HTT-8675CE II Series-MasterKeysheet (P9PrefixOnCraneSerialNumber)
AREA00GENERALINFORMATION
SM00-000-000.00ServiceManualGeneralUsage&Instructions
AREA01RUBBERTIRELOWER
SM01-001-006.00BoomRest,R&I
SM01-002-012.00FrontAxle,Recondition
SM01-002-015.00FrontWheel&BrakeDrum,R&I
SM01-003-010.00Brakes,Recondition(FrontAxles)
SM01-003-014.00AdjustingTheBrakes(FrontAxles)
SM01-003-019.00AutomaticSlackAdjusters(FrontAxles)
SM01-004-014.00FrontAxle&AirSuspension,R&I
SM01-005-027.00TroubleshootingSheppardSteeringGears
SM01-005-032.00SteeringMiterBoxes,R&I
SM01-005-033.00SteeringGears,R&I
SM01-005-034.00SteeringColumn,R&I
SM01-005-035.00SteeringColumn,Recondition
SM01-005-037.00SteeringGears,Recondition
SM01-006-037.00RearWheelAlignment&AxleStopAdjustment
SM01-006-039.00FrontWheelAlignment&SteerLinkageAdjustment
SM01-007-031.00RearAxleSteerCylinder,R&I
SM01-007-033.00RearAxleSteerCylinder,Recondition
SM01-010-039.00PowerSteeringPumpw/PriorityValve,Recondition
SM01-010-043.00PowerSteeringPump,R&I
SM01-016-002.00HeaterCore&A/CCoil,R&I
SM01-018-057.00Transmission,Recondition
SM01-018-062.00TransmissionAndClutch,R&I
SM01-019-034.00TransmissionShiftControl,R&I
SM01-020-002.00SuspendedBrakePedal,Recondition
SM01-020-011.00SuspendedBrakePedalValve,R&I
SM01-022-004.00U-JointInstallation-HalfRoundYokes
SM01-022-005.00U-JointInstallation-FullRoundYokes
SM01-024-013.00RearAxles,Recondition
SM01-025-011.00Brakes,Recondition(RearSteerAxle)
SM01-025-016.00AntilockBrakeSystem,Troubleshooting
SM01-027-000.00PneumaticSystemAirLineIdentificationCode
SM01-027-028.00FrontAirBrakeChamber,Recondition
SM01-027-054.00RearDualAirBrakeChamber,R&I
SM01-027-062.00AirDryer,R&I
SM01-027-063.00AirDryer,Recondition
SM01-027-091.00FrontAirBrakeChamber,R&I
SM01-027-106.00CagingDualAirBrakeChambers
SM01-027-117.00DualAirBrakeChamber,Recondition
SM01-027-143.00AirSystemComponents,R&I
SM01-027-144.00AirSystemComponents,R&I-BoomTrailer
SM01-028-004.00RearWheelHub&BrakeDrum,R&I
SM01-029-036.00RearAxles&AirSuspension,R&I
SM01-039-003.00HydraulicSystemCleaningProcedure
SM01-039-005.00HydraulicReservoirFilterAssembly,Recondition
SM01-039-008.00HydraulicReservoirFilterAssembly,R&I
SM01-043-001.00SolenoidValves,GeneralRecondition
SM01-043-003.00OutriggerSolenoidValveStack,Recondition(Function)
SM01-043-004.004WaySolenoidValve,Recondition(OutriggerDirectional)
SM01-043-045.00OutriggerDirectionalControlValve,R&I
SM01-043-047.00FifthOutriggerDirectionalControlValve,R&I
SM01-043-048.00OutriggerFunctionControlValve,R&I
SM01-044-023.00FifthOutriggerLockValveCartridge,R&I
SM01-044-027.00OutriggerLockValveCartridge,R&IAndRecondition(MainOutriggers)
SM01-045-048.00BottomOutriggerBeamCylinder,Recondition
SM01-045-049.00TopOutriggerBeamCylinder,Recondition
SM01-045-059.00OutriggerBeamAssembly,R&I
SM01-045-060.00OutriggerBeamCylinder,R&I
