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WA270-8 Komatsu Service Manual PDF Download

Page 1

SEN06600-14

WHEEL LOADER

WA270 -8 SERIAL NUMBERS

83001

and up


00 Index and Foreword

WA270-8

00-1


Index

00 Index and Foreword

Index 00 Index and Foreword .................................................................................................................................. 00-1 Abbreviation List ................................................................................................................................... 00-23 Foreword, Safety, Basic Information...................................................................................................... 00-29 How to Read the Shop Manual ...................................................................................................... 00-29 Safety Notice for Operation ............................................................................................................ 00-31 Precautions to Prevent Fire............................................................................................................ 00-39 Procedures If Fire Occurs .............................................................................................................. 00-41 Precautions for Disposing of Waste Materials ................................................................................ 00-42 Procedures for Exhaust Gas Regulations....................................................................................... 00-43 Precautions for DEF....................................................................................................................... 00-44 Store DEF ...................................................................................................................................... 00-45 Precautions When You Handle Hydraulic Equipment ..................................................................... 00-46 Precautions When You Disconnect and Connect Pipings............................................................... 00-49 Precautions When You Handle Electrical Equipment ..................................................................... 00-56 Precautions When You Handle Fuel System Equipment ................................................................ 00-58 Precautions When You Handle Intake System Equipment ............................................................. 00-59 Practical Use of KOMTRAX ........................................................................................................... 00-60 Disconnect and Connect Push-Pull Type Coupler .......................................................................... 00-61 Precautions for Disconnection and Connection of Connectors ....................................................... 00-65 How to Disconnect and Connect Deutsch Connector ..................................................................... 00-69 How to Disconnect and Connect Slide Lock Type Connector ......................................................... 00-70 How to Disconnect and Connect Connector with Lock to Pull ........................................................ 00-72 How to Disconnect and Connect Connector with Lock to Push ...................................................... 00-73 How to Disconnect and Connect Connector with Housing to Rotate .............................................. 00-75 How to Read the Codes for Electric Cable ..................................................................................... 00-76 Explanation of Terms for Maintenance Standard ............................................................................ 00-80 Standard Tightening Torque Table.................................................................................................. 00-83 Conversion Table ........................................................................................................................... 00-90 01 Specifications............................................................................................................................................ 01-1 Table of Contents .................................................................................................................................... 01-2 Abbreviation List ..................................................................................................................................... 01-3 Specifications.......................................................................................................................................... 01-9 Specification Drawing....................................................................................................................... 01-9 Specifications..................................................................................................................................01-11 Weight Table .................................................................................................................................. 01-16 Table of Fuel, Coolant, and Lubricants ........................................................................................... 01-18 10 Structure and Function .............................................................................................................................. 10-1 Table of Contents .................................................................................................................................... 10-2 Abbreviation List ..................................................................................................................................... 10-6 Urea SCR System................................................................................................................................. 10-12 Layout Drawing of Urea SCR System ............................................................................................ 10-12 Urea SCR System Diagram ........................................................................................................... 10-14 Function of Urea SCR System ....................................................................................................... 10-15 Component Parts of Urea SCR System ......................................................................................... 10-32 Boot-up System .................................................................................................................................... 10-41 Layout Drawing of Boot-up System (Machine with KOMTRAX Terminal) ....................................... 10-41 Layout Drawing of Boot-up System (Machine with Gateway Function Controller) .......................... 10-43 System Operating Lamp System.................................................................................................... 10-45 Battery Disconnect Switch.............................................................................................................. 10-48 Preheating System......................................................................................................................... 10-49 Engine System...................................................................................................................................... 10-51 Layout Drawing of Engine System ................................................................................................. 10-51 Engine Control System .................................................................................................................. 10-54 Automatic Idle Stop System ........................................................................................................... 10-66 Component Parts of Engine System .............................................................................................. 10-67 Cooling System..................................................................................................................................... 10-87 00-2

WA270-8


00 Index and Foreword

Index

Layout Drawing of Cooling System ................................................................................................ 10-87 Cooling Fan Control System .......................................................................................................... 10-89 Component Parts of Cooling System ............................................................................................. 10-94 Control System ....................................................................................................................................10-107 Layout Drawing of Control System (Machine with KOMTRAX Terminal) .......................................10-107 Layout Drawing of Control System (Machine with Gateway Function Controller) ..........................10-109 Machine Monitor System............................................................................................................... 10-111 Rearview Monitor System .............................................................................................................10-114 KOMTRAX System .......................................................................................................................10-115 Component Parts of Control System .............................................................................................10-117 Hydraulic System .................................................................................................................................10-166 Layout Drawing of Hydraulic System.............................................................................................10-166 CLSS ............................................................................................................................................10-167 Component Parts of Hydraulic System..........................................................................................10-170 Power Train System .............................................................................................................................10-218 Layout Drawing of Power Train System ........................................................................................10-218 Operation of Power Train System .................................................................................................10-220 Directional Selector Switch Control Function.................................................................................10-221 HST Control System .....................................................................................................................10-223 HST Charge System .....................................................................................................................10-225 HST Pump Control System ...........................................................................................................10-226 HST Controller Gear Shift Control Function ..................................................................................10-228 Transfer Clutch Control Function...................................................................................................10-231 HST System Protection Function ..................................................................................................10-232 Maximum Speed Low Fuel Consumption Control..........................................................................10-237 Komatsu Traction Control System (KTCS) ....................................................................................10-240 Component Parts of Power Train System......................................................................................10-246 Work Equipment System......................................................................................................................10-293 Layout Drawing of Work Equipment System .................................................................................10-293 Work Equipment Control System ..................................................................................................10-295 Work Equipment Lock System ......................................................................................................10-296 Bucket Positioner System .............................................................................................................10-298 Fork Positioner System .................................................................................................................10-302 Remote Positioner System............................................................................................................10-306 ECSS ............................................................................................................................................10-309 Component Parts of Work Equipment System ..............................................................................10-311 Steering System...................................................................................................................................10-326 Layout Drawing of Steering System ..............................................................................................10-326 Steering Column ...........................................................................................................................10-327 Component Parts of Steering System ...........................................................................................10-328 Brake System.......................................................................................................................................10-342 Layout Drawing of Brake System ..................................................................................................10-342 Parking Brake Control System ......................................................................................................10-344 Component Parts of Brake System ...............................................................................................10-348 Auto-Greasing System .........................................................................................................................10-366 Layout Drawing of Auto-Greasing System.....................................................................................10-366 Specifications of Auto-Greasing System .......................................................................................10-368 Function of Auto-Greasing System................................................................................................10-370 Auto-Greasing System ..................................................................................................................10-371 Undercarriage and Frame ....................................................................................................................10-372 Frame, Axle Mount and Center Hinge Pin .....................................................................................10-372 Tires..............................................................................................................................................10-377 Work Equipment ..................................................................................................................................10-379 Structure of Work Equipment ........................................................................................................10-379 Structure of Bucket........................................................................................................................10-380 CAB Related Parts ...............................................................................................................................10-381 ROPS CAB ...................................................................................................................................10-381 CAB Mount ...................................................................................................................................10-383 WA270-8

