WHEELLOADER
SERIALNUMBERS
ENGINE
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Itisourpolicytoimproveourproductswheneveritispossibleandpracticaltodoso.Wereservetherighttomakechangesor addimprovementsatanytimewithoutincurringanyobligationtoinstallsuchchangesonproductssoldpreviously.
Duetothiscontinuousprogramofresearchanddevelopment,periodicrevisionsmaybemadetothispublication.Itis recommendedthatcustomerscontacttheirdistributorforinformationonthelatestrevision.
CONTENTS
00FOREWARD.
01GENERAL
10STRUCTURE,FUNCTIONANDMAINTENANCESTANDARD
20STANDARDVALUETABLES
30TESTINGANDADJUSTING.
40TROUBLESHOOTING.
50DISASSEMBLYANDASSEMBLY.
90DIAGRAMSANDSCHEMATICS.
FOREWORD
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SafetyNotice
IMPORTANTSAFETYNOTICE
Properserviceandrepairisextremelyimportantforthesafeoperationofyourmachine.Theserviceandrepairtechniques recommendedanddescribedinthismanualarebotheffectiveandsafemethodsofoperation.Someoftheseoperations requiretheuseoftoolsspeciallydesignedfortheprocedure.
Topreventinjurytoworkers,thesymbolisusedtomarksafetyprecautionsinthismanual.Thecautionsaccompanying thesesymbolsshouldalwaysbefollowedcarefully.Ifanydangeroussituationarisesormaypossiblyarise,firstconsider safety,andtakethenecessaryactionstodealwiththesituation.
GeneralPrecautions
Mistakesinoperationareextremelydangerous.Readthe Operation&MaintenanceManualcarefullyBEFORE operatingthemachine.Inaddition,readthismanualand understanditscontentsbeforestartingthework.
1.Beforecarryingoutanygreasingorrepairs,readallthe precautionsgivenonthelabelswhicharefixedtothe machine.Forthelocationsofthesafetylabelsanda detailedexplanationofprecautions,seetheOperation& MaintenanceManual
2.Whencarryingoutanyoperation,alwayswearproper safetyequipmentspecifiedfortheoperationyouare performing.Donotwearloosefittingclothesorclothes withbuttonsmissing.
Alwayswearsafetyglasseswhenhittingpartswith ahammer.
Alwayswearsafetyglasseswhengrindingparts withagrinder,etc.
3.Ifweldingrepairsareneeded,alwayshaveatrained, experiencedweldercarryoutthework.Whencarrying outweldingwork,alwayswearweldinggloves,apron, shieldinggoggles,cap,andotherclothessuitedfor weldingwork.
WARNING!Nevermodify,weld,cut,ordrill onanypartofaROPS structure.Doingsomay weakenthestructurewhich couldleadtopossiblefailurein arolloversituation.
4.Whencarryingoutanyoperationwithtwoormore workers,alwaysagreeontheoperatingprocedure beforestarting.Alwaysinformyourfellowworkers beforestartinganystepoftheoperation.Beforestarting work,lockandtagUNDERREPAIRsignsonthe controlsintheoperator'scompartment.
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5.Keepalltoolsingoodcondition;learnthecorrectway tousethem;andusetheproperones.
6.Onlyqualifiedworkersshouldcarryoutworkand operationswhichrequirealicenseorqualification.
7.Establishaplaceintherepairworkshoptokeeptools andremovedparts.Alwayskeepthetoolsandpartsin theircorrectplaces.Alwayskeeptheworkareaclean andmakesurethatthereisnodirtoroilonthefloor. Smokeonlyintheareasprovidedforsmoking.Never smokewhileworking.
8.Avoidworkingforlonghoursandtakerestsatproper intervalstokeepyourbodyingoodcondition.Take restsinspecifiedsafeplaces.
SafetyPoints
1Goodarrangement
2Correctworkclothes
3Followingworkstandard
4Makingandcheckingsigns/handsignals
5Prohibitionofoperationandhandlingby unlicensedworkers
6Safetycheckbeforestartingwork
7Wearingsafetyglasses(forcleaningorgrindingwork)
8Wearingsafetyglassesandprotectors (forweldingwork)
9Goodphysicalconditionandpreparation
10 Precautionsagainstworkwhichyouarenot usedtoorworkwithwhichyouaretoo familiar
