Service Manual - New Holland TS90 TS100 TS110 Tractor 86572172

TS90,TS100,TS110REPAIRMANUAL CONTENTS

SECTION1--GENERALINFORMATION

SECTION2--ENGINE

SECTION3--ELECTRICALSYSTEM

SECTION4--HYDRAULICSYSTEMS

SECTION5--BRAKINGANDSTEERINGSYSTEMS

SECTION6--POWERTRAIN

SECTION7--FRONTAXLE

SECTION8--POWERTAKEOFF

SECTION9--AIRCONDITIONING

SECTION10--SPECIALTOOLS

CYLINDERBLOCK

TaperofCylinderBore0.025mm(0.001in)RepairLimit 0.127mm(0.005in)WearLimit

CylinderBoreoutofRound0.03mm(0.0015in)RepairLimit 0.127mm(0.005in)WearLimit

CylinderBoreDiameters111.778--111.841mm(4.4007--4.4032in)

RearOilSealBoreDiameter140.77--140.87mm(5.542--5.546in)

BlocktoHeadSurfaceFlatness0.08mm(0.003in)inany152mm(6in) 0.03mm(0.001in)inany25.40mm(1in)

CYLINDERHEAD

ValveGuideBoreDiameter9.469--9.495mm(0.3728--0.3738in)

HeadtoBlockSurfaceFlatness0.03mm(0.001in)inany25.4mm(1in), or0.127mm(0.005in)overalllimit

EXHAUSTVALVES

FaceAngle4415’--4430’RelativetotheHeadofValve StemDiameterStd:9.401--9.421mm(0.3701--0.3709in)

0.076mm(0.003in)

Oversize:9.477--9.497mm(0.3731--0.3739in)

0.38mm(0.015in)

Oversize:9.781--9.802mm(0.3851--0.3859in)

0.030in(0.76mm)

Oversize:10.163--10.183mm(0.4001--0.4009in)

HeadDiameter42.88--43.13mm(1.688--1.698in)

StemtoGuideClearance0.048--0.094mm(0.0019--0.0037in)

LashClearance(Cold)0.43--0.53mm(0.017--0.021in)

INTAKEVALVES

FaceAngle2915’--2930’RelativetoHeadofValve

StemDiameterStd:9.426--9.446mm(0.3711--0.3719in)

0.076mm(0.003in)

Oversize:9.502--9.522mm(0.3741--0.3749in)

0.381mm(0.015in)

Oversize:9.807--9.827mm(0.3861--0.3869in)

0.762mm(0.030in)

Oversize:10.188--10.208mm(0.4011--0.4019in)

HeadDiameter47.37--47.63mm(1.865--1.875in)

StemtoGuideClearance0.023--0.069mm(0.0009--0.0027in)

LashClearance(Cold)0.36--0.46mm(0.014--0.018in)

VALVESPRINGS

NumberperValve1

FreeLength60.7mm(2.39in)

Length,loadedat27.7--31.3kg(61.69lb)48.26mm(1.900in)

Length,loadedat61--69kg(135--153lb)35.69mm(1.405in)

VALVETIMING

IntakeOpening12BeforeTopDeadCentre

IntakeClosing38AfterBottomDeadCentre

ExhaustOpening48BeforeBottomDeadCentre

ExhaustClosing12AfterTopDeadCentre VALVEINSERTS

InsertOversize ExhaustValveInsertIntakeValveSeatInsert

CounterboreDiameter inCylinderHead CounterboreDiameter inCylinderHead

0.254mm(0.010in)44.17--44.20mm(1.739--1.740in)50.01--50.04mm(1.969--1.970in)

0.508mm(0.020in)44.42--44.45mm(1.749--1.750in)50.27--50.29mm(1.979--1.980in)

0.762mm(0.030in)44.68--44.70mm(1.759--1.760in)50.52--50.55mm(1.989--1.990in)

VALVESEATS

ExhaustValveSeatAngle4500’--4530’

IntakeValveSeatAngle3000’--3030’

InterferenceValveFaceAngle toValveSeatAngle030’--115’

ConcentricityWithGuide Diameter0.051mm(0.002in)TotalIndicatorReadingMax

SeatWidthExhaustValve1.8--2.3mm(0.072--0.092in)

IntakeValve1.9--2.5mm(0.078--0.098in)

CAMSHAFTIDLERGEAR

Numberofteeth47

EndPlay0.076--0.35mm(0.003--0.014in)

