................................................................................................................40-474 Failure Code [CA1715]..................................................................................................................40-475 Failure Code [CA1776]..................................................................................................................40-476 Failure Code [CA1777]..................................................................................................................40-479 Failure Code [CA1843]..................................................................................................................40-482 Failure Code [CA1844]..................................................................................................................40-484 Failure Code [CA1879]..................................................................................................................40-487 Failure Code [CA1881]..................................................................................................................40-490 Failure Code [CA1883]..................................................................................................................40-492 Failure Code [CA1885]..................................................................................................................40-496 Failure Code [CA1887]..................................................................................................................40-498 Failure Code [CA1921]..................................................................................................................40-500 Failure Code [CA1922]..................................................................................................................40-503 Failure Code [CA1923]..................................................................................................................40-508 Failure Code [CA1924]..................................................................................................................40-510 Failure Code [CA1925]..................................................................................................................40-512 Failure Code [CA1927]..................................................................................................................40-514 00-8

WA480-8


00 Index and Foreword

Index

Failure Code [CA1928]..................................................................................................................40-516 Failure Code [CA1942]..................................................................................................................40-518 Failure Code [CA1963]..................................................................................................................40-519 Failure Code [CA1977]..................................................................................................................40-523 Failure Code [CA1993]..................................................................................................................40-526 Failure Code [CA2185]..................................................................................................................40-529 Failure Code [CA2186]..................................................................................................................40-531 Failure Code [CA2249]..................................................................................................................40-533 Failure Code [CA2265]..................................................................................................................40-534 Failure Code [CA2266]..................................................................................................................40-536 Failure Code [CA2271]..................................................................................................................40-539 Failure Code [CA2272]..................................................................................................................40-541 Failure Code [CA2349]..................................................................................................................40-543 Failure Code [CA2353]..................................................................................................................40-545 Failure Code [CA2357]..................................................................................................................40-547 Failure Code [CA2381]..................................................................................................................40-548 Failure Code [CA2382]..................................................................................................................40-550 Failure Code [CA2383]..................................................................................................................40-552 Failure Code [CA2386]..................................................................................................................40-554 Failure Code [CA2387]..................................................................................................................40-556 Failure Code [CA2555]..................................................................................................................40-561 Failure Code [CA2556]..................................................................................................................40-563 Failure Code [CA2637]..................................................................................................................40-565 Failure Code [CA2639]..................................................................................................................40-567 Failure Code [CA2732]..................................................................................................................40-570 Failure Code [CA2733]..................................................................................................................40-572 Failure Code [CA2741]..................................................................................................................40-574 Failure Code [CA2765]..................................................................................................................40-575 Failure Code [CA2771]..................................................................................................................40-576 Failure Code [CA2777]..................................................................................................................40-582 Failure Code [CA2878]..................................................................................................................40-585 Failure Code [CA2881]..................................................................................................................40-588 Failure Code [CA2976]..................................................................................................................40-591 Failure Code [CA3133]..................................................................................................................40-593 Failure Code [CA3134]..................................................................................................................40-595 Failure Code [CA3135]..................................................................................................................40-597 Failure Code [CA3142]..................................................................................................................40-601 Failure Code [CA3143]..................................................................................................................40-602 Failure Code [CA3144]..................................................................................................................40-603 Failure Code [CA3146]..................................................................................................................40-605 Failure Code [CA3147]..................................................................................................................40-606 Failure Code [CA3148]..................................................................................................................40-607 Failure Code [CA3151]..................................................................................................................40-609 Failure Code [CA3165]..................................................................................................................40-615 Failure Code [CA3167]..................................................................................................................40-617 Failure Code [CA3229]..................................................................................................................40-620 Failure Code [CA3231]..................................................................................................................40-622 Failure Code [CA3232]..................................................................................................................40-624 Failure Code [CA3235]..................................................................................................................40-628 Failure Code [CA3239]..................................................................................................................40-630 Failure Code [CA3241]..................................................................................................................40-633 Failure Code [CA3242]..................................................................................................................40-636 Failure Code [CA3251]..................................................................................................................40-639 Failure Code [CA3253]..................................................................................................................40-641 Failure Code [CA3254]..................................................................................................................40-644 Failure Code [CA3255]..................................................................................................................40-647 Failure Code [CA3256]..................................................................................................................40-651 Failure Code [CA3311] ..................................................................................................................40-653 WA480-8

