Skip to main content

Service Manual - Link Belt HTT-8690CE Crane Pdf

Page 1


HTT-8690CE/86100CESeries-MasterKeysheet (N3PrefixOnCraneSerialNumber)

AREA00GENERALINFORMATION

SM00-000-000.00ServiceManualGeneralUsage&Instructions

AREA01RUBBERTIRELOWER

SM01-001-006.00BoomRest,R&I

SM01-002-012.00FrontAxle,Recondition

SM01-002-015.00FrontWheel&BrakeDrum,R&I

SM01-003-010.00Brakes,Recondition(FrontAxles)

SM01-003-014.00AdjustingTheBrakes(FrontAxles)

SM01-003-019.00AutomaticSlackAdjusters(FrontAxles)

SM01-004-014.00FrontAxles&AirSuspension,R&I

SM01-005-027.00TroubleshootingSheppardSteeringGears

SM01-005-032.00SteeringMiterBoxes,R&I

SM01-005-033.00SteeringGears,R&I

SM01-005-034.00SteeringColumn,R&I

SM01-005-035.00SteeringColumn,Recondition

SM01-005-037.00SteeringGears,Recondition

SM01-006-037.00RearWheelAlignment&AxleStopAdjustment

SM01-006-039.00FrontWheelAlignment&SteerLinkageAdjustment

SM01-007-031.00RearAxleSteerCylinder,R&I

SM01-007-033.00RearAxleSteerCylinder,Recondition

SM01-010-039.00PowerSteeringPumpw/PriorityValve,Recondition

SM01-010-043.00PowerSteeringPump,R&I

SM01-016-002.00HeaterCore&A/CCoil,R&I

SM01-018-057.00Transmission,Recondition

SM01-018-062.00TransmissionAndClutch,R&I

SM01-019-034.00TransmissionShiftControl,R&I

SM01-020-002.00SuspendedBrakePedal,Recondition

SM01-020-011.00SuspendedBrakePedalValve,R&I

SM01-022-004.00U-JointInstallation-HalfRoundYokes

SM01-022-005.00U-JointInstallation-FullRoundYokes

SM01-024-013.00RearAxles,Recondition

SM01-025-011.00Brakes,Recondition(RearSteerAxle)

SM01-025-016.00AntilockBrakeSystem,Troubleshooting(ABSEC-60)

SM01-027-000.00PneumaticSystemAirLineIdentificationCode

SM01-027-028.00FrontAirBrakeChamber,Recondition(FrontAxles)

SM01-027-054.00RearDualAirBrakeChamber,R&I

SM01-027-062.00AirDryer,R&I

SM01-027-063.00AirDryer,Recondition

SM01-027-091.00FrontAirBrakeChamber,R&I(FrontAxles)

SM01-027-106.00CagingDualAirBrakeChambers(RearSteerAxle)

SM01-027-117.00DualAirBrakeChamber,Recondition

SM01-027-143.00AirSystemComponents,R&I

SM01-027-144.00AirSystemComponents,R&I(BoomTrailer)

SM01-028-004.00RearWheelHub&BrakeDrum,R&I(RearSteerAxles)

SM01-029-036.00RearAxles&AirSuspension,R&I

SM01-039-003.00HydraulicSystemCleaningProcedure

SM01-039-005.00HydraulicReservoirFilterAssembly,Recondition

SM01-039-008.00HydraulicReservoirFilterAssembly,R&I

SM01-043-001.00SolenoidValves,GeneralRecondition

SM01-043-003.00OutriggerSolenoidValveStack,Recondition(Function)

SM01-043-004.00FourWaySolenoidValve,Recondition(OutriggerDirectional)

SM01-043-045.00OutriggerDirectionalControlValve,R&I

SM01-043-047.00FifthOutriggerDirectionalControlValve,R&I SM01-043-048.00OutriggerFunctionControlValve,R&I

SM01-044-023.00FifthOutriggerLockValveCartridge,R&I SM01-044-027.00OutriggerLockValveCartridge,R&IAndRecondition