BushingInsideDiameter50.813--50.838mm(2.005--2.0015in)

AdaptorOutsideDiameter50.762--50.775mm(1.9985--1.9990in)

BacklashwithCrankshaftGear0.15--0.46mm(0.006--0.018in)

BacklashwithCamshaftGear0.025--0.381mm(0.001--0.015in)

BacklashwithFuelInjectionPump0.10--0.15mm(0.004--0.006in)

CAMSHAFTGEAR

NumberofTeeth52

TimingGearBacklash0.025--0.38mm(0.001--0.015in)

ROCKERARMSHAFT

ShaftDiameter25.40--25.43mm(1.000--1.001in)

ShaftSupportInternalDiameter25.45--25.20mm(1.002--1.004in)

ROCKERARM

InsideDiameter25.48--25.50mm(1.003--1.004in)

TAPPETS

ClearancetoBore0.015--0.053mm(0.0006--0.0021in)

TappetDiameter25.118--25.130mm(0.9889--0.9894in)

TappetBoreDiameter25.15--25.17mm(0.9900--0.9910in)

CAMSHAFT

BearingJournalDiameter60.693--60.719mm(2.3895--2.3905in)

BearingClearance0.025--0.076mm(0.0010--0.0030in)

EndPlay0.051--0.18mm(0.0020--0.0070in)

CONNECTINGRODS

SmallEndBushing(InternalDiameter)

NormallyAspirated38.113--38.120mm(1.5005--1.5008in)

Turbocharged41.288--41.259mm(1.6255--1.6258in)

ClearanceBushingtoPistonPin0.013--0.025mm(0.0005--0.0010in)

SideFloat0.13--0.33mm(0.0050--0.0130in)

MaximumTwist0.30mm(0.0120in)

MaximumBend0.10mm(0.0040in)

PISTONPIN

OutsideDiameter

NormallyAspiratedEngine38.095--38.100mm(1.4998--1.5000in) TurbochargedEngine41.270--41.275mm(1.6248--1.6250in)

PISTONS

SkirttoCylinderClearance

NaturallyAspirated0.140--0.171mm(0.0055--0.0067in)--New,unrunengines 0.140--0.28mm(0.0055--0.011in)--Runengines

SkirttoCylinderClearance

Turbocharged0.162--0.188mm(0.0064--0.0074in)--New,unrunengines 0.162--0.28mm(0.0064--0.011in)--Runengines

Taper(OutofRound)0.063--0.127mm(0.0025--0.0050in)

GradingDiameter(atRightAnglesto111.64--111.74mm(4.3951--4.3991in) PistonPin)0.0127mm(inincrementsof0.0005in)

PistonPinClearance0.0030--0.0140mm(0.00012--0.00055in) at21C(70F)

PistonCrowntoBlockFace, NaturallyAspirated0.28--0.58mm(0.011--0.023in) Turbocharged0.0--0.3mm(0.0--0.012in)

PISTONRINGS

Compressionrings, NumberandLocation2off--1stand2ndfromthetopofthepiston NaturallyAspirated, TopCompressionRingParallelSides--InnerChamferornoChamfer 2ndCompressionRingStraightFace--InnerStep Turbocharged, TopCompressionRingKeystoneTaperedWithInternalChamfertoTop 2ndCompressionRingStraightFace--InnerStep OilControl, NumberandLocation1off,--DirectlyabovethePistonPin, TypeSlottedWithExpander

SideFaceClearanceToRingGroove, TopCompressionRing0.112--0.155mm(0.0044--0.0061in) 2ndCompressionRing0.099--0.142mm(0.0039--0.0056in) OilControlRing0.061--0.104mm(0.0024--0.0041in)

GapWidth, TopCompressionRing0.38--0.84mm(0.015--0.033in) 2ndCompressionRing0.66--1.12mm(0.026--0.044in) OilControlRing0.38--0.84mm(0.015--0.033in) CRANKSHAFT

MainJournalDiameter--85.631mm(3.3713in)85.656mm(3.3723in)

MainJournalLength (exceptthrust,rear,orintermediate)36.96--37.21mm(1.455--1.465in)

MainJournalWearLimits0.127mm(0.005in)Maximum

MainandCrankpinFilletRadius3.048--3.556mm(0.12--0.14in)

ThrustBearingJournalLength37.06--37.11mm(1.459--1.461in)

