HTC-8650/8660Series-MasterKeysheet (E9PrefixOnCraneSerialNumber)
AREA00GENERALINFORMATION
SM00-000-000.00HowToUseThisManual,GeneralServiceInstructionsAndSafetyProcedures AREA01RUBBERTIRELOWER
SM01-001-005.00BoomRest,R&I
SM01-002-012.00FrontAxle,Recondition
SM01-002-015.00FrontWheel&BrakeDrum,R&I
SM01-003-010.00Brakes,Recondition(EatonEB&ESType)
SM01-003-014.00AdjustingTheBrakes(EatonEB,ES&RockwellP,Q,TSeries)
SM01-003-019.00AutomaticSlackAdjusters(Eaton)
SM01-004-009.00FrontAxle&Suspension,R&I
SM01-005-003.00SteeringGear,Recondition(Master)
SM01-005-004.00SteeringGear,Recondition(Slave)
SM01-005-005.00MiterBox,R&I
SM01-005-010.00SteeringDriveShafts,Recondition
SM01-005-013.00SteeringColumn,R&I
SM01-005-015.00SteeringColumn,Recondition
SM01-006-022.00SteeringGears,R&I
SM01-006-023.00FrontWheelAlignment&SteeringLinkageAdjustment ReliefPlungerAdjustment AxleStopAdjustment
SM01-010-017.00PowerSteeringPump,R&I
SM01-010-025.00PowerSteeringPump,Recondition
SM01-016-001.00HeaterCore,R&I(w/oCarrierCabAirConditioning)
SM01-016-002.00HeaterCore&A/CCoil,R&I(w/CarrierCabAirConditioning)
SM01-017-008.00Clutch,R&IAndRecondition
SM01-018-041.00Transmission,Recondition(Eaton)
SM01-018-042.00Transmission,R&I
SM01-019-011.00TransmissionSlaveControl,R&I
SM01-019-014.00TransmissionAirShiftControl,Recondition
SM01-019-020.00TransmissionShiftCableAdjustment
SM01-019-024.00TransmissionMasterControl,R&I
SM01-020-002.00SuspendedBrakePedal,Recondition
SM01-020-005.00SuspendedBrakePedal,R&I(Generation1)
SM01-020-008.00SuspendedBrakePedal,R&I(Generation2)
SM01-022-005.00U-JointInstallation-FullRoundYokes
SM01-024-005.00Rear-RearAxle,Recondition(Rockwell)
SM01-024-009.00Front-RearAxle,Recondition(Rockwell)
SM01-024-010.00RearAxles,Recondition(EatonRS520/DS520ModelSeries)
SM01-025-008.00Brakes,Recondition(RockwellP,Q&TSeries)
SM01-025-009.00AutomaticSlackAdjusters,Recondition(RockwellRearBrakes)
SM01-027-026.00CagingDualAirBrakeChambers
SM01-027-028.00FrontAirBrakeChamber,Recondition
SM01-027-029.00RearDualAirBrakeChamber,Recondition
SM01-027-056.00AirDryer,R&I(Horton)
SM01-027-057.00AirDryer,Recondition(Horton)
SM01-027-061.00SpringBrakeValve,Recondition
SM01-027-062.00AirDryer,R&I(Bendix)
SM01-027-063.00AirDryer,Recondition(Bendix)
SM01-027-078.00AirSystemComponents,R&I(Generation1)
SM01-027-079.00AirSystemSchematicDiagram(Generation1)
SM01-027-080.00AirSystemSchematicDiagram(Generation2)
SM01-027-081.00AirSystemSchematicDiagram(Generation3)
SM01-027-087.00AirSystemSchematicDiagram(Generation4)
SM01-027-091.00FrontAirBrakeChamber,R&I
SM01-027-092.00RearDualAirBrakeChamber,R&I
SM01-027-095.00AirSystemComponents,R&I(Generation2-w/RearAirSuspension)
SM01-027-096.00AirSystemSchematicDiagram(Generation5)
SM01-028-002.00RearWheelHub&BrakeDrum,R&I
SM01-029-012.00RearAxles&Suspension,R&I(Rockwell)
SM01-029-016.00RearAxles&Suspension,R&I(Eaton)
SM01-029-019.00RearAxles&AirSuspension,R&I(Eaton)
SM01-029-021.00SuspensionLiftCylinder,Recondition
SM01-029-022.00SuspensionLiftCylinder,R&I
SM01-039-002.00VacuumPressureReliefValve,Recondition