SM01-046-034.00JackCylinder,Recondition(FifthOutrigger)
SM01-046-047.00JackCylinder,R&I(MainOutriggers)
SM01-046-048.00JackCylinder,Recondition(MainOutriggers)
SM01-046-049.00FifthOutriggerJackCylinder,R&I
SM01-047-011.00ReliefValve,Recondition(HydraulicOilCooler)
SM01-047-038.00Pick&CarryManifoldBlock,Illustrated-(G1)
SM01-047-041.00EmergencySteeringSupplyValve,Recondition
SM01-047-048.00Pick&CarryManifoldBlock,Illustrated-(G2)
SM01-048-044.00RotatingJoint,Recondition
SM01-048-049.00RotatingJoint,R&I
SM01-050-004.00HydraulicOilCoolerAssembly,R&I
SM01-050-005.00OilCoolerHydraulicMotor,R&I
SM01-050-015.00HydraulicOilCoolerAccumulator,R&I
SM01-050-016.00OilCoolerHydraulicMotor,Recondition(Parker)
SM01-066-024.00Battery,R&I
SM01-069-014.00Tires&Rims,R&I
SM01-069-016.00Tire&Rim,Inspection&Maintenance(AluminumDiscRims&TubelessTires)
SM01-071-004.00RepairOfComponentsMadeOfFibrousCompositeMaterials
SM01-071-013.00EngineHousing,R&I
SM01-071-024.00EngineHousing,R&I(G2)
SM01-073-002.00ElectronicGauge,Troubleshooting
SM01-075-050.00Starter,R&I
SM01-075-051.00Alternator,R&I
SM01-075-052.00Radiator,ChargedAirAndTransmissionOilCooler,R&I
SM01-076-058.00CollectorRing,R&I
SM01-076-068.00CollectorRing,Recondition(37Rings)
SM01-076-081.00HeavyDutyCollectorRing,Recon.(36Rings)
SM01-079-066.00LowerHydraulicComponents,R&I-RearSteering
SM01-079-067.00LowerHydraulicComponents,R&I-Suction,Pressure,&ReturnLines
SM01-081-014.00HydraulicPump,Recondition(MultipleSectionGearType)
SM01-081-040.00HydraulicPump,R&I(TandemPump)
SM01-081-045.00RadiatorFanMotor,R&I
SM01-081-046.00HydraulicGearPump/Motor,Recondition-PGM620Series(RadiatorFan)
SM01-081-051.00HydraulicPump,R&I(Outriggers/Pick&Carry2or3-Section)
SM01-081-060.00HydraulicVanePump,R&I(Winches,RadiatorFan,BoomHoist,RearSteering)
SM01-081-061.00HydraulicVanePump,Recondition(MultipleSectionVaneType)
AREA03UPPERREVOLVINGFRAME
SM03-001-075.00UpperRevolvingFrame&TurntableBearing,R&I
SM03-010-025.00CounterweightRemovalCylinder,Recondition
SM03-010-038.00CounterweightRemovalControlValve,R&I
SM03-010-047.00CounterweightRemovalCylinder,R&I
AREA04VERTICALSHAFTS
SM04-010-033.00SwingReductionUnitw/Brake,Recondition
SM04-010-038.00SwingReductionUnit&Brake,R&I
AREA05HORIZONTALSHAFTS
SM05-006-025.00Winch,Recondition
SM05-006-026.00Winch,Troubleshooting
SM05-006-038.00WinchAssembly,R&I
SM05-018-003.00WinchRoller,Recondition
AREA06UPPERENGINE
SM06-008-009.00ThrottleTreadleAssembly,R&I
SM06-025-019.00OperatorsCabWaterHeater,R&I(WithoutAirConditioning)
SM06-025-022.00A/CCoilAndHeaterCore,Illustrated
SM06-025-023.00UpperCabA/CCoil&HeaterCore,R&I
SM06-025-026.00DieselCoolantHeater,Troubleshooting&Recondition
SM06-025-028.00DieselCoolantHeater,R&I
SM06-025-030.00UpperCabHeaterWaterSwivel,R&IAndRecondition(RotatingJoint)
SM06-047-000.00ElectricalSystemWireIdentificationCode