IntermediateBearingJournalLength36.96--37.21mm(1.455--1.465in)

RearBearingJournalLength37.97--38.48mm(1.495--1.515in)

CrankpinJournalLength42.62--42.72mm(1.678--1.682in)

CrankpinDiameter69.840--69.850mm(2.749--2.7500in)

EndPlay0.10--0.20mm(0.004--0.008in)

CrankpinOutofRound0.005mm(0.0002in)TotalIndicatorReading TaperSurfaceParalleltoCentreLine ofMainJournal0.005mm(0.0002in)

CrankshaftRearOilSealJournalDiameter122.12--122.28mm(4.808--4.814in)

CrankshaftPulleyJournalDiameter44.45--44.48mm(1.750--1.751in)

CrankshaftTimingGearJournalDiameter46.23--46.25mm(1.820--1.821in)

CrankshaftFlangeRunout0.038mm(0.0015in)Maximum

CRANKSHAFTDRIVEGEAR

Numberofteeth26

MAINBEARING

Linerlength(exceptthrustliner)27.94--28.19mm(1.10--1.11in)

LinerLength(ThrustLiner)39.91--39.96mm(1.453--1.455in)

VerticalAssembledBearingClearance0.055--0.117mm(0.0021--0.0046in)

CRANKPINBEARINGS

LinerLength35.56--35.81mm(1.40--1.41in)

VerticalAssembledBearingClearance0.035--0.094mm(0.0014--0.0037in)

CRANKSHAFTRE--GRINDING

Whenre--grindingacrankshaftthemainandcrankpinjournaldiametersshouldbereducedthesameamountasthe undersizebearingsused,andthefollowingdimensionsapply.Therearendofthecrankshaftshouldbelocatedonthe 60Chamferofthepilotbearingbore.

UNDERSIZEBEARINGAVAILABLEMAINJOURNALDIAMETERS

0.051mm(0.002in)85.580--85.593mm(3.3693--3.3698in)

0.254mm(0.010in)85.390--85.402mm(3.3618--3.3623in)

0.508mm(0.020in)85.136--85.148mm(3.3518--3.3523in)

0.762mm(0.030in)84.882--84.894mm(3.3418--3.3423in)

1.016mm(0.040in)84.628--84.640mm(3.3318--3.3323in)

UNDERSIZEBEARINGAVAILABLECRANKPINJOURNALDIAMETERS

0.051mm(0.002in)69.789--69.799mm(2.7476--2.7480in)

0.254mm(0.010in)69.956--69.606mm(2.7400--2.7404in)

0.508mm(0.020in)69.342--69.352mm(2.7300--2.7304in)

0.762mm(0.030in)69.088--69.098mm(2.7200--2.7204in)

1.016mm(0.040in)68.834--68.844mm(2.7100--2.7104in)

BALANCER

GearBacklash0.05--0.25mm(0.002--0.010in)

Shafttobushingclearance0.0127.0--0.038mm(0.0005--0.0015in)

ShaftDiameter25.133--25.40mm(0.9895--1.000in)

Backlashbetweenbalancer/crankshaftgear0.05--0.20mm(0.002--0.008in)

Endfloatbalancergeartosupport0.20--0.51mm(0.008--0.020in)

FLYWHEEL

RingGearRunout0.63mm(0.025in)

FlywheelRunout0.27mm(0.005in)

Maximumdepthtobeskimmedfromface3mm(0.118in)

OILPUMP

RotorClearance0.025--0.15mm(0.001--0.006in)

RotortoPumpHousingClearance0.15--0.28mm(0.006--0.011in)

RotorEndPlay0.025--0.089mm(0.001--0.0035in)

OilPressure1.24bar(18lbsin2)minimumatidlespeed, 2.76bar(40lbsin2)minimumatratedspeed

PumpGeartoCamshaftGearBacklash0.40--0.56mm(0.016--0.022in)

OILFILTERSUPPORT

ReliefValve,OperatingPressure4.0bar(59lbin2)

FlowRate68litres/min(15impgals/min)18USgals/min

ReliefValve,SpringFreeLength52.8mm(2.08in)

TemperatureOilViscosityandType

--12C (Below10F)

--12Cto4C (10Fto40F)

0Cto32C (32Fto90F)

Above24C (75F)

LowAsh,SAE5W orLowAshSAE5W/20 orSAE10W--30

LowAsh,SAE10WSeries3 orSAE10W--30

LowAsh,SAE30WSeries3 orSAE10W--40

LowAsh,SAE30WSeries3 orSAE15W--40

NOTE:Whenusingdieselfuelwithasulphurcontentbelow1.0%,Series3dieselengineoilwithanA.P.I. classificationofCDmaybeusedinsteadofCF--4oil,buttheoilandfilterintervalmustbereducedto150hours.