SM01-039-003.00HydraulicSystemCleaningProcedure
SM01-039-004.00HydraulicReservoirFilterAssembly,R&I
SM01-039-005.00HydraulicReservoirFilterAssembly,Recondition
SM01-043-001.00SolenoidValves,GeneralRecondition
SM01-043-003.00OutriggerSolenoidValveStack,Recondition(Function)
SM01-043-004.00FourWaySolenoidValve,Recondition(OutriggerDirectional)
SM01-043-010.00OutriggerFunctionValveStack,R&I
SM01-043-018.00OutriggerDirectionalValve,R&I
SM01-043-035.00FourWayDirectionalSolenoidValve,Recondition(FifthOutrigger)
SM01-044-007.00LockValve,Recondition
SM01-044-008.00JackCylinderLockValve,R&I(MainOutriggers)
SM01-044-017.00FifthOutriggerLockValve,R&I
SM01-044-023.00OutriggerLockValveCartridge,R&I(JackCylinderw/IntegralLockValve)
SM01-045-014.00OutriggerBeamCylinder,Recondition
SM01-045-040.00OutriggerBeam&BeamCylinder,R&I
SM01-046-016.00JackCylinder,Recondition
SM01-046-028.00JackCylinder,R&I
SM01-046-033.00FifthOutriggerJackCylinder,R&I(Generation1)
SM01-046-034.00JackCylinder,Recondition(FifthOutrigger)
SM01-046-041.00FifthOutriggerJackCylinder,R&I(Generation2)
SM01-047-011.00ReliefValve,Recondition(Outriggers-Generation1)
SM01-047-034.00ReliefValve,Recondition(Outriggers-Generation2)
SM01-048-015.00RotatingJoint,R&I
SM01-048-017.00RotatingJoint,Recondition(Generation1)
SM01-048-022.00RotatingJoint,Recondition(Generation2)
SM01-063-086.00Starter,R&I
SM01-063-087.00Alternator,R&I
SM01-063-088.00Radiator,R&I(Generation1-w/EngineMountedFan)
SM01-063-091.00RadiatorFanClutch,R&I
SM01-063-092.00RadiatorFanClutch,Recondition
SM01-063-093.00TorqueLimitSwitchCheck,Adjustment,&Troubleshooting
SM01-063-105.00Radiator,R&I(Generation2-w/HydraulicFanMotor)
SM01-069-009.00Tires&Rims,R&I
SM01-071-003.00EngineHousing,R&I
SM01-071-004.00RepairOfComponentsMadeOfFibrousCompositeMaterials
SM01-073-001.00ElectronicGauge,Troubleshooting(Generation1-AMETEK/Dixson)
SM01-073-002.00ElectronicGauge,Troubleshooting(Generation2-AMETEK/Dixson)
SM01-076-020.00CollectorRing,R&I
SM01-076-021.00CollectorRing,Recondition(Generation1)
SM01-076-024.00CollectorRing,Recondition(Generation2)
SM01-076-029.00CollectorRing,Recondition(Generation3)
SM01-076-038.00CollectorRing,Recondition(Generation4)
SM01-079-010.00LowerHydraulicComponents,R&I(Generation1-w/oRearAirSuspension)
SM01-079-014.00LowerHydraulicComponents,R&I(Generation2)
SM01-079-021.00LowerHydraulicComponents,R&I(Generation3)
SM01-079-027.00LowerHydraulicComponents,R&I(Generation4)
SM01-079-028.00LowerHydraulicComponents,R&I(Gen5-w/HydraulicRadiatorFanMotor)
SM01-080-033.00PumpDisconnect,R&I(Generation1)
SM01-080-034.00PumpDisconnect,Recondition(Generation1)
SM01-080-035.00MainHydraulicPump,R&I(Generation1)
SM01-080-038.00MainHydraulicPump,R&I(Generation2)
SM01-080-039.00PumpDisconnect,R&I(Generation2)
SM01-080-040.00PumpDisconnect,Recondition(Generation2)
SM01-080-046.00PumpDrive,Recondition(Durst)
SM01-080-047.00PumpDrive,R&I(Durst)
SM01-081-014.00HydraulicPump,Recondition(MultiSectionCommercial-Intertech)
SM01-081-029.00RadiatorFanPump,R&I