00-3


Index

00 Index and Foreword

20 Standard Value Table ................................................................................................................................ 20-1 Table of Contents .................................................................................................................................... 20-2 Abbreviation List ..................................................................................................................................... 20-3 Standard Value Table for Engine ............................................................................................................. 20-9 Standard Value Table for Engine: WA270-8 ..................................................................................... 20-9 Standard Value Table for Machine......................................................................................................... 20-14 Standard Value Table for Machine: WA270-8 ................................................................................. 20-14 Machine Posture and Procedures to Measure Performance .......................................................... 20-27 30 Testing and Adjusting ................................................................................................................................ 30-1 Table of Contents .................................................................................................................................... 30-2 Precautions Before Work ........................................................................................................................ 30-6 Abbreviation List ..................................................................................................................................... 30-7 Related Information on Testing and Adjusting ....................................................................................... 30-13 Differences In Machine Monitor Symbols ....................................................................................... 30-13 Tools for Testing and Adjusting....................................................................................................... 30-14 Sketch of Tools for Testing and Adjusting ....................................................................................... 30-23 Engine and Cooling System .................................................................................................................. 30-24 Examine Engine Speed.................................................................................................................. 30-24 Examine Boost Pressure................................................................................................................ 30-27 Examine Exhaust Gas Temperature............................................................................................... 30-30 Examine Exhaust Gas Color .......................................................................................................... 30-32 Examine Mass Air Flow and Temperature Sensor.......................................................................... 30-36 Examine and Adjust Valve Clearance............................................................................................. 30-38 Examine Compression Pressure .................................................................................................... 30-40 Examine Blowby Pressure ............................................................................................................. 30-45 Examine Engine Oil Pressure ........................................................................................................ 30-48 Examine EGR Valve and VGT Oil Pressure ................................................................................... 30-50 Examine Fuel Pressure.................................................................................................................. 30-52 Examine Fuel Discharge, Return and Leakage .............................................................................. 30-58 Bleed Air from Fuel System............................................................................................................ 30-65 Examine Fuel Circuit for Leakage .................................................................................................. 30-67 Handle Cylinder Cut-out Mode Operation....................................................................................... 30-69 Handle No-Injection Cranking Operation ........................................................................................ 30-70 Examine KDPF, SCR and Muffler Stack for Looseness and Damage............................................. 30-71 Examine Installed Condition of Cylinder Heads and Manifolds....................................................... 30-72 Examine Engine Piping for Damage and Looseness...................................................................... 30-73 Examine and Adjust Air Conditioner Compressor Belt Tension ...................................................... 30-74 Examine Alternator Belt ................................................................................................................. 30-76 Examine Automatic Tensioner........................................................................................................ 30-78 Write Correction for Ash in Soot Accumulation to Engine Controller............................................... 30-81 Examine SCR Related Functions ................................................................................................... 30-82 Clean DEF Tank............................................................................................................................30-114 Clean DEF Pump ..........................................................................................................................30-118 Power Train..........................................................................................................................................30-124 Examine and Adjust HST Oil Pressure..........................................................................................30-124 Examine the Control Pressure of Transfer Clutch..........................................................................30-128 Examine Drive Shaft for Looseness, Backlash, and Damage........................................................30-130 Steering System...................................................................................................................................30-131 Examine Steering Wheel...............................................................................................................30-131 Examine and Adjust Steering Circuit Oil Pressure.........................................................................30-133 Bleed Air from Steering Cylinder Circuit ........................................................................................30-136 Brake System.......................................................................................................................................30-137 Release Remained Pressure in Brake Accumulator Circuit ...........................................................30-137 Examine Wheel Brake Oil Pressure ..............................................................................................30-138 Examine and Adjust Brake Accumulator Charge Pressure............................................................30-140 Bleed Air from Brake Circuit ..........................................................................................................30-142 Examine Brake Performance ........................................................................................................30-144 Examine Brake Pedal....................................................................................................................30-145 00-4