Whenusingdieselfuelwithasulphurcontentbetween1%and1.3%useonlyoilslistedabovebutreducetheoiland filterchangeperiodtoevery50hours.

ENGINEOILCAPACITIES(WithOilFilter)

THERMOSTAT

OpeningTemperature79--83C(174--181F) FullyOpen93--96C(199--205F)

RADIATORCAP

OpeningPressure0.9bar(13lbsin2)

WATERPUMP

TypeCentrifugal DriveMultiVBelt

SECTION1--GENERALINFORMATION

COOLINGSYSTEMCAPACITIES

COOLINGFLUID

ContentMixture--UseAnti--freeze(50%)plusclean,softwater(50%) TypeAmbraAgriflu(NH900A)

MINIMUMHARDWARETIGHTENINGTORQUES

INFOOTPOUNDS(NEWTON-METERS)FORNORMALASSEMBLYAPPLICATIONS

INCHHARDWAREANDLOCKNUTS

SAEGRADE2SAEGRADE5SAEGRADE8LOCKNUTS

NOMINALUNPLATEDPLATEDUNPLATEDPLATEDUNPLATEDPLATEDGR.BGR.CNOMINAL SIZEorW/ZnCrorW/ZnCrorW/ZnCrw/GR5w/GR8SIZE PLATEDPLATEDPLATEDBOLTBOLT SILVERGOLDSILVERGOLDSILVERGOLD

1/455*(6.2)72*(8.1)86*(9.7)112*(13)121*(14)157*(18)61*(6.9)86*(9.8)1/4

5/16115*(13)149*(17)178*(20)229*(26)250*(28)324*(37)125*(14)176*(20)5/16

3/817(23)22(30)26(35)34(46)37(50)48(65)19(26)26(35)3/8

7/1627(37)35(47)42(57)54(73)59(80)77(104)30(41)42(57)7/16

1/242(57)54(73)64(87)83(113)91(123)117(159)45(61)64(88)1/2

9/1660(81)77(104)92(125)120(163)130(176)169(229)65(88)92(125)9/16

5/883(112)107(145)128(174)165(224)180(244)233(316)90(122)127(172)5/8

3/4146(198)189(256)226(306)293(397)319(432)413(560)160(217)226(306)3/4

1213(289)275(373)547(742)708(960)773(1048)1000(1356)386(523)545(739)1 7/8142(193)183(248)365(495)473(641)515(698)667(904)258(350)364(494)7/8

NOTE:Torquevaluesshownwith*areinchpounds.