SM01-045-048.00BottomOutriggerBeamCylinder,Recondition

SM01-045-049.00TopOutriggerBeamCylinder,Recondition SM01-045-059.00OutriggerBeamAssembly,R&I

SM01-045-060.00OutriggerBeamCylinder,R&I

SM01-046-034.00JackCylinder,Recondition(FifthOutrigger)

SM01-046-047.00OutriggerJackCylinder,R&I(Main)

SM01-046-048.00OutriggerJackCylinder,Recondition(Main)

SM01-046-049.00FifthOutriggerJackCylinder,R&I

SM01-047-011.00ReliefValve,Recondition(HydraulicOilCooler)

SM01-047-038.00Pick&CarryManifoldBlock,Illustrated(G1)

SM01-047-041.00EmergencySteeringSupplyValve,Recon.

SM01-047-048.00Pick&CarryManifoldBlock,Illustrated(G2)

SM01-048-043.00RotatingJoint,R&I

SM01-048-044.00RotatingJoint,Recondition

SM01-050-004.00HydraulicOilCoolerAssembly,R&I

SM01-050-005.00OilCoolerHydraulicMotor,R&I

SM01-050-015.00HydraulicOilCoolerAccumulator,R&I

SM01-050-016.00OilCoolerHydraulicMotor,Recondition

SM01-066-024.00Battery,R&I

SM01-069-014.00Tire&Rim,R&I

SM01-069-016.00Tire&Rim,&Inspection&Maintenance(AluminumDiscRims&TubelessTires)

SM01-071-004.00RepairOfComponentsMadeOfFibrousCompositeMaterials

SM01-071-009.00EngineHousing,R&I

SM01-071-024.00EngineHousing,R&I(G2)

SM01-073-002.00ElectronicGauge,Troubleshooting

SM01-075-050.00Starter,R&I

SM01-075-051.00Alternator,R&I

SM01-075-052.00Radiator,ChargedAir,&TransmissionOilCooler,R&I

SM01-076-050.00CollectorRing,R&I

SM01-076-068.00CollectorRing,Recondition(37Rings)

SM01-076-073.00CollectorRing,Recondition(G2-37Rings)

SM01-076-076.00CollectorRing,Recondition(37Rings)

SM01-076-077.00HeavyDutyCollectorRing,R&I(39Rings)

SM01-079-066.00LowerHydraulicComponents,R&I(RearSteerHydraulics)

SM01-079-067.00LowerHydraulicComponents,R&I(Suction,Pressure,&ReturnLines)

SM01-081-014.00HydraulicPump,Recondition(MultipleSectionGearType)

SM01-081-040.00HydraulicPump,R&I(Tandem3-Section)

SM01-081-045.00RadiatorFanMotor,R&I

SM01-081-046.00HydraulicGearPump/Motor,Recondition(RadiatorFanMotor)

SM01-081-051.00HydraulicPump,R&I(Outriggers/Pick&Carry2or3-Section)

SM01-081-060.00HydraulicVanePump,R&I(Winches,RadiatorFan,BoomHoist,RearSteering)

SM01-081-061.00HydraulicVanePump,Recondition(MultipleSectionVaneType)