AREA07HYDRAULICPOWERSUPPLY
SM07-000-000.00HydraulicSchematicDiagramSymbolLegend
SM07-001-027.00PilotControlAccumulator,R&I
SM07-002-033.00Solenoid/ReliefValve,Recondition(BoomTelescope)
SM07-003-006.00SolenoidValves,GeneralRecondition
SM07-003-011.00DirectionalReliefValve,Recondition(BoomTelescopeCylinderMechanism)
SM07-004-031.00UpperHydraulicComponents,R&I-UpperCabFloor
SM07-004-060.00UpperHydraulicComponents,R&I-UpperFrame(G1)
SM07-004-066.00UpperHydraulicComponents,R&I-SingleWinchPlumbing
SM07-004-067.00UpperHydraulicComponents,R&I-TwoWinchPlumbing
SM07-004-080.00UpperHydraulicComponents,R&I-UpperFrame(G2)
SM07-004-090.00UpperHydraulicComponents,R&I-UpperFrame(G3)
SM07-006-034.00SwingMotor,Recondition(VonRuden)
SM07-006-095.00WinchMotor,Recondition(Linde)
SM07-006-109.00WinchMotor,R&I
SM07-006-124.00SwingMotor,R&I(w/NeedleValve)
SM07-008-032.00ControlValves,Recondition(ModelV20)
SM07-008-037.00PressureReducingValve,Recondition
SM07-008-107.00DualAxisControllerValve,Recondition
SM07-008-108.00SingleAxisControllerValve,Recondition
SM07-008-112.00PressureReducingValve,Recondition
SM07-008-116.00DualAxisControllerValve,R&I
SM07-008-117.00SingleAxisControllerValve,R&I
SM07-008-118.00SwingBrakePedalValve,Recondition
SM07-008-122.00WinchCounterbalanceValve,Recondition
SM07-008-132.00ControlValves,Recondition(Husco7000Series)
SM07-008-152.00WinchCounterbalanceValve,R&I
SM07-008-153.00SwingBrakePedalValve,R&I
SM07-008-154.00WinchControlValve,R&I(SingleorDoubleWinch)
SM07-008-155.00SwingControlValve,R&I
SM07-008-156.00BoomHoist/TelescopeControlValve,R&II(Gen1withSolenoidReliefValve)
SM07-008-199.00BoomHoist/TelescopeControlValve,R&I(Gen2w/oSolenoidReliefValve)
SM07-010-006.00BoomTelescopeElectronicFootControl,R&I
SM07-018-001.00HydraulicSystemTubeFittings
AREA09TUBULARBOOM,FLY,&JIB ********************************************************************************************
SM09-001-002.00TubularBoom,Fly,&JibRepair
AREA17HYDRAULICCRANEATTACHMENT
SM17-001-053.00HydraulicBoomInspection-FormedSections
SM17-001-068.00FourSectionBoom,R&I(G1)
SM17-001-069.00FourSectionBoom,Recondition(41-127LatchingBoom)
SM17-001-083.00FourSectionLatchingBoom,R&I(G2)
SM17-001-084.00FourSectionLatchingBoom,Recondition(R3TypeBoom)
SM17-002-054.00BoomTelescopeCounterbalanceValve,R&I
SM17-002-055.00BoomTelescopeCylinderRecondition
SM17-002-057.00BoomLatchingCylinder,Recondition-HydraulicTechnologies(G2)
SM17-002-059.00TelescopeCylinderLengthReel,Recondition
SM17-002-066.00BoomLatching/PinningCylinder,R&I
SM17-002-068.00TelescopeCylinderLengthReel,R&I(G1)
SM17-002-069.00BoomLatching/PinningCylinder,Recondition-TexasHyd(G1&3)
SM17-002-070.00LatchingBoomTelescopeSystem,Troubleshooting
SM17-002-071.00BoomTelescopeCylinder,Calibration
SM17-002-088.00Hose&CableReel,Recondition