IDENTIFICATION

SAEGRADE2SAEGRADE5SAEGRADE8

REGULARNUTSSAEGRADE5 HEXNUTS SAEGRADE8 HEXNUTS

LOCKNUTS

GRADEIDENTIFICATION

GRADEANONOTCHES

GRADEBONECIRCUMFERENTIALNOTCH GRADECTWOCIRCUMFERENTIALNOTCHES

GRADEANOMARKS

GRADEBLETTERB GRADECLETTERC

GRADEIDENTIFICATION

GRADEIDENTIFICATION ATCORNERS

GRADEANOMARKS GRADEBTHREEMARKS GRADECSIXMARKS MARKSNEEDNOTBELOCATED

TORQUEVALUES--VARIOUS

MainBearingBolts19714520.0

ConnectingRodBolts14911015.2

CylinderHeadBolts(withEngineCold)21716022.0

IntakeManifold--to--CylinderHead35263.5

ExhaustManifold--to--CylinderHead38283.9

ExhaustPipe--to--Flange31233.2

Flywheel--to--Crankshaft19714520.0

OilPanDrainPlug41304.2

ValveRockerCoverBolts24182.4

CrankshaftPulley--to--Crankshaft22421023.0

Self--LockingScrew--ValveRockerArm24182.4

InjectorAttachmentBolts23172.3

CoverBolts31233.1

OilPumptoBlock23172.3

WaterPump--to--CylinderBlock48353.6

WaterPumpCover--to--Pump27202.8

OilPan--to--CylinderBlock(Cast)38283.9

InjectorLineNuts24182.4

Leak--offTubeBanjoFittingBolts1181.1

InjectionPump--to--FrontCover24182.4

CamshaftIdlerDriveGear--to--Block23717524.0

FrontCover--to--CylinderBlock24182.4

ThermostatHousingBolts24182.4

CamshaftGearBolt69517.0

CamshaftRearGearPlateBolts47354.8

OilFilterAdaptorBolts42314.2

OilFilterMountingBoltInsert34253.5

StartingMotor--to--RearAdaptorPlate31233.2

InjectionPump--to--GearNut79588.0

OilPressureSwitchAssembly31233.2

Turbocharger--to--ExhaustManifoldNut44334.5

FanBladetoSupportBody27212.8

CrankshaftRearOilSealRetainer--

InitialTightening1291.2

FinalTightening23172.3

BeltTensionerPulleyBolt54405.5

TemperatureSenders20152.0

TensionertoWaterPumpBolt54405.5

IdlerPulleyBolt54405.5

PumpConnectortoBlock24182.4

1/4in--27NPT1181.1

1/4in--18NPT29.8223.0

3/4in--18NPT38283.8

3/4in--14NPT27202.7

COOLING

THERMOSTAT

OpeningTemperature79--83

RADIATORCAP OpeningPressure0.9bar(13lbsin2)

COOLINGSYSTEMCAPACITIES

COOLINGFLUID

ContentMixture--Water50%,Antifreeze50%.Iftherecommendedantifreezeisnotused,aheavydutyantifreeze mustbeusedwitha5%solutionofInhibitor.Thisinhibitormustbeaddedtothecoolingsystemandisavailablefrom DealersPartNoFW15.

TORQUES

WaterPump--to--CylinderBlock48353.6

WaterPumpCover--to--Pump27202.8

ThermostatHousingBolts24182.4

FanBladetoSupportBody27212.8

TemperatureSenders20152.0

LUBRICATION

OilPump

RotorClearance0.025--0.15mm(0.001--0.006in)

RotortoPumpHousingClearance0.15--0.28mm(0.006--0.011in)

RotorEndPlay0.025--0.089mm(0.001--0.0035in)

OilPressure1.24bar(18lb/in2)minimumatidlespeed, 2.76bar(40lb/in2)minimumatratedspeed

PumpGeartoCamshaftGearBacklash0.40--0.56mm(0.016--0.022in)

OilFilterSupport

ReliefValve,OperatingPressure4.0bar(59lbsin2)

FlowRate68litres/min(15impgals/min)18USgals/min

OilType

--12C (Below10F) LowAsh,SAE5W orLowAshSAE5W/20 orSAE10W--30

--12Cto4C (10Fto40F)

0Cto32C (32Fto90F) LowAsh,SAE30WSeries3 orSAE10W--40

Above24C (75F) LowAsh,SAE30WSeries3 orSAE15W--40

SECTION1--GENERALINFORMATION

Whenusingdieselfuelwithasulphurcontentbetween1%and1.3%useonlyoilslistedabovebutreducetheoiland filterchangeperiodtoevery50hours.

ENGINEOILCAPACITIES(WithOilFilter)

ModelImpGalsU.SGals Litres 4CYL11.42.54.8

TORQUEVALUES

TORQUEVALUES--VARIOUS lbfft Nm Kgfm

OilPanDrainPlug41304.2

OilPumptoBlock23172.3

OilFilterAdaptorBolts42314.2

OilFilterMountingBoltInsert34253.5

OilPressureSwitchAssembly31233.2 IdlerPulleyBolt54405.5

PumpConnectortoBlock24182.4

FUELGENERAL

Turbochargertype:GarrettT250

LUCASC.A.V.pump

TypeDPSorDPS200Series,integralspeedgovernor andadvancedevice

FuelSystem-General MODEL

FuelTankCapacity............130litres

34U.S.galls

FuelFilterType................SingleDisposableElementandSeparator

FuelFilterChangeInterval......600hours600hours600hours600hours600hours

InjectorNozzleOpening Pressure................ Resetat.................