00-9


Index

00 Index and Foreword

Failure Code [CA3312]..................................................................................................................40-655 Failure Code [CA3313]..................................................................................................................40-658 Failure Code [CA3314]..................................................................................................................40-659 Failure Code [CA3315]..................................................................................................................40-660 Failure Code [CA3316]..................................................................................................................40-663 Failure Code [CA3317]..................................................................................................................40-664 Failure Code [CA3318]..................................................................................................................40-665 Failure Code [CA3319]..................................................................................................................40-668 Failure Code [CA3321]..................................................................................................................40-669 Failure Code [CA3322]..................................................................................................................40-671 Failure Code [CA3419]..................................................................................................................40-674 Failure Code [CA3421]..................................................................................................................40-676 Failure Code [CA3497]..................................................................................................................40-678 Failure Code [CA3498]..................................................................................................................40-679 Failure Code [CA3543]..................................................................................................................40-680 Failure Code [CA3545]..................................................................................................................40-687 Failure Code [CA3547]..................................................................................................................40-689 Failure Code [CA3558]..................................................................................................................40-690 Failure Code [CA3559]..................................................................................................................40-692 Failure Code [CA3562]..................................................................................................................40-694 Failure Code [CA3563]..................................................................................................................40-696 Failure Code [CA3567]..................................................................................................................40-699 Failure Code [CA3568]..................................................................................................................40-702 Failure Code [CA3571]..................................................................................................................40-708 Failure Code [CA3572]..................................................................................................................40-710 Failure Code [CA3574]..................................................................................................................40-712 Failure Code [CA3575]..................................................................................................................40-714 Failure Code [CA3577]..................................................................................................................40-716 Failure Code [CA3578]..................................................................................................................40-718 Failure Code [CA3582]..................................................................................................................40-720 Failure Code [CA3583]..................................................................................................................40-728 Failure Code [CA3596]..................................................................................................................40-730 Failure Code [CA3649]..................................................................................................................40-733 Failure Code [CA3681]..................................................................................................................40-735 Failure Code [CA3682]..................................................................................................................40-740 Failure Code [CA3713]..................................................................................................................40-746 Failure Code [CA3717]..................................................................................................................40-749 Failure Code [CA3718]..................................................................................................................40-750 Failure Code [CA3725]..................................................................................................................40-751 Failure Code [CA3748]..................................................................................................................40-754 Failure Code [CA3751]..................................................................................................................40-757 Failure Code [CA3755]..................................................................................................................40-759 Failure Code [CA3866]..................................................................................................................40-761 Failure Code [CA3867]..................................................................................................................40-765 Failure Code [CA3868]..................................................................................................................40-768 Failure Code [CA3899]..................................................................................................................40-772 Failure Code [CA3911] ..................................................................................................................40-774 Failure Code [CA3912]..................................................................................................................40-778 Failure Code [CA3932]..................................................................................................................40-780 Failure Code [CA3933]..................................................................................................................40-782 Failure Code [CA3934]..................................................................................................................40-784 Failure Code [CA3935]..................................................................................................................40-787 Failure Code [CA3936]..................................................................................................................40-789 Failure Code [CA4151]..................................................................................................................40-791 Failure Code [CA4152]..................................................................................................................40-795 Failure Code [CA4155]..................................................................................................................40-799 Failure Code [CA4156]..................................................................................................................40-801 Failure Code [CA4157]..................................................................................................................40-804 00-10