SM17-002-090.00BoomTelescopeCylinderMechanism,Recondition(G1)
SM17-002-105.00BoomPinningCylinder,R&I(G1)
SM17-002-106.00BoomPinningCylinder,Recondition(G1)
SM17-002-107.00BoomLatchingCylinder,R&I(G2)
SM17-002-110.00BoomTelescopeCylinderMechanism,Recondition(G2)
SM17-002-112.00LatchingBoomTelescopeSystem,Troubleshooting(G2)
SM17-002-113.00LatchingBoomTelescopeSystem,Calibration(G2)
SM17-002-114.00Hose&CableReel,R&I
SM17-002-115.00TelescopeCylinderLengthEncoderReels,R&I(G2)
SM17-002-117.00Pin/LatchValve,Recondition-(G1)
SM17-002-118.00Pin/LatchValve,Recondition-(G2)-R3TypeBoom
SM17-003-013.00BoomHoistCylinder,Recondition
SM17-003-039.00BoomHoistCylinder,R&I
SM17-003-040.00BoomHoistCounterbalanceValve,R&I
SM17-009-004.00FiveSheaveBoomHeadMachinery,Recondition
AREA18SPECIALATTACHMENTS
SM18-000-001.00CapscrewTorques
SM18-000-002.00Gear,Shaft,Bearing,&HousingInspection
SM18-000-003.00CraneSystemsSchematics
SM18-007-006.00ReelingDrum,R&I(Greer)
SM18-007-007.00ReelingDrum,Recondition(Greer)
SM18-007-016.00ReelingDrum,Troubleshooting&Recondition(Hirschmann)
SM18-007-018.00ReelingDrum,R&I(Hirschmann)
SM18-007-021.00ReelingDrum,R&I(HirschmannLWG522)
SM18-018-001.00AirConditioningServiceInstructions
SM18-018-004.00AirConditioningCompressor,Recondition(CarrierandUpper)
SM18-018-013.00AirConditioningCompressor,R&I(Upper)
SM18-018-014.00AirConditioningHydraulicDriveMotor,R&I(Upper)
SM18-018-015.00AirConditioningHydraulicDriveMotor,Recondition(Upper)
SM18-018-024.00AirConditioningCompressor,R&I(Carrier)
1.Capscrews,Washers,&Locknuts
2.LocatorCaps
3.BoomRestExtensions
BoomRestExtension,R&I
Thisprocedurecoverstheremovalandinstallationof theboomrestextensions.Forremovalandinstallation oftheremainingboomrestcomponents,seeSM KeysheetArea01---001.
Removal
1.Lower,detach,andsecureload,asrequired.
2.Stabilizethecraneforserviceasfollows:
a.Parkthecraneoutofthewayonafirmandlevel surface.
b.Engagetheparkbrakeand/orproperlyblock thetires.
c.Engagetheswingparkbrakeortravelswing lock,asrequired.
d.Levelthecraneonfullyextendedoutriggers.
e.Fullyretractandlowertheboomovertherear ofthecarrier.
3.Shutdowntheengineanddisengagethemainhydraulicpump.
4.Capscrews,Washers,&Locknuts
5.PivotAssembly
WARNING
Solventsandcleaningsolutionscanbe hazardous.Seriouspersonalinjurymay resultfrommisuseoftheseproducts.Read andfollowallthemanufacturers recommendationsconcerningsolventsand cleaningsolutions.
4.Thoroughlycleanareatobedisassembledwithan approvedcleaningsolvent.Allowtheareatoair dry.
RefertoFigure1.
5.Removethecapscrews,washers,andlocknuts(1).
6.Separatethelocatorcap(2)fromtheboomrest extension(3).
7.Supporttheboomrestextension(3),andremove thecapscrews,washers,andlocknuts(4).
8.Removetheboomrestextension(3)fromthepivot assembly(5).
9.RepeatSteps5thru8fortheremovaloftheoppositeboomrestextension(3),asrequired.