SM01-081-030.00MainHydraulicPump,R&I(Generation3-w/DurstPumpDrive)
SM01-081-036.00RadiatorFanMotor,Recondition
SM01-081-045.00RadiatorFanMotor,R&I
SM01-083-008.00PressureCompensatingPump,R&I
SM01-083-009.00PressureCompensatingPump,Recondition
SM01-085-002.00EnginePreheater,R&I
SM01-085-004.00EnginePreheater,Recondition AREA03UPPERREVOLVINGFRAME
SM03-001-064.00UpperRevolvingFrame&TurntableBearing,R&I
SM03-010-024.00CounterweightRemovalCylinder,R&I
SM03-010-025.00CounterweightRemovalCylinder,Recondition AREA04VERTICALSHAFTS
SM04-005-017.00BrakeCaliper,Recondition(MechanicalApplication)
SM04-005-023.00SwingBrakeCaliper,Recondition(HydraulicApplication)
SM04-005-024.00SwingBrake,R&I(CaliperType)
SM04-005-026.00SwingServiceBrakeCaliper,R&I
SM04-005-027.00SwingParkBrakeCaliper,R&I
SM04-005-028.00SwingParkBrakeCaliper,Recondition
SM04-010-010.00SwingSpeedReducer,Recondition(w/CaliperTypeSwingBrake)
SM04-010-023.00SwingReductionUnit,R&I
AREA05HORIZONTALSHAFTS
SM05-006-015.00Winch,R&I(Generation1-w/BradenCH150A,175A,185A,CH230)
SM05-006-021.00Winch,Troubleshooting(Generation1-w/BradenCH150A,175A,185A,CH230)
SM05-006-022.00Winch,Recondition(Generation1-w/BradenCH150A,175A,185A,CH230)
SM05-006-025.00Winch,Recondition(Generation2-w/BradenCH210)
SM05-006-026.00Winch,Troubleshooting(Generation2-w/BradenCH210)
SM05-006-030.00Winch,R&I(Generation2-w/BradenCH210)
SM05-010-007.00DrumRotationIndicator,R&IAndTroubleshooting
SM05-018-002.00WinchRoller,Recondition(SteelRoller)
SM05-018-003.00WinchRoller,Recondition(NylonRoller)
AREA06UPPERENGINE
SM06-008-009.00ThrottleTreadleAssembly,R&I
SM06-008-010.00ThrottleTreadleAssembly,Recondition
SM06-025-004.00DieselCabHeater,R&I
SM06-025-005.00DieselCabHeater,Recondition&Troubleshooting
SM06-025-007.00HydraulicCabHeater,R&I(FloorMounted)
SM06-025-008.00HydraulicCabHeater,Recondition(FloorMounted)
SM06-025-009.00HydraulicHeater-Troubleshooting
SM06-025-010.00DieselCabHeater,Recondition&Troubleshooting
SM06-025-012.00HydraulicCabHeater,R&I(ElevatedMount)
SM06-025-014.00HydraulicCabHeater,Recondition(ElevatedMount)
SM06-047-000.00ElectricalSystemWireIdentificationCode
SM06-047-083.00ElectricalSystemSchematicDiagram(Generation1)
SM06-047-084.00ElectricalSystemSchematicDiagram(Generation2)
SM06-047-085.00ElectricalSystemSchematicDiagram(Generation3)
SM06-047-099.00ElectricalSystemSchematicDiagram(Generation4)
SM06-047-100.00ElectricalSystemSchematicDiagram(Generation5)
SM06-047-101.00ElectricalSystemSchematicDiagram(Generation6)
SM06-047-110.00ElectricalSystemSchematicDiagram(Generation7)
SM06-047-119.00ElectricalSystemSchematicDiagram(Generation8)
SM06-047-125.00ElectricalSystemSchematicDiagram(Generation9)
SM06-047-128.00ElectricalSystemSchematicDiagram(Generation10)
AREA07HYDRAULICPOWERSUPPLY
SM07-000-117.00HydraulicSystemSchematicDiagram(Generation1)
SM07-000-141.00HydraulicSystemSchematicDiagram(Generation2)
SM07-000-143.00HydraulicSystemSchematicDiagram(Generation3)
SM07-001-025.00PilotControlAccumulator,R&I
SM07-003-006.00SolenoidValves,GeneralRecondition