WA480-8


00 Index and Foreword

Index

Failure Code [CA4158]..................................................................................................................40-806 Failure Code [CA4159]..................................................................................................................40-807 Failure Code [CA4161]..................................................................................................................40-808 Failure Code [CA4162]..................................................................................................................40-811 Failure Code [CA4163]..................................................................................................................40-814 Failure Code [CA4164]..................................................................................................................40-816 Failure Code [CA4165]..................................................................................................................40-818 Failure Code [CA4166]..................................................................................................................40-820 Failure Code [CA4168]..................................................................................................................40-822 Failure Code [CA4169]..................................................................................................................40-825 Failure Code [CA4171]..................................................................................................................40-827 Failure Code [CA4249]..................................................................................................................40-830 Failure Code [CA4251]..................................................................................................................40-832 Failure Code [CA4259]..................................................................................................................40-834 Failure Code [CA4261]..................................................................................................................40-837 Failure Code [CA4277]..................................................................................................................40-840 Failure Code [CA4281]..................................................................................................................40-844 Failure Code [CA4459]..................................................................................................................40-847 Failure Code [CA4461]..................................................................................................................40-849 Failure Code [CA4658]..................................................................................................................40-852 Failure Code [CA4731]..................................................................................................................40-856 Failure Code [CA4732]..................................................................................................................40-857 Failure Code [CA4739]..................................................................................................................40-858 Failure Code [CA4768]..................................................................................................................40-859 Failure Code [CA4769]..................................................................................................................40-861 Failure Code [CA4842]..................................................................................................................40-864 Failure Code [CA4952] (Machine with KOMTRAX Terminal) .........................................................40-868 Failure Code [CA4952] (Machine with Gateway Function Controller) ............................................40-870 Failure Code [CA5115] ..................................................................................................................40-872 Failure Code [CA5179]..................................................................................................................40-875 Failure Code [CA5181]..................................................................................................................40-877 Failure Code [CA5383]..................................................................................................................40-879 Failure Code [D150KA] .................................................................................................................40-881 Failure Code [D150KB] .................................................................................................................40-883 Failure Code [D150KY] .................................................................................................................40-885 Failure Code [D160KA] .................................................................................................................40-887 Failure Code [D160KB] .................................................................................................................40-889 Failure Code [D160KY] .................................................................................................................40-891 Failure Code [D191KA] .................................................................................................................40-893 Failure Code [D191KB] .................................................................................................................40-896 Failure Code [D191KY] .................................................................................................................40-899 Failure Code [D192KA] .................................................................................................................40-901 Failure Code [D192KB] .................................................................................................................40-903 Failure Code [D192KY] .................................................................................................................40-905 Failure Code [D193KA] .................................................................................................................40-906 Failure Code [D193KB] .................................................................................................................40-908 Failure Code [D193KY] .................................................................................................................40-910 Failure Code [D193MC] (Applicable Machine: 100001 to 101011) ................................................40-912 Failure Code [D193MC] (Applicable Machine: 101012 and Up) ....................................................40-914 Failure Code [D19JKZ]..................................................................................................................40-916 Failure Code [D1E6KA].................................................................................................................40-918 Failure Code [D1E6KB].................................................................................................................40-920 Failure Code [D1E6KY].................................................................................................................40-922 Failure Code [D5ZHKA] ................................................................................................................40-924 Failure Code [D5ZHKB] ................................................................................................................40-926 Failure Code [D5ZHKZ].................................................................................................................40-928 Failure Code [D5ZHL6] .................................................................................................................40-931 Failure Code [D811MC] (Machine with KOMTRAX Terminal) ........................................................40-933 WA480-8