WA270-8


This is the sample of the manual Click on the download link for complete manual

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00 Index and Foreword

Index

Examine Pressure Decrease of Wheel Brake................................................................................30-146 Examine Wear of Wheel Brake Disc .............................................................................................30-149 Examine Parking Brake Oil Pressure ............................................................................................30-151 Examine Parking Brake Performance ...........................................................................................30-153 Release Parking Brake Manually ..................................................................................................30-154 Examine Wear Volume of Parking Brake Disc...............................................................................30-155 Hydraulic System .................................................................................................................................30-156 Release Remained Pressure from Work Equipment Circuit ..........................................................30-156 Examine and Adjust Work Equipment Oil Pressure.......................................................................30-158 Examine and Adjust Work Equipment PPC Oil Pressure...............................................................30-164 Bleed Air from Work Equipment Circuit .........................................................................................30-168 Examine Cooling Fan Speed.........................................................................................................30-170 Examine Cooling Fan Circuit Oil Pressure ....................................................................................30-171 Bleed Air from Cooling Fan Circuit ................................................................................................30-174 Examine ECSS Accumulator Nitrogen Gas Pressure and Charge Accumulator with Nitrogen Gas.......... ..................................................................................................................................................30-176 Work Equipment ..................................................................................................................................30-182 Examine and Adjust Bucket Positioner..........................................................................................30-182 Examine and Adjust Boom Potentiometer Lever ...........................................................................30-184 CAB Related Parts ...............................................................................................................................30-185 Examine Directional Lever ............................................................................................................30-185 Examine Multifunction Mono-Lever ...............................................................................................30-186 Examine Accelerator Pedal ...........................................................................................................30-188 Adjust Play of Operator Seat.........................................................................................................30-190 Electrical System .................................................................................................................................30-191 Set and Adjust Each Equipment....................................................................................................30-191 Set and Operate Machine Monitor.................................................................................................30-195 How to Start Up KOMTRAX Terminal (Machine with KOMTRAX Terminal) ...................................30-310 How to Stop Use of KOMTRAX Terminal (Machine with KOMTRAX Terminal)..............................30-314 How to Start Up KOMTRAX System (Machine with Gateway Function Controller)........................30-316 How to Stop Use of KOMTRAX System (Machine with Gateway Function Controller) ..................30-322 Adjust Rearview Camera Angle ....................................................................................................30-324 Set Region of Bluetooth® Compatible Radio .................................................................................30-326 Handle Voltage Circuit of Engine Controller ..................................................................................30-328 Handle Battery Disconnect Switch (Machine with KOMTRAX Terminal)........................................30-329 Handle Battery Disconnect Switch (Machine with Gateway Function Controller)...........................30-330 Examine Diodes............................................................................................................................30-331 Auto-Greasing Device ..........................................................................................................................30-332 Bleed the Air in Auto-Greasing System .........................................................................................30-332 Change Lubrication Time and Lubrication Interval.........................................................................30-335 Pm Clinic..............................................................................................................................................30-338 Pm Clinic Service ..........................................................................................................................30-338 40 Troubleshooting ........................................................................................................................................ 40-1 Table of Contents .................................................................................................................................... 40-2 Precautions Before Work ...................................................................................................................... 40-15 Abbreviation List ................................................................................................................................... 40-16 Related Information to Troubleshooting................................................................................................. 40-22 General Troubleshooting Points ..................................................................................................... 40-22 Troubleshooting Points for Urea SCR System................................................................................ 40-23 Sequence of Events in Troubleshooting ......................................................................................... 40-37 Checks Before Troubleshooting ..................................................................................................... 40-39 Inspection Procedure Before Troubleshooting................................................................................ 40-41 Test in Accordance with Testing Procedure .................................................................................... 40-43 Preparation for Troubleshooting of Electrical System ..................................................................... 40-65 Procedure for Troubleshooting ....................................................................................................... 40-74 Symptom and Troubleshooting Numbers ....................................................................................... 40-76 Information Shown in Troubleshooting Table.................................................................................. 40-80 How to Diagnose Open Circuit of Hydraulic Pressure Sensor System Wiring Harness .................. 40-82 WA270-8

00-5


Index

00 Index and Foreword

Connector List and Layout (Machine with KOMTRAX Terminal)..................................................... 40-85 Connector List and Layout (Machine with Gateway Function Controller) (Applicable Machine: 83001 to 86599) .......................................................................................................................................40-105 Connector List and Layout (Machine with Gateway Function Controller) (Applicable Machine: 86600 and Up) .....................................................................................................................................40-126 Connector Contact Connection Table............................................................................................40-147 T-Branch Box and T-Branch Adapter Table ...................................................................................40-187 Fuse Location Table (Machine with KOMTRAX Terminal) .............................................................40-193 Fuse Location Table (Machine with Gateway Function Controller) ................................................40-196 Precautions When You Clean and Replace KDPF (KCSF and KDOC)..........................................40-199 Prepare Troubleshoot Machine Monitor ........................................................................................40-203 Procedure to Make Harness Checker on Machine Monitor LCD Unit ............................................40-205 Prepare Short Circuit Electrical Connector (For Failure Codes [CA1883] and [CA3135]) ..............40-211 Failure Code Table ........................................................................................................................40-213 Troubleshooting by Failure Code (Display of Code) .............................................................................40-234 Failure Code [2F00MA] .................................................................................................................40-234 Failure Code [2F00MB] .................................................................................................................40-237 Failure Code [2G42ZG].................................................................................................................40-239 Failure Code [2G43ZG].................................................................................................................40-241 Failure Code [6091NX]..................................................................................................................40-243 Failure Code [7RHYKA] ................................................................................................................40-245 Failure Code [7RHYKB] ................................................................................................................40-247 Failure Code [7RHYKY] ................................................................................................................40-249 Failure Code [879AKA] .................................................................................................................40-251 Failure Code [879AKB] .................................................................................................................40-253 Failure Code [879BKA] .................................................................................................................40-255 Failure Code [879BKB] .................................................................................................................40-257 Failure Code [879CKA] .................................................................................................................40-259 Failure Code [879CKB] .................................................................................................................40-261 Failure Code [879DKZ] .................................................................................................................40-263 Failure Code [879EMC].................................................................................................................40-265 Failure Code [879FMC].................................................................................................................40-266 Failure Code [989FN1]..................................................................................................................40-267 Failure Code [989L00]...................................................................................................................40-268 Failure Code [989M00]..................................................................................................................40-269 Failure Code [989N00] ..................................................................................................................40-270 Failure Code [A1U0N3] .................................................................................................................40-271 Failure Code [A1U0N4] .................................................................................................................40-273 Failure Code [AB00KE] .................................................................................................................40-275 Failure Code [AB00KY] .................................................................................................................40-277 Failure Code [AQ10N3].................................................................................................................40-279 Failure Code [AS00N3] .................................................................................................................40-281 Failure Code [AS00R2] .................................................................................................................40-283 Failure Code [AS00R3] .................................................................................................................40-284 Failure Code [AS00R4] .................................................................................................................40-285 Failure Code [AS00R5] .................................................................................................................40-286 Failure Code [AS00R6] .................................................................................................................40-287 Failure Code [AS00ZK] .................................................................................................................40-288 Failure Code [AS10KM] ................................................................................................................40-289 Failure Code [AS10NR].................................................................................................................40-290 Failure Code [AS10NT] .................................................................................................................40-291 Failure Code [B@BAZG]...............................................................................................................40-292 Failure Code [B@BCNS]...............................................................................................................40-293 Failure Code [B@BCZK] ...............................................................................................................40-294 Failure Code [B@C6NS] ...............................................................................................................40-296 Failure Code [B@CRNS] ..............................................................................................................40-298 Failure Code [CA115]....................................................................................................................40-299 Failure Code [CA122]....................................................................................................................40-300 00-6