SM07-005-052.00HydraulicGearPumpAssembly,Recondition(HydraulicHeater)
SM07-005-059.00HydraulicHeaterGearPump,R&I
SM07-006-034.00SwingMotor,Recondition
SM07-006-057.00SwingMotor,R&I(w/CaliperTypeSwingBrake)
SM07-006-061.00HydraulicMotor,Recondition(HydraulicHeater)
SM07-006-072.00WinchMotor,R&I(Generation1-w/BradenCH150A,175A,185A,CH230)
SM07-006-073.00HydraulicMotor,Recondition(Winch)
SM07-006-074.00HydraulicHeaterMotor,R&I
SM07-006-076.00TwoSpeedValve,Recondition(WinchMotor)
SM07-006-097.00WinchMotor,R&I(Generation2-w/BradenCH210)
SM07-008-014.00WinchCounterbalanceValve,Recondition
SM07-008-048.00FootControlValve,R&I(BoomTelescope)
SM07-008-051.00BoomHoistControlValve,Recondition(GresenV70)
SM07-008-055.00ControllerValveAssembly,R&I
SM07-008-056.00ControllerValveAssembly,Recondition
SM07-008-058.00WinchControlValve,Recondition(GresenV70)
SM07-008-060.00CounterweightRemovalCylinderControlValve,Recondition
SM07-008-065.00PressureReducingValve,Recondition
SM07-008-066.00ControlValve,Recondition(GresenV40)
SM07-008-067.00FootControlValve,Recondition(BoomTelescope)
SM07-008-076.00SingleAxisControlValves,R&I
SM07-008-077.00SingleAxisControlValves,Recondition
SM07-008-078.00UpperHydraulicComponents,R&I
SM07-008-080.00WinchCounterbalanceValve,R&I
SM07-008-082.00CounterweightRemovalControlValve,R&I
SM07-018-001.00HydraulicSystemTubeFittings
SM07-029-002.00SwingBrakeActuator,Recondition
SM07-029-004.00SwingBrakeActuator,R&I
AREA09TUBULARBOOM,FLY,&JIB
SM09-001-002.00TubularBoom,Fly,&JibRepair
AREA14CAB&HOUSEASSEMBLY
SM14-001-006.00RepairOfComponentsMadeOfFibrousCompositeMaterials AREA17HYDRAULICCRANEATTACHMENT
SM17-001-036.00HydraulicBoomInspection
SM17-001-037.00FourSectionBoom,Recondition(Generation1)
SM17-001-043.00Boom,R&I
SM17-001-058.00FourSectionBoom,Recondition-w/AdjustableHoseWheelTension(Gen2) RetrofittingAdjustableHoseWheelTensionComponents&RearWearShoes
SM17-002-022.00BoomTelescopeCylinder,Recondition
SM17-002-034.00BoomTelescopeCylinder,Troubleshooting
SM17-002-035.00BoomTelescopeCounterbalanceValve,R&I
SM17-003-010.00BoomHoistCylinders,R&I
SM17-003-013.00BoomHoistCylinder,Recondition
SM17-003-014.00BoomHoistCounterbalanceValve,R&I
SM17-003-015.00BoomHoistCounterbalanceValve,Recondition
SM17-009-003.00FourSheaveBoomHeadMachinery,Recondition
SM17-009-004.00FiveSheaveBoomHeadMachinery,Recondition
AREA18SPECIALATTACHMENTS
SM18-000-001.00CapscrewTorques
SM18-000-002.00Bearing,Gear,Shaft,&HousingInspection
SM18-000-003.00CraneSystemSchematics
SM18-007-001.00ReelingDrum,R&I(RectangularType)
SM18-007-002.00ReelingDrum,Recondition(RectangularType)
SM18-007-003.00ReelingDrum,R&I(RoundType)
SM18-007-004.00ReelingDrum,Recondition(RoundType)
SM18-018-001.00AirConditioningServicePrecautions
SM18-018-002.00AirConditioningHydraulicDriveMotor,R&I(Upper)
SM18-018-003.00AirConditioningHydraulicDriveMotor,Recondition(Upper)
SM18-018-004.00AirConditioningCompressor,Recondition
SM18-018-006.00AirConditioningCompressor,R&I(Upper)
SM18-018-008.00AirConditioningCompressor,R&I(Carrier)