00-11


Index

00 Index and Foreword

Failure Code [D811MC] (Machine with Gateway Function Controller) ...........................................40-934 Failure Code [D862KA] (Machine with KOMTRAX Terminal).........................................................40-935 Failure Code [D862KA] (Machine with Gateway Function Controller)............................................40-936 Failure Code [D8ALKA] (Machine with KOMTRAX Terminal) ........................................................40-937 Failure Code [D8ALKA] (Machine with Gateway Function Controller) ...........................................40-939 Failure Code [D8ALKB] (Machine with KOMTRAX Terminal) ........................................................40-941 Failure Code [D8ALKB] (Machine with Gateway Function Controller) ...........................................40-943 Failure Code [D8AQK4] (Machine with KOMTRAX Terminal)........................................................40-945 Failure Code [D8AQK4] (Machine with Gateway Function Controller)...........................................40-946 Failure Code [D8AQKR] (Machine with KOMTRAX Terminal) .......................................................40-947 Failure Code [D8AQKR] (Machine with Gateway Function Controller) ..........................................40-949 Failure Code [D8G1KT].................................................................................................................40-951 Failure Code [D8G6KT].................................................................................................................40-952 Failure Code [DAF0KT].................................................................................................................40-953 Failure Code [DAF0MB] ................................................................................................................40-954 Failure Code [DAF0MC] ................................................................................................................40-955 Failure Code [DAF3KK].................................................................................................................40-956 Failure Code [DAF8KB].................................................................................................................40-958 Failure Code [DAFDKB] ................................................................................................................40-960 Failure Code [DAFGMC] (Machine with KOMTRAX Terminal) ......................................................40-962 Failure Code [DAFGMC] (Machine with Gateway Function Controller) .........................................40-963 Failure Code [DAFLKA] (Machine with KOMTRAX Terminal) ........................................................40-964 Failure Code [DAFLKA] (Machine with Gateway Function Controller) ...........................................40-966 Failure Code [DAFLKB] (Machine with KOMTRAX Terminal) ........................................................40-968 Failure Code [DAFLKB] (Machine with Gateway Function Controller) ...........................................40-970 Failure Code [DAFQKR] (Machine with KOMTRAX Terminal) .......................................................40-972 Failure Code [DAFQKR] (Machine with Gateway Function Controller) ..........................................40-973 Failure Code [DAQ0KK] ................................................................................................................40-974 Failure Code [DAQ0KT] ................................................................................................................40-977 Failure Code [DAQ0MC] ...............................................................................................................40-978 Failure Code [DAQ1KA] ................................................................................................................40-979 Failure Code [DAQ2KK] ................................................................................................................40-981 Failure Code [DAQ2KT] ................................................................................................................40-984 Failure Code [DAQ4KB] ................................................................................................................40-987 Failure Code [DAQ9KQ]................................................................................................................40-989 Failure Code [DAQLKA] (Machine with KOMTRAX Terminal) .......................................................40-990 Failure Code [DAQLKA] (Machine with Gateway Function Controller) ..........................................40-992 Failure Code [DAQLKB] (Machine with KOMTRAX Terminal) .......................................................40-994 Failure Code [DAQLKB] (Machine with Gateway Function Controller) ..........................................40-996 Failure Code [DAQQKR] ...............................................................................................................40-998 Failure Code [DAQRKR] ...............................................................................................................40-999 Failure Code [DAQRMA] .............................................................................................................40-1000 Failure Code [DAZ9KQ] ..............................................................................................................40-1001 Failure Code [DAZQKR]..............................................................................................................40-1002 Failure Code [DB2QKR] (Machine with KOMTRAX Terminal) .....................................................40-1003 Failure Code [DB2QKR] (Machine with Gateway Function Controller) ........................................40-1008 Failure Code [DB2RKR] ..............................................................................................................40-1013 Failure Code [DB90KK] (Machine with KOMTRAX Terminal) ......................................................40-1019 Failure Code [DB90KK](Machine with Gateway Function Controller) ..........................................40-1022 Failure Code [DB90KT] ...............................................................................................................40-1025 Failure Code [DB90MC] ..............................................................................................................40-1026 Failure Code [DB91KA]...............................................................................................................40-1027 Failure Code [DB92KK] (Machine with KOMTRAX Terminal) ......................................................40-1029 Failure Code [DB92KK] (Machine with Gateway Function Controller) (Applicable Machine: 100001 to 101011) ...................................................................................................................................40-1032 Failure Code [DB92KK] (Machine with Gateway Function Controller) (Applicable Machine: 101012 and Up) ..........................................................................................................................................40-1035 Failure Code [DB92KT] ...............................................................................................................40-1038 00-12