WA270-8


00 Index and Foreword

Index

Failure Code [CA123]....................................................................................................................40-302 Failure Code [CA131]....................................................................................................................40-304 Failure Code [CA132]....................................................................................................................40-306 Failure Code [CA144]....................................................................................................................40-309 Failure Code [CA145]....................................................................................................................40-311 Failure Code [CA153]....................................................................................................................40-313 Failure Code [CA154]....................................................................................................................40-316 Failure Code [CA187]....................................................................................................................40-318 Failure Code [CA221]....................................................................................................................40-320 Failure Code [CA222]....................................................................................................................40-322 Failure Code [CA227]....................................................................................................................40-324 Failure Code [CA234]....................................................................................................................40-325 Failure Code [CA238]....................................................................................................................40-326 Failure Code [CA239]....................................................................................................................40-328 Failure Code [CA249]....................................................................................................................40-330 Failure Code [CA256]....................................................................................................................40-332 Failure Code [CA271]....................................................................................................................40-334 Failure Code [CA272]....................................................................................................................40-336 Failure Code [CA322]....................................................................................................................40-338 Failure Code [CA323]....................................................................................................................40-340 Failure Code [CA324]....................................................................................................................40-342 Failure Code [CA325]....................................................................................................................40-344 Failure Code [CA331]....................................................................................................................40-346 Failure Code [CA332]....................................................................................................................40-348 Failure Code [CA343]....................................................................................................................40-350 Failure Code [CA351]....................................................................................................................40-351 Failure Code [CA352]....................................................................................................................40-352 Failure Code [CA356]....................................................................................................................40-355 Failure Code [CA357]....................................................................................................................40-357 Failure Code [CA386]....................................................................................................................40-360 Failure Code [CA428]....................................................................................................................40-361 Failure Code [CA429]....................................................................................................................40-363 Failure Code [CA431]....................................................................................................................40-365 Failure Code [CA432]....................................................................................................................40-368 Failure Code [CA435]....................................................................................................................40-372 Failure Code [CA441]....................................................................................................................40-374 Failure Code [CA442]....................................................................................................................40-376 Failure Code [CA449]....................................................................................................................40-377 Failure Code [CA451]....................................................................................................................40-378 Failure Code [CA452]....................................................................................................................40-380 Failure Code [CA488]....................................................................................................................40-382 Failure Code [CA515]....................................................................................................................40-383 Failure Code [CA516]....................................................................................................................40-385 Failure Code [CA553]....................................................................................................................40-387 Failure Code [CA555]....................................................................................................................40-388 Failure Code [CA556]....................................................................................................................40-389 Failure Code [CA559]....................................................................................................................40-390 Failure Code [CA595]....................................................................................................................40-393 Failure Code [CA687]....................................................................................................................40-394 Failure Code [CA689]....................................................................................................................40-396 Failure Code [CA691]....................................................................................................................40-399 Failure Code [CA692]....................................................................................................................40-401 Failure Code [CA697]....................................................................................................................40-403 Failure Code [CA698]....................................................................................................................40-404 Failure Code [CA731]....................................................................................................................40-405 Failure Code [CA778]....................................................................................................................40-407 Failure Code [CA1117] ..................................................................................................................40-412 Failure Code [CA1664]..................................................................................................................40-413 WA270-8