AREA03UPPERREVOLVINGFRAME

SM03-001-073.00UpperRevolvingFrame&TurntableBearing,R&I

SM03-003-017.00MainFixedCounterweight,R&I

SM03-010-039.00CounterweightRemovalCylinder,R&I

SM03-010-041.00CounterweightLockingCylinder,R&I

SM03-010-042.00CounterweightRemovalControlValve,R&I

SM03-010-043.00CounterweightRemovalControlValve,Recondition

SM03-010-055.00CounterweightRemovalCylinder,Recondition

2of6HTT-8690CE/86100CESeries

AREA04VERTICALSHAFTS

SM04-005-034.00SwingBrake,R&I

SM04-005-035.00SwingBrake,Recondition

SM04-010-035.00SwingReductionUnit,Recondition

SM04-010-036.00SwingReductionUnit,R&I

AREA05HORIZONTALSHAFTS

SM05-006-026.00Winch,Troubleshooting

SM05-006-028.00Winch,Recondition

SM05-006-035.00WinchAssembly,R&I

SM05-018-006.00WinchRoller,R&IAndRecondition

AREA06UPPERENGINE

SM06-008-009.00ThrottleTreadleAssembly,R&I

SM06-025-019.00OperatorÂ’sCabWaterHeater,R&I

SM06-025-022.00A/CCoilAndHeaterCoreIllustrated

SM06-025-023.00UpperCabWaterHeater&A/CEvaporatorCoil,R&I

SM06-025-026.00DieselCoolantHeater,Troubleshooting&Recondition

SM06-025-028.00DieselCoolantHeater,R&I

SM06-025-030.00UpperCabHeaterWaterSwivel,R&IAndRecondition-RotatingJoint

SM06-047-000.00ElectricalSystemWireIdentificationCode

AREA07HYDRAULICPOWERSUPPLY

SM07-000-000.00HydraulicSchematicDiagramSymbolLegend

SM07-001-027.00PilotControlAccumulator,R&I ChargingTheAccumulator

SM07-002-032.00ReliefValve,Recondition(UpperAirConditioning)

SM07-002-033.00Solenoid/ReliefValve,Recondition(BoomTelescope)

SM07-003-006.00SolenoidValves,GeneralRecondition

SM07-003-011.00DirectionalReliefValve,Recondition(BoomTelescope)

SM07-004-032.00UpperHydraulicComponents,R&I-UpperCabFloor

SM07-004-051.00UpperHydraulicComponents,R&I-UpperFrame(G1)

SM07-004-064.00UpperHydraulicComponents,R&I-SingleWinchPlumbing

SM07-004-065.00UpperHydraulicComponents,R&I-TwoWinchPlumbing(G1)

SM07-004-086.00UpperHydraulicComponents,R&I-TwoWinchPlumbing(G2)

SM07-004-087.00UpperHydraulicComponents,R&I-UpperFrame(G2)

SM07-004-088.00UpperHydraulicComponents,R&I-OneWinchPlumbing(G2)

SM07-006-034.00SwingMotor,Recondition

SM07-006-095.00WinchMotor,Recondition

SM07-006-107.00WinchMotor,R&I

SM07-006-113.00SwingMotor,R&I(w/NeedleValve)

SM07-008-037.00PressureReducingValve,Recondition(BoomHoist/TelescopeValve)

SM07-008-101.00ControlValve,Recondition(Swing)

SM07-008-107.00DualAxisControllerValve,Recondition

SM07-008-108.00SingleAxisControllerValve,Recondition

SM07-008-112.00PressureReducingValve,Recondition(PilotControlCircuit)

SM07-008-116.00DualAxisControllerValve,R&I

SM07-008-117.00SingleAxisControllerValve,R&I

SM07-008-118.00SwingBrakePedalValve,Recondition

SM07-008-122.00WinchCounterbalanceValve,Recondition

SM07-008-130.00SwingBrakePedalValve,R&I

SM07-008-132.00ControlValves,Recondition(BoomHoist,Telescope,&Winch)

SM07-008-133.00BoomHoist/TelescopeControlValve,R&II(Gen1WithSolenoidReliefValve)

SM07-008-134.00SwingControlValve,R&I

SM07-008-135.00WinchControlValve,R&I

SM07-008-140.00WinchCounterbalanceValve,R&I

SM07-008-150.00FineMeteringValve,R&I

SM07-008-151.00FineMeteringValve,Recondition

SM07-008-200.00BoomHoist/TelescopeControlValve,R&I(Gen2w/oSolenoidReliefValve)