DPS=240--250bar (3480--3590lbsin2) 225bar (3260lbsin2)

DP200=290--300bar (4230--4350lbsin2) --275bar (--3990lbsin2)

InjectionPumpType...........DPSDistributorDPSDistributorDP203

PumpRotationFiringOrder.....Clockwise

InjectorChangeInterval........1200hours1200hours1200hours1200hours1200hours

MaximumNo-LoadSpeed......2320(exceptTS110Turbo=2220)

IdleSpeed

RatedSpeed..................2170(exceptTS110Turbo=2070)

TORQUEVALUES

ThrottleCableLocknuts

ThrottleLeverStopBoltLocknut

FuelTankStrapRetainingNut

FuelTankStrapLocknut

FuelTankShutoffValve

FuelTankLeak-OffElbow

Leak-OffPipetoElbow

ThermostartPlug

ThermostartPipeUnion

Leak-OffPipetoInjectorLine

FuelTankSenderRetainingScrews

FuelFilterElementRetainingBolt

FuelFilterRetainingBolts

ExhaustMufflerRetainingClamp

AirCleanerRetainingBolts

AirCleanerHoseClamps AirCleanerRestrictionIndicatorSwitch

AIRCLEANERS

AIRCLEANER

Type......................Dry,DualElement

ChangeInterval............600hours(ormorefrequentlywhenoperatinginadverseconditions)

Type......................OilBath ServiceInterval............10and50hours

OilType...................APICF--415G

TORQUEVALUES

DESCRIPTIONft.lbs.N

ELECTRICLIFTPUMP

TypeFilterheadmounted12voltsupplyElectricLiftPump PumpoperationMechanicallyActuated ................................ OutputPressureat2000revs/min0.27--0.47bar(3--6lbsin2)

SECTION1--GENERALINFORMATION

INJECTORS

INJECTORS LUCASC.A.V.

AdjustmentVariable Quantity,nozzleholes5Hole

PressureSetting240--250bar(3480--3590lbsin2)(nonemissionized). 290--300bar(4230--4350lbsin2)(emissionized)

Injectorchangeinterval1200hours ApplicationNmft.lbs.kgf/m

InjectorNozzleRetainingNut

InjectorRetainingBolts

InjectorLeak-OffLineBanjoBolts

TORQUEVALUES

INJECTIONPUMP

LUCASC.A.V.pump

TypeDPS/DP203SeriesDistributortype,integralspeedgovernorand advancedevice

PumprotationClockwise Firingorder1342

Model

TORQUEVALUES

DESCRIPTIONNmlbf.ft

FuelInletConnection

DeliveryValveHolders

FuelInjectionPumptoFrontPlate--DPS --DP203

FrontPlateBoltsCoverBolts

TURBOCHARGER

TURBOCHARGER

CompressorShaftAxialEndPlay0.025mm-0.10mm(0.001in-0.004in)

BearingRadialClearance0.4mm-0.5mm(0.016in-0.021in)

TORQUEVALUES

GENERALTORQUESNmlbfftkgfm

TurbineHousingBolts20--2515--182.0--2.5

TurbochargertoManifold41--4730--354.1--4.7

OilFeedTubetoTurbocharger30--4022--303.0--4.0 (BanjoBolt)

OilFeedTubetoFilterHead18--2013--151.8--2.0

Connector

ConnectortoFilterHead54--8140--605.4--8.1

OilReturnTubeboltsfrom20--2515--182.0--2.5 Turbocharger

OilReturnTubetoBlock60--7045--506.0--7.0

Connector

OilReturnConnectortoBlock27202.7

InletHoseClamps1.7--2.3(15--20lbsin)

SECTION1--GENERALINFORMATION

MANIFOLDS

InletManifoldAluminium--withPlenumChamber

ExhaustManifoldCastIron

TORQUEVALUES

TORQUEVALUES--VARIOUS lbfft Nm Kgfm

IntakeManifold--to--CylinderHead35263.5

ExhaustManifold--to--CylinderHead38283.9

ExhaustPipe--to--Flange31233.2

ELECTRICALSYSTEMSPECIFICATIONS

Alternator 12v.100amp--withcab 12v.55amp--lesscab

Regulator Integralwithalternator

Battery

Minimummaintenancetype--12v.800cca Dualbatteryoption--withcab

Startingmotor Positiveengagement,solenoidoperated

Coldstartingaid

Bulbratingandtype:

Thermostart(withelectrictimer) Blockheateroptional

Headlights60/55W--H4

Positionlights5W--R5W

Worklights55W--H3

Turnsignals21W--P21W

Stop/taillights21/5W--P21/5W

Licenceplatelights10W--R19/10

STARTINGSYSTEM

StarterType Bosch3.1Kw

MaximumNoLoadCurrentDrawat12.0volts and8000rev/min.80amps

MinimumBrushLength7.00mm(0.28in)

MinimumCommutatorDiameter42.5mm

MaximumArmatureShaftEndPlay0.4mm(0.015in)

TORQUESPECIFICATIONS

StartingmotortoEngineBlockRetainingBolts2534

SolenoidCablenuts57

StartingMotorEndHousingNuts710

SolenoidRetainingBolts45

CHARGINGSYSTEM

AlternatorType A127--55 A127--1R

PolarityNegativeGround

NominalVoltage12.0v

MaximumRev/Min.15,00018000

MaximumOutput55Amps100Amps

RegulatorControlledVoltage13.6--14.4v

RotorFieldWindingResistance2.9 2.6

StatorFieldWindingResistance0.2 0.075

NewBrushLength20.0mm

MinimumBrushLength5.0mm

BrushSpringPressure1.3--2.7N(4.7--9.8oz)

TORQUESPECIFICATIONS

AlternatorThroughBolts4.05.5 PulleyRetainingNut52.070 RectifierAttachingScrews3.04.0 RegulatorandBrushboxScrews2.02.7 TerminalNuts2.02.7

BATTERY

Standard

Capacity(Amperehourat20hourrate)107

ColdCrankingAmpereRating800

Voltage12

Cells6

GroundTerminalNegative

ChargePump

HYDRAULICSYSTEMSPECIFICATIONS

HYDRAULICPUMPASSEMBLYWITHVARIABLE DISPLACEMENTCLOSEDCENTRELOADSENSING(CCLS)

VariableDisplacementClosedCentreLoadSensingSwashPlatePump withIntegralChargeandSteeringPumps

TypeGearTypePump

MinimumOutput@2100engrev/min(NewPump)24USGalls/min, (20ImpGalls/min,90ltrs/min)

@90lbf/in2(6.2bar)

ChargePressureFilterDumpValveCrackopen@100lbf/in2(6.9bar)

Fullyopen@180lbf/in2(12.4bar)

Minimum23lbf/in2(1.6bar)

ChargePressure

ChargePressureSwitch

@2100rev/minandvariabledisplacementpump ‘On’load

Maximum50lbf/in2(3.4bar) @2100rev/minandvariable displacementpump‘Off’load

Close@8--12lbf/in2(0.55--0.82bar)

Makingchargepressurewarninglightflash

VariableDisplacementClosedCentreLoadSensingPump

Type

MinimumOutput@2100engrev/min(NewPump)

StandbyPressure(LowPressureStandby)

VariablePistonPump (SwashPlateControlled)

20USGalls/min, (16.6ImpGalls/min,76Ltrs/min) @2550lbf/in2(176bar)

310--350lbf/in2(21--24bar)

MaximumSystemPressure(HighPressureStandby)2700--2800lbf/in2(186--193bar)

LowPressureHydraulicCircuit PressureRegulatingValve

LowPressureCircuitSafetyValve

LowTransmissionOilPressureSwitch (Tractorswith16x16transmissiononly)

LowTransmissionOilPressureSwitch (Tractorswith12x12transmissiononly)

HighOilTemperatureSwitch

250--280lbf/in2(17--19bar)

Crackopen@290lbf/in2(20bar)

Fullyopen@415lbf/in2(29bar)

Close@210--220lbf/in2 (14.5--15.2bar)makinglow transmissionoilpressurewarninglight come‘On’

Open@240--250lbf/in2(16.5--17.2bar)

Makinglowtransmissionoilpressure warninglightgo‘Off’

Close@80lbf/in2(5.5bar)

Makinglowtransmissionoilpressurewarninglight come‘On’

Open@120lbf/in2(8.3bar)

Makinglowtransmissionoilpressurewarninglight go‘Off’

Close@104--110C(219--230F)

SECTION1--GENERALINFORMATION

SteeringPump

Type

MinimumOutput@2100engrev/min(NewPump)

MaximumOperatingPressure

BlockedSteeringFilterVacuumSwitch

LowSteeringOilTemperatureSwitch

THREADSEALANT

NewHollandThreadLock&Seal,PartNumber82995773 Appliedtopumpdriveshaftgearretainingnut.