00-7


Index

00 Index and Foreword

Failure Code [CA1669]..................................................................................................................40-415 Failure Code [CA1673]..................................................................................................................40-416 Failure Code [CA1677]..................................................................................................................40-417 Failure Code [CA1678]..................................................................................................................40-418 Failure Code [CA1682]..................................................................................................................40-419 Failure Code [CA1683]..................................................................................................................40-424 Failure Code [CA1684]..................................................................................................................40-426 Failure Code [CA1686]..................................................................................................................40-428 Failure Code [CA1691]..................................................................................................................40-429 Failure Code [CA1694]..................................................................................................................40-432 Failure Code [CA1695]..................................................................................................................40-435 Failure Code [CA1696]..................................................................................................................40-436 Failure Code [CA1712]..................................................................................................................40-438 Failure Code [CA1713]..................................................................................................................40-441 Failure Code [CA1714]..................................................................................................................40-443 Failure Code [CA1715]..................................................................................................................40-444 Failure Code [CA1776]..................................................................................................................40-445 Failure Code [CA1777]..................................................................................................................40-448 Failure Code [CA1843]..................................................................................................................40-451 Failure Code [CA1844]..................................................................................................................40-453 Failure Code [CA1879]..................................................................................................................40-456 Failure Code [CA1881]..................................................................................................................40-459 Failure Code [CA1883]..................................................................................................................40-461 Failure Code [CA1885]..................................................................................................................40-465 Failure Code [CA1887]..................................................................................................................40-467 Failure Code [CA1921]..................................................................................................................40-469 Failure Code [CA1922]..................................................................................................................40-472 Failure Code [CA1942]..................................................................................................................40-477 Failure Code [CA1993]..................................................................................................................40-478 Failure Code [CA2185]..................................................................................................................40-481 Failure Code [CA2186]..................................................................................................................40-483 Failure Code [CA2249]..................................................................................................................40-485 Failure Code [CA2271]..................................................................................................................40-486 Failure Code [CA2272]..................................................................................................................40-489 Failure Code [CA2288]..................................................................................................................40-492 Failure Code [CA2311] ..................................................................................................................40-493 Failure Code [CA2349]..................................................................................................................40-494 Failure Code [CA2353]..................................................................................................................40-497 Failure Code [CA2357]..................................................................................................................40-499 Failure Code [CA2381]..................................................................................................................40-500 Failure Code [CA2382]..................................................................................................................40-503 Failure Code [CA2383]..................................................................................................................40-506 Failure Code [CA2386]..................................................................................................................40-509 Failure Code [CA2387]..................................................................................................................40-511 Failure Code [CA2555]..................................................................................................................40-516 Failure Code [CA2556]..................................................................................................................40-519 Failure Code [CA2637]..................................................................................................................40-521 Failure Code [CA2639]..................................................................................................................40-523 Failure Code [CA2771]..................................................................................................................40-526 Failure Code [CA2777]..................................................................................................................40-532 Failure Code [CA2976]..................................................................................................................40-535 Failure Code [CA3133]..................................................................................................................40-537 Failure Code [CA3134]..................................................................................................................40-540 Failure Code [CA3135]..................................................................................................................40-542 Failure Code [CA3142]..................................................................................................................40-546 Failure Code [CA3143]..................................................................................................................40-547 Failure Code [CA3144]..................................................................................................................40-548 Failure Code [CA3146]..................................................................................................................40-550 00-8

WA270-8


00 Index and Foreword

Index

Failure Code [CA3147]..................................................................................................................40-551 Failure Code [CA3148]..................................................................................................................40-552 Failure Code [CA3151]..................................................................................................................40-554 Failure Code [CA3165]..................................................................................................................40-560 Failure Code [CA3229]..................................................................................................................40-562 Failure Code [CA3231]..................................................................................................................40-564 Failure Code [CA3232]..................................................................................................................40-566 Failure Code [CA3235]..................................................................................................................40-570 Failure Code [CA3239]..................................................................................................................40-572 Failure Code [CA3241]..................................................................................................................40-575 Failure Code [CA3242]..................................................................................................................40-578 Failure Code [CA3251]..................................................................................................................40-581 Failure Code [CA3253]..................................................................................................................40-583 Failure Code [CA3254]..................................................................................................................40-586 Failure Code [CA3255]..................................................................................................................40-589 Failure Code [CA3256]..................................................................................................................40-593 Failure Code [CA3311] ..................................................................................................................40-595 Failure Code [CA3312]..................................................................................................................40-597 Failure Code [CA3313]..................................................................................................................40-600 Failure Code [CA3314]..................................................................................................................40-601 Failure Code [CA3315]..................................................................................................................40-602 Failure Code [CA3316]..................................................................................................................40-605 Failure Code [CA3317]..................................................................................................................40-606 Failure Code [CA3318]..................................................................................................................40-607 Failure Code [CA3319]..................................................................................................................40-610 Failure Code [CA3321]..................................................................................................................40-611 Failure Code [CA3322]..................................................................................................................40-613 Failure Code [CA3419]..................................................................................................................40-616 Failure Code [CA3421]..................................................................................................................40-618 Failure Code [CA3497]..................................................................................................................40-620 Failure Code [CA3498]..................................................................................................................40-621 Failure Code [CA3543]..................................................................................................................40-622 Failure Code [CA3545]..................................................................................................................40-629 Failure Code [CA3547]..................................................................................................................40-631 Failure Code [CA3558]..................................................................................................................40-632 Failure Code [CA3559]..................................................................................................................40-634 Failure Code [CA3562]..................................................................................................................40-636 Failure Code [CA3563]..................................................................................................................40-638 Failure Code [CA3567]..................................................................................................................40-641 Failure Code [CA3568]..................................................................................................................40-644 Failure Code [CA3571]..................................................................................................................40-650 Failure Code [CA3572]..................................................................................................................40-652 Failure Code [CA3574]..................................................................................................................40-654 Failure Code [CA3575]..................................................................................................................40-657 Failure Code [CA3577]..................................................................................................................40-659 Failure Code [CA3578]..................................................................................................................40-661 Failure Code [CA3582]..................................................................................................................40-663 Failure Code [CA3583]..................................................................................................................40-671 Failure Code [CA3596]..................................................................................................................40-673 Failure Code [CA3649]..................................................................................................................40-676 Failure Code [CA3681]..................................................................................................................40-678 Failure Code [CA3682]..................................................................................................................40-683 Failure Code [CA3713]..................................................................................................................40-689 Failure Code [CA3717]..................................................................................................................40-692 Failure Code [CA3718]..................................................................................................................40-693 Failure Code [CA3725]..................................................................................................................40-694 Failure Code [CA3741]..................................................................................................................40-697 Failure Code [CA3748]..................................................................................................................40-698 WA270-8

