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WA320-7 | SN: 80001-UP and more | Komatsu | Heavy Equipment Manual PDF

Page 1


WHEELLOADER

WA320-7

Model

WA320-7

SerialNumber

H01051andup

80001andup

00Indexandforeword

S-8Enginelackspower.................................................................................................40-948

S-9KDPFgetscloggedinashorttime.............................................................................40-950

S-10Engineoilconsumptionisexcessive........................................................................40-952

S-11Engineoilbecomescontaminatedearly....................................................................40-953

S-12Fuelconsumptionisexcessive................................................................................40-954

S-13Oilisincoolant(orcoolantspurtsorcoolantlevelgoesdown).....................................40-955

S-14Oilpressuredrops.................................................................................................40-956

S-15Fuelmixesintoengineoil........................................................................................40-957

S-16Watermixesintoengineoil(milky)...........................................................................40-958

S-17Coolanttemperaturerisestoohigh(overheating)......................................................40-959

S-18Unusualnoiseisheard...........................................................................................40-960

S-19Vibrationisexcessive.............................................................................................40-961

S-20Aircannotbebledfromfuelcircuit...........................................................................40-963

S-21Activeregenerationisexecutedfrequently...............................................................40-964

S-22Activeregenerationtakestime.................................................................................40-965

Centrallubricationsystem(CLS).....................................................................................................

S-23Whitesmokeisexhaustedduringactiveregeneration................................................40-966 40-967

50Disassemblyandassembly.......................................................................................................50-1

Tableofcontents....................................................................................................................50-2

Related

informationondisassemblyandassembly.....................................................................50-4

Howtoreadthismanual...................................................................................................50-4

Coatingmaterialslist........................................................................................................50-6 Specialtoolslist.............................................................................................................50-10

Sketchesofspecialtools.................................................................................................50-15

Engineandcoolingsystem.....................................................................................................50-28

Removalandinstallationofsupplypumpassembly.............................................................50-28

Removalandinstallationofinjectorassembly.....................................................................50-31

Removalandinstallationofcylinderheadassembly............................................................50-40

Removalandinstallationofenginehoodassembly.............................................................50-53

Removalandinstallationofradiatorcoreassembly.............................................................50-55

Removalandinstallationofaftercooler...............................................................................50-57

Removalandinstallationofhydraulicoilcooler...................................................................50-58

Removalandinstallationofengineassembly.....................................................................50-59

Removalandinstallationofenginefrontoilseal..................................................................50-67

Removalandinstallationofenginerearoilseal...................................................................50-70

Removalandinstallationofcoolingfanandfanmotorassembly...........................................50-73

RemovalandinstallationofKDPFassembly.......................................................................50-75

DisassemblyandassemblyofKDPFassembly..................................................................50-78

RemovalandinstallationofKCCVassembly......................................................................50-87

Removalandinstallationofaircleanerassembly................................................................50-88

RemovalandinstallationofKVGTassembly.......................................................................50-89

RemovalandinstallationofEGR(ExhaustGasRecirculation)valveassembly.......................50-92

RemovalandinstallationofEGR(ExhaustGasRecirculation)coolerassembly......................50-94

Removalandinstallationofalternatorbelt..........................................................................50-96

Removalandinstallationoffueltankassembly...................................................................50-97

Powertrain.........................................................................................................................50-100

Removalandinstallationoftransferassembly..................................................................50-100

Disassemblyandassemblyoftransferassembly..............................................................50-104

Removalandinstallationoffrontaxleassembly................................................................50-135

Removalandinstallationofrearaxleassembly.................................................................50-137

Disassemblyandassemblyofaxlehousingassembly.......................................................50-140

Disassemblyandassemblyofdifferentialassembly..........................................................50-152

Undercarriageandframe......................................................................................................50-174

Removalandinstallationofcenterhingepin.....................................................................50-174

Removalandinstallationofcounterweightassembly.........................................................50-183

Hydraulicsystem.................................................................................................................50-187

Removalandinstallationofhydraulictankassembly.........................................................50-187

Removalandinstallationofcontrolvalveassembly...........................................................50-191

Disassemblyandassemblyofcontrolvalveassembly.......................................................50-195

Removalandinstallationofhydraulicpumpassembly.......................................................50-198

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