GearTypePump

9.2USGalls/min (7.7ImpGalls/min34.8Ltrs/min) @2600lbf/in2(169bar)

2600lbf/in2(179bar)

Close@18inHg. makingblockedsteeringfilterwarninglightcome ‘On’providingoiltemperature 42--48C(107--118F)

Close@42--48C(107--118F)

HydraulicConnections

PlanViewofVariableDisplacementHydraulicPumpTubeConnections

HYDRAULICLIFTASSEMBLYWITHELECTROLINK

FORTRACTORSWITHVARIABLEDISPLACEMENTCLOSEDCENTRELOADSENSING HYDRAULICPUMP

MAXIMUMLIFTCAPACITY

NewHollandtestresultstoOECDcriteria--linkshorizontal,maximumhydraulicpressure: TS90TS100TS110

WithoutAssistRams

atlinkendslb67126712n/a kg30453045n/a 24in.torearoflinkendslb51905190n/a kg23542354n/a

WithOneAssistRam atlinkendslb990499049904 kg449244924492

24in.torearoflinkendslb748474847484 kg339533953395

WithTwoAssistRams

atlinkendslbn/an/a13001 kgn/an/a5897

24in.torearoflinkendslbn/an/a9957 kgn/an/a4516

VALVESETTINGS

LiftCylinderReliefValve2850--3050lbf/in2(197--210bar)

GASKETSEALER

NewHollandFlexibleGasketSealant,PartNo.82995770(50ml)82995771(300ml)

TORQUES

LiftCylinderReliefValveTorque75--90lbfft(102--122Nm)

HYDRAULICLIFTASSEMBLYWITH TOPLINKSENSING

MAXIMUMLIFTCAPACITY THREEPOINTLINKAGE

Maximumliftcapacity--Manufacturers’figurestoOECDcriteria--linkshorizontal,maximumhydraulicpressure:

Modelswith1212transmission--withoutassistrams

atlinkends

TS90TS100TS110 kg28802880n/a lb63506350n/a

24in.torearoflinkendskg22272227n/a lb49104910n/a

Modelswith1212transmission--withoneassistram atlinkendskg4250 lb9370

24in.torearoflinkendskg3211 lb7080

Modelswith1212transmission--withtwoassistrams atlinkendskgn/an/a5579 lbn/an/a12300

24in.torearoflinkendskgn/an/a4273 lbn/an/a9420

withoutassistrams

atlinkendskg30453045n/a lb67136713n/a

24in.torearoflinkendskg23542354n/a lb51905190n/a

Modelswith1616transmission--withoneassistram atlinkendskg4492 lb9904

24in.torearoflinkendskg3395 lb7484

Modelswith1616transmission--withtwoassistrams atlinkendskgn/an/a5897 lbn/an/a13001

24in.torearoflinkendskgn/an/a4516 lbn/an/a9957

SECTION1--GENERALINFORMATION

ASCSELECTORVALVESIZES

ColourInchesmm

Green0.6247--0.624415.8674--15.8598

Yellow0.6244--0.624115.8598--15.8521

Blue0.6241--0.623815.8521--15.8445

White0.6238--0.623515.8445--15.8369

Blue/White0.6235--0.623215.8369--15.8293

CONTROLVALVESIZES

ColourInchesmm

Orange0.5928--0.592715.057--15.055

Green0.5926--0.592515.052--15.050

Yellow0.5923--0.592115.044--15.039

Blue0.5921--0.591915.039--15.034

White0.5919--0.591715.034--15.029

CONTROLVALVEBUSHINGSIZES

ColourInchesmm

Green/White1.0014--1.001225.436--25.430

Orange1.0012--1.001025.430--25.425

Green1.0010--1.000825.425--25.420

Yellow1.0008--1.000625.420--25.415

Blue1.0006--1.000425.415--25.410

White1.0004--1.000225.410--25.405

Blue\White1.0002--1.000025.405--25.400

VALVESETTINGS

LiftCylinderReliefValve197--210bar(2850--3050lbf/in2)

GASKETSEALER

GasketSealer82995770

ComponentsNmlbf.ft

LiftCylinderReliefValve102--12275--90

SelectorSupportBolts57--7642--56

SelectorBodyTurningTorque9--147--10

EccentricShaftLocknut20--2715--20

UnloadValvePlug(CCLSPump)23--4917--35

YokeRetainingNutSetScrew27--3420--25