00-9


Index

00 Index and Foreword

Failure Code [CA3751]..................................................................................................................40-701 Failure Code [CA3755]..................................................................................................................40-703 Failure Code [CA3866]..................................................................................................................40-705 Failure Code [CA3867]..................................................................................................................40-709 Failure Code [CA3868]..................................................................................................................40-712 Failure Code [CA3899]..................................................................................................................40-716 Failure Code [CA3911] ..................................................................................................................40-718 Failure Code [CA3912]..................................................................................................................40-722 Failure Code [CA3932]..................................................................................................................40-724 Failure Code [CA3933]..................................................................................................................40-726 Failure Code [CA3934]..................................................................................................................40-728 Failure Code [CA3935]..................................................................................................................40-731 Failure Code [CA3936]..................................................................................................................40-733 Failure Code [CA4151]..................................................................................................................40-735 Failure Code [CA4152]..................................................................................................................40-739 Failure Code [CA4155]..................................................................................................................40-743 Failure Code [CA4156]..................................................................................................................40-745 Failure Code [CA4157]..................................................................................................................40-748 Failure Code [CA4158]..................................................................................................................40-750 Failure Code [CA4159]..................................................................................................................40-751 Failure Code [CA4161]..................................................................................................................40-752 Failure Code [CA4162]..................................................................................................................40-755 Failure Code [CA4163]..................................................................................................................40-758 Failure Code [CA4164]..................................................................................................................40-760 Failure Code [CA4165]..................................................................................................................40-762 Failure Code [CA4166]..................................................................................................................40-764 Failure Code [CA4168]..................................................................................................................40-766 Failure Code [CA4169]..................................................................................................................40-769 Failure Code [CA4171]..................................................................................................................40-771 Failure Code [CA4249]..................................................................................................................40-774 Failure Code [CA4251]..................................................................................................................40-776 Failure Code [CA4259]..................................................................................................................40-778 Failure Code [CA4261]..................................................................................................................40-781 Failure Code [CA4277]..................................................................................................................40-784 Failure Code [CA4281]..................................................................................................................40-788 Failure Code [CA4459]..................................................................................................................40-791 Failure Code [CA4461]..................................................................................................................40-793 Failure Code [CA4658]..................................................................................................................40-796 Failure Code [CA4731]..................................................................................................................40-800 Failure Code [CA4732]..................................................................................................................40-801 Failure Code [CA4739]..................................................................................................................40-802 Failure Code [CA4768]..................................................................................................................40-803 Failure Code [CA4769]..................................................................................................................40-805 Failure Code [CA4842]..................................................................................................................40-807 Failure Code [CA4952] (Machine with KOMTRAX Terminal) .........................................................40-811 Failure Code [CA4952] (Machine with Gateway Function Controller) ............................................40-813 Failure Code [CA5115] ..................................................................................................................40-815 Failure Code [CA5179]..................................................................................................................40-818 Failure Code [CA5181]..................................................................................................................40-820 Failure Code [CA5383]..................................................................................................................40-822 Failure Code [D103KA] .................................................................................................................40-824 Failure Code [D103KB] .................................................................................................................40-826 Failure Code [D103KY] .................................................................................................................40-828 Failure Code [D103MC] ................................................................................................................40-830 Failure Code [D104KA] .................................................................................................................40-832 Failure Code [D104KB] .................................................................................................................40-834 Failure Code [D104KY] .................................................................................................................40-836 Failure Code [D104MC] ................................................................................................................40-838 00-10