WA480-8


00 Index and Foreword

Index

Failure Code [DB95KX] (Applicable Machine: 100001 to 101011)...............................................40-1041 Failure Code [DB95KX] (Applicable Machine: 101012 and Up)...................................................40-1045 Failure Code [DB96KX] (Applicable Machine: 100001 to 101011)...............................................40-1049 Failure Code [DB96KX] (Applicable Machine: 101012 and Up)...................................................40-1051 Failure Code [DB99KQ] ..............................................................................................................40-1053 Failure Code [DB9LKA] (Machine with KOMTRAX Terminal) ......................................................40-1054 Failure Code [DB9LKA] (Machine with Gateway Function Controller) .........................................40-1056 Failure Code [DB9LKB] (Machine with KOMTRAX Terminal) ......................................................40-1058 Failure Code [DB9LKB] (Machine with Gateway Function Controller) .........................................40-1060 Failure Code [DB9QKR] ..............................................................................................................40-1062 Failure Code [DB9RKR] ..............................................................................................................40-1063 Failure Code [DB9RMA]..............................................................................................................40-1064 Failure Code [DBE5KX] (Applicable Machine: 100001 to 101011) ..............................................40-1065 Failure Code [DBE5KX] (Applicable Machine: 101012 and Up) ..................................................40-1067 Failure Code [DBE6KX] ..............................................................................................................40-1069 Failure Code [DD1ALD] ..............................................................................................................40-1071 Failure Code [DDAAL6]...............................................................................................................40-1073 Failure Code [DDB6L4] ...............................................................................................................40-1075 Failure Code [DDD1LD] ..............................................................................................................40-1078 Failure Code [DDK3KA] ..............................................................................................................40-1080 Failure Code [DDK3KB] ..............................................................................................................40-1083 Failure Code [DDK4KA] ..............................................................................................................40-1086 Failure Code [DDK4KB] ..............................................................................................................40-1089 Failure Code [DDK5L4] ...............................................................................................................40-1091 Failure Code [DDK6KA] ..............................................................................................................40-1093 Failure Code [DDK6KB] ..............................................................................................................40-1096 Failure Code [DDKLKA] (Applicable Machine: 100001 to 101011) ..............................................40-1099 Failure Code [DDKLKA] (Applicable Machine: 101012 and Up) ..................................................40-1102 Failure Code [DDKLKB] (Applicable Machine: 100001 to 101011) ..............................................40-1105 Failure Code [DDKLKB] (Applicable Machine: 101012 and Up) ..................................................40-1107 Failure Code [DDNRKA] .............................................................................................................40-1109 Failure Code [DDNRKY] (Applicable Machine: 100001 to 101011) ............................................. 40-1112 Failure Code [DDNRKY] (Applicable Machine: 101012 and Up) ................................................. 40-1114 Failure Code [DDP5KA] .............................................................................................................. 40-1116 Failure Code [DDT0L4] ............................................................................................................... 40-1118 Failure Code [DDT4LD]...............................................................................................................40-1120 Failure Code [DDT9LD]...............................................................................................................40-1122 Failure Code [DDTALD]...............................................................................................................40-1124 Failure Code [DDW9LD] .............................................................................................................40-1126 Failure Code [DDWLLD] .............................................................................................................40-1128 Failure Code [DF10KA] ...............................................................................................................40-1130 Failure Code [DF10KB] ...............................................................................................................40-1133 Failure Code [DGF1KA] ..............................................................................................................40-1136 Failure Code [DGF1KB] ..............................................................................................................40-1138 Failure Code [DGH2KX] ..............................................................................................................40-1140 Failure Code [DGR2KB] ..............................................................................................................40-1142 Failure Code [DGR2KZ] ..............................................................................................................40-1144 Failure Code [DGT1KA] ..............................................................................................................40-1146 Failure Code [DGT1KB] ..............................................................................................................40-1148 Failure Code [DH21KA]...............................................................................................................40-1150 Failure Code [DH21KB]...............................................................................................................40-1153 Failure Code [DHA4KA] ..............................................................................................................40-1155 Failure Code [DHAAMA] .............................................................................................................40-1157 Failure Code [DHACMA] .............................................................................................................40-1159 Failure Code [DHPCKX]..............................................................................................................40-1161 Failure Code [DHPDKX]..............................................................................................................40-1164 Failure Code [DHT1KX] ..............................................................................................................40-1167 Failure Code [DHT5KX] ..............................................................................................................40-1170 WA480-8

00-13


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