SM07-010-006.00BoomTelescopeElectronicFootControl,R&I

SM07-018-001.00HydraulicSystemTubeFittings

AREA09TUBULARBOOM,FLY,&JIB

SM09-001-002.00TubularBoom,Fly,&JibRepair

AREA17HYDRAULICCRANEATTACHMENT

SM17-001-053.00HydraulicBoomInspection-FormedSections

SM17-001-066.00FiveSectionLatchingBoom,R&I(G1)

SM17-001-067.00FiveSectionLatchingBoom,Recondition(G1)

SM17-001-081.00FiveSectionLatchingBoom,R&I(G2)

SM17-001-082.00FiveSectionLatchingBoom,Recondition(G2)-R3TypeBoom

SM17-002-054.00BoomTelescopeCounterbalanceValve,R&I

SM17-002-055.00BoomTelescopeCylinder,Recondition

SM17-002-057.00BoomLatchingCylinder,Recondition-HydraulicTechnologies(G2)

SM17-002-059.00TelescopeCylinderLengthReel,Recondition

SM17-002-064.00BoomTelescopeCylinderCalibration

SM17-002-065.00LatchingBoomTelescopeSystem,Troubleshooting

SM17-002-066.00BoomLatching/PinningCylinder,R&I

SM17-002-068.00TelescopeCylinderLengthReel,R&I(G1)

SM17-002-069.00BoomLatching/PinningCylinder,Recondition-TexasHyd(G1&3)

SM17-002-088.00Hose&CableReel,Recondition

SM17-002-089.00BoomTelescopeCylinderMechanism,Recondition(G1)

SM17-002-105.00BoomPinningCylinder,R&I(G1)

SM17-002-106.00BoomPinningCylinder,Recondition(G1)

SM17-002-107.00BoomLatchingCylinder,R&I(G2)

SM17-002-108.00LatchingBoomTelescopeSystem,Troubleshooting(G3)

SM17-002-109.00LatchingBoomTelescopeSystem,Calibration

SM17-002-110.00BoomTelescopeCylinderMechanism,Recondition(G2)

SM17-002-111.00LatchingBoomTelescopeSystem,Calibration(G2)

SM17-002-114.00Hose&CableReel,R&I

SM17-002-115.00TelescopeCylinderLengthEncoderReels,R&I(G2)

SM17-002-117.00Pin/LatchValve,Recondition-(G1)

SM17-002-118.00Pin/LatchValve,Recondition-(G2)-R3TypeBoom

SM17-003-013.00BoomHoistCylinder,Recondition

SM17-003-039.00BoomHoistCylinder,R&I

SM17-003-040.00BoomHoistCounterbalanceValve,R&I-G1

SM17-003-055.00BoomHoistCounterbalanceValve,R&I-G2

SM17-009-004.00FiveSheaveHeadMachinery,Recondition

AREA18SPECIALATTACHMENTS

SM18-000-001.00CapscrewTorques

SM18-000-002.00Bearing,Gear,Shaft,&HousingInspection

SM18-000-003.00CraneSystemSchematics

SM18-007-006.00ReelingDrum,R&I(Greer)

SM18-007-007.00ReelingDrum,Recondition(Greer)

SM18-007-016.00ReelingDrum,Troubleshooting&Recondition(Hirschmann)

SM18-007-018.00ReelingDrum,R&I(Hirschmann)

SM18-007-021.00ReelingDrum,R&I(Hirschmann)

SM18-018-001.00AirConditioningServicePrecautions

4of6HTT-8690CE/86100CESeries

SERVICEMANUALKEYSHEET

SM18-018-004.00AirConditioningCompressor,Recondition(Carrier&Upper)

SM18-018-013.00AirConditioningCompressor,R&I(Upper)

SM18-018-014.00AirConditioningHydraulicDriveMotor,R&I(Upper)

SM18-018-015.00AirConditioningHydraulicDriveMotor,Recondition(Upper)

SM18-018-024.00AirConditioningCompressor,R&I(Carrier)

HTT-8690CE/86100CESeries

Turn static files into dynamic content formats.

Create a flipbook
Service Manual - Link Belt HTT-8690CE Crane Pdf by Heavy Equipment Manual - Issuu