WA270-8


00 Index and Foreword

Index

Failure Code [D110L4] ..................................................................................................................40-840 Failure Code [D160KA] .................................................................................................................40-842 Failure Code [D160KY] .................................................................................................................40-844 Failure Code [D191KA] .................................................................................................................40-845 Failure Code [D191KB] .................................................................................................................40-847 Failure Code [D191KY] .................................................................................................................40-849 Failure Code [D192KA] .................................................................................................................40-850 Failure Code [D192KB] .................................................................................................................40-851 Failure Code [D192KY] .................................................................................................................40-852 Failure Code [D19JKZ]..................................................................................................................40-853 Failure Code [D1B0KA].................................................................................................................40-855 Failure Code [D1B0KB].................................................................................................................40-857 Failure Code [D1B0KY].................................................................................................................40-859 Failure Code [D1B0MC] ................................................................................................................40-861 Failure Code [D1E6KA].................................................................................................................40-863 Failure Code [D1E6KB].................................................................................................................40-865 Failure Code [D1E6KY].................................................................................................................40-867 Failure Code [D5ZHKA] ................................................................................................................40-869 Failure Code [D5ZHKB] ................................................................................................................40-871 Failure Code [D5ZHL6] .................................................................................................................40-873 Failure Code [D811MC] (Machine with KOMTRAX Terminal) ........................................................40-874 Failure Code [D811MC] (Machine with Gateway Function Controller) ...........................................40-875 Failure Code [D862KA] (Machine with KOMTRAX Terminal).........................................................40-876 Failure Code [D862KA] (Machine with Gateway Function Controller)............................................40-877 Failure Code [D8ALKA] (Machine with KOMTRAX Terminal) ........................................................40-878 Failure Code [D8ALKA] (Machine with Gateway Function Controller) ...........................................40-880 Failure Code [D8ALKB] (Machine with KOMTRAX Terminal) ........................................................40-882 Failure Code [D8ALKB] (Machine with Gateway Function Controller) ...........................................40-884 Failure Code [D8AQK4] (Machine with KOMTRAX Terminal)........................................................40-886 Failure Code [D8AQK4] (Machine with Gateway Function Controller)...........................................40-890 Failure Code [D8AQKR] (Machine with KOMTRAX Terminal) .......................................................40-894 Failure Code [D8AQKR] (Machine with Gateway Function Controller) ..........................................40-898 Failure Code [D8G1KT].................................................................................................................40-902 Failure Code [D8G6KT].................................................................................................................40-903 Failure Code [DAF0KT].................................................................................................................40-904 Failure Code [DAF0MB] ................................................................................................................40-905 Failure Code [DAF0MC] ................................................................................................................40-906 Failure Code [DAF3KK].................................................................................................................40-907 Failure Code [DAF8KB].................................................................................................................40-909 Failure Code [DAFDKB] ................................................................................................................40-910 Failure Code [DAFGMC] (Machine with KOMTRAX Terminal) ......................................................40-912 Failure Code [DAFGMC] (Machine with Gateway Function Controller) .........................................40-913 Failure Code [DAFLKA] (Machine with KOMTRAX Terminal) ........................................................40-914 Failure Code [DAFLKA] (Machine with Gateway Function Controller) ...........................................40-916 Failure Code [DAFLKB] (Machine with KOMTRAX Terminal) ........................................................40-918 Failure Code [DAFLKB] (Machine with Gateway Function Controller) ...........................................40-920 Failure Code [DAFQKR] (Machine with KOMTRAX Terminal) .......................................................40-922 Failure Code [DAFQKR] (Machine with Gateway Function Controller) ..........................................40-927 Failure Code [DAJ0KK] .................................................................................................................40-932 Failure Code [DAJ0KT] .................................................................................................................40-935 Failure Code [DAJ0MC] ................................................................................................................40-936 Failure Code [DAJ1KA] .................................................................................................................40-937 Failure Code [DAJ2KK] .................................................................................................................40-939 Failure Code [DAJ2KT] .................................................................................................................40-942 Failure Code [DAJ4KB] .................................................................................................................40-945 Failure Code [DAJ4KZ] .................................................................................................................40-947 Failure Code [DAJ5KX] (Applicable Machine: 83001 to 86599).....................................................40-949 Failure Code [DAJ5KX] (Applicable Machine: 86600 and Up) .......................................................40-951 WA270-8

00-11


Index

00 Index and Foreword

Failure Code [DAJ6KX] (Applicable Machine: 83001 to 86599).....................................................40-953 Failure Code [DAJ6KX] (Applicable Machine: 86600 and Up) .......................................................40-955 Failure Code [DAJ9KQ].................................................................................................................40-957 Failure Code [DAJLKA] (Machine with KOMTRAX Terminal) ........................................................40-958 Failure Code [DAJLKA] (Machine with Gateway Function Controller) ...........................................40-960 Failure Code [DAJLKB] (Machine with KOMTRAX Terminal) ........................................................40-962 Failure Code [DAJLKB] (Machine with Gateway Function Controller) ...........................................40-964 Failure Code [DAJQKR] (Machine with KOMTRAX Terminal) .......................................................40-966 Failure Code [DAJQKR] (Machine with Gateway Function Controller) ..........................................40-971 Failure Code [DAJRKR] ................................................................................................................40-976 Failure Code [DAJRMA] ................................................................................................................40-981 Failure Code [DAZ9KQ] ................................................................................................................40-982 Failure Code [DAZQKR] (Machine with KOMTRAX Terminal) .......................................................40-983 Failure Code [DAZQKR] (Machine with Gateway Function Controller) ..........................................40-987 Failure Code [DB2QKR] (Machine with KOMTRAX Terminal) .......................................................40-991 Failure Code [DB2QKR] (Machine with Gateway Function Controller) ..........................................40-997 Failure Code [DB2RKR] ..............................................................................................................40-1003 Failure Code [DD1ALD] ..............................................................................................................40-1008 Failure Code [DDAAL6]...............................................................................................................40-1010 Failure Code [DDB2L4] ...............................................................................................................40-1012 Failure Code [DDB6L4] ...............................................................................................................40-1014 Failure Code [DDD7KA] ..............................................................................................................40-1016 Failure Code [DDD7KY] ..............................................................................................................40-1018 Failure Code [DDK3KA] ..............................................................................................................40-1020 Failure Code [DDK3KB] ..............................................................................................................40-1023 Failure Code [DDK6KA] ..............................................................................................................40-1026 Failure Code [DDK6KB] ..............................................................................................................40-1029 Failure Code [DDNRLD] (Applicable Machine: 83001 to 86599) .................................................40-1032 Failure Code [DDNRLD] (Applicable Machine: 86600 and Up)....................................................40-1034 Failure Code [DF10KA] ...............................................................................................................40-1036 Failure Code [DF10KB] ...............................................................................................................40-1039 Failure Code [DGH1KX] ..............................................................................................................40-1042 Failure Code [DGR2KB] ..............................................................................................................40-1044 Failure Code [DGR2KZ] ..............................................................................................................40-1046 Failure Code [DHHBKA]..............................................................................................................40-1048 Failure Code [DHHBKY]..............................................................................................................40-1050 Failure Code [DHHCKA] .............................................................................................................40-1052 Failure Code [DHHCKY] .............................................................................................................40-1054 Failure Code [DHPCKA]..............................................................................................................40-1056 Failure Code [DHPCKY]..............................................................................................................40-1058 Failure Code [DHPEKA] ..............................................................................................................40-1060 Failure Code [DHPEKY] ..............................................................................................................40-1062 Failure Code [DHS8KA] ..............................................................................................................40-1064 Failure Code [DHS8KY] ..............................................................................................................40-1066 Failure Code [DHS9KA] ..............................................................................................................40-1068 Failure Code [DHS9KY] ..............................................................................................................40-1070 Failure Code [DHSDKA]..............................................................................................................40-1072 Failure Code [DHSDKY]..............................................................................................................40-1074 Failure Code [DHSNKA]..............................................................................................................40-1076 Failure Code [DHSNKY]..............................................................................................................40-1078 Failure Code [DHT8ZG] ..............................................................................................................40-1080 Failure Code [DHTCL6]...............................................................................................................40-1081 Failure Code [DJF1KA] ...............................................................................................................40-1083 Failure Code [DK55KA]...............................................................................................................40-1084 Failure Code [DK55KY]...............................................................................................................40-1086 Failure Code [DK55L5]................................................................................................................40-1088 Failure Code [DK5DKA] (Applicable Machine: 83001 to 86599) ..................................................40-1089 Failure Code [DK5DKA] (Applicable Machine: 86600 and Up) ....................................................40-1092 00-12

WA270-8


00 Index and Foreword

Index

Failure Code [DK5DKY] (Applicable Machine: 83001 to 86599) ..................................................40-1095 Failure Code [DK5DKY] (Applicable Machine: 86600 and Up) ....................................................40-1098 Failure Code [DK5DL8] (Applicable Machine: 83001 to 86599)...................................................40-1101 Failure Code [DK5DL8] (Applicable Machine: 86600 and Up) .....................................................40-1105 Failure Code [DK5EKA] (Applicable Machine: 83001 to 86599) ..................................................40-1109 Failure Code [DK5EKA] (Applicable Machine: 86600 and Up) .................................................... 40-1112 Failure Code [DK5EKY] (Applicable Machine: 83001 to 86599) .................................................. 40-1115 Failure Code [DK5EKY] (Applicable Machine: 86600 and Up) .................................................... 40-1118 Failure Code [DK70KA]...............................................................................................................40-1121 Failure Code [DK70KY]...............................................................................................................40-1123 Failure Code [DKA0KA] ..............................................................................................................40-1125 Failure Code [DKA0KY] ..............................................................................................................40-1128 Failure Code [DKA0L0] ...............................................................................................................40-1130 Failure Code [DLM3KA] ..............................................................................................................40-1132 Failure Code [DLM3LC] ..............................................................................................................40-1134 Failure Code [DLT3KX] (Applicable Machine: 83001 to 86599) ...................................................40-1136 Failure Code [DLT3KX] (Applicable Machine: 86600 and Up) .....................................................40-1138 Failure Code [DLT4KX] (Applicable Machine: 83001 to 86599) ...................................................40-1140 Failure Code [DLT4KX] (Applicable Machine: 86600 and Up) .....................................................40-1142 Failure Code [DLT4L0] ................................................................................................................40-1144 Failure Code [DLT4LC] (Applicable Machine: 83001 to 86599) ...................................................40-1145 Failure Code [DLT4LC] (Applicable Machine: 86600 and Up) .....................................................40-1147 Failure Code [DPQ1KR] ..............................................................................................................40-1149 Failure Code [DPQ2KR] ..............................................................................................................40-1152 Failure Code [DPQ3KR] ..............................................................................................................40-1155 Failure Code [DSJ0KR] (Machine with KOMTRAX Terminal) ......................................................40-1159 Failure Code [DSJ0KR] (Machine with Gateway Function Controller) .........................................40-1164 Failure Code [DT22KB] (Applicable Machine: 83001 to 86599)...................................................40-1169 Failure Code [DT22KB] (Applicable Machine: 86600 and Up) .....................................................40-1171 Failure Code [DV00KB]...............................................................................................................40-1173 Failure Code [DW26KA] ..............................................................................................................40-1174 Failure Code [DW26KB] ..............................................................................................................40-1176 Failure Code [DW26KY] ..............................................................................................................40-1178 Failure Code [DW4BKA] (Applicable Machine: 83001 to 86599) .................................................40-1180 Failure Code [DW4BKA] (Applicable Machine: 86600 and Up) ...................................................40-1182 Failure Code [DW4BKB] (Applicable Machine: 83001 to 86599) .................................................40-1184 Failure Code [DW4BKB] (Applicable Machine: 86600 and Up) ...................................................40-1186 Failure Code [DW4BKY] (Applicable Machine: 83001 to 86599) .................................................40-1188 Failure Code [DW4BKY] (Applicable Machine: 86600 and Up) ...................................................40-1189 Failure Code [DW4RKA] .............................................................................................................40-1191 Failure Code [DW4RKB] .............................................................................................................40-1193 Failure Code [DW4RKY] .............................................................................................................40-1195 Failure Code [DWM1KA] (Applicable Machine: 83001 to 86599) ................................................40-1197 Failure Code [DWM1KA] (Applicable Machine: 86600 and Up)...................................................40-1198 Failure Code [DWM1KB] (Applicable Machine: 83001 to 86599) ................................................40-1200 Failure Code [DWM1KB] (Applicable Machine: 86600 and Up)...................................................40-1202 Failure Code [DWM1KY] (Applicable Machine: 83001 to 86599) ................................................40-1204 Failure Code [DWM1KY] (Applicable Machine: 86600 and Up)...................................................40-1205 Failure Code [DWN6KA] .............................................................................................................40-1207 Failure Code [DWN6KB] .............................................................................................................40-1209 Failure Code [DWN6KY] .............................................................................................................40-1211 Failure Code [DWN8KA] .............................................................................................................40-1212 Failure Code [DWN8KB] .............................................................................................................40-1213 Failure Code [DWN8KY] .............................................................................................................40-1214 Failure Code [DX19KA]...............................................................................................................40-1215 Failure Code [DX19KB]...............................................................................................................40-1217 Failure Code [DX19KY]...............................................................................................................40-1219 Failure Code [DX20KA]...............................................................................................................40-1221 WA270-8

00-13


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