SERVICE MANUAL
0116
KEYSHEET
HTC- 8650/8660 Series - Master Keysheet (E9 Prefix On Crane Serial Number) AREA 00 GENERAL INFORMATION ******************************************************************************************** SM00- 000- 000.00 How To Use This Manual, General Service Instructions And Safety Procedures AREA 01 RUBBER TIRE LOWER ******************************************************************************************** SM01- 001- 005.00 Boom Rest, R & I SM01- 002- 012.00 Front Axle, Recondition SM01- 002- 015.00 Front Wheel & Brake Drum, R & I SM01- 003- 010.00 Brakes, Recondition (Eaton EB & ES Type) SM01- 003- 014.00 Adjusting The Brakes (Eaton EB,ES & Rockwell P,Q,T Series) SM01- 003- 019.00 Automatic Slack Adjusters (Eaton) SM01- 004- 009.00 Front Axle & Suspension, R & I SM01- 005- 003.00 Steering Gear, Recondition (Master) SM01- 005- 004.00 Steering Gear, Recondition (Slave) SM01- 005- 005.00 Miter Box, R & I SM01- 005- 010.00 Steering Drive Shafts, Recondition SM01- 005- 013.00 Steering Column, R & I SM01- 005- 015.00 Steering Column, Recondition SM01- 006- 022.00 Steering Gears, R & I SM01- 006- 023.00 Front Wheel Alignment & Steering Linkage Adjustment Relief Plunger Adjustment Axle Stop Adjustment SM01- 010- 017.00 Power Steering Pump, R & I SM01- 010- 025.00 Power Steering Pump, Recondition SM01- 016- 001.00 Heater Core, R & I (w/o Carrier Cab Air Conditioning) SM01- 016- 002.00 Heater Core & A/C Coil, R & I (w/Carrier Cab Air Conditioning) SM01- 017- 008.00 Clutch, R & I And Recondition SM01- 018- 041.00 Transmission, Recondition (Eaton) SM01- 018- 042.00 Transmission, R & I SM01- 019- 011.00 Transmission Slave Control, R & I SM01- 019- 014.00 Transmission Air Shift Control, Recondition SM01- 019- 020.00 Transmission Shift Cable Adjustment SM01- 019- 024.00 Transmission Master Control, R & I SM01- 020- 002.00 Suspended Brake Pedal, Recondition SM01- 020- 005.00 Suspended Brake Pedal, R & I (Generation 1) SM01- 020- 008.00 Suspended Brake Pedal, R & I (Generation 2) SM01- 022- 005.00 U- Joint Installation - Full Round Yokes SM01- 024- 005.00 Rear- Rear Axle, Recondition (Rockwell) SM01- 024- 009.00 Front- Rear Axle, Recondition (Rockwell) SM01- 024- 010.00 Rear Axles, Recondition (Eaton RS520/DS520 Model Series) SM01- 025- 008.00 Brakes, Recondition (Rockwell P,Q & T Series ) SM01- 025- 009.00 Automatic Slack Adjusters, Recondition (Rockwell Rear Brakes) SM01- 027- 026.00 Caging Dual Air Brake Chambers SM01- 027- 028.00 Front Air Brake Chamber, Recondition SM01- 027- 029.00 Rear Dual Air Brake Chamber, Recondition SM01- 027- 056.00 Air Dryer, R & I (Horton) SM01- 027- 057.00 Air Dryer, Recondition (Horton) SM01- 027- 061.00 Spring Brake Valve, Recondition SM01- 027- 062.00 Air Dryer, R & I (Bendix) SM01- 027- 063.00 Air Dryer, Recondition (Bendix) SM01- 027- 078.00 Air System Components, R & I (Generation 1) SM01- 027- 079.00 Air System Schematic Diagram (Generation 1) SM01- 027- 080.00 Air System Schematic Diagram (Generation 2) SM01- 027- 081.00 Air System Schematic Diagram (Generation 3) Book 907
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SERVICE MANUAL SM01- 027- 087.00 SM01- 027- 091.00 SM01- 027- 092.00 SM01- 027- 095.00 SM01- 027- 096.00 SM01- 028- 002.00 SM01- 029- 012.00 SM01- 029- 016.00 SM01- 029- 019.00 SM01- 029- 021.00 SM01- 029- 022.00 SM01- 039- 002.00 SM01- 039- 003.00 SM01- 039- 004.00 SM01- 039- 005.00 SM01- 043- 001.00 SM01- 043- 003.00 SM01- 043- 004.00 SM01- 043- 010.00 SM01- 043- 018.00 SM01- 043- 035.00 SM01- 044- 007.00 SM01- 044- 008.00 SM01- 044- 017.00 SM01- 044- 023.00 SM01- 045- 014.00 SM01- 045- 040.00 SM01- 046- 016.00 SM01- 046- 028.00 SM01- 046- 033.00 SM01- 046- 034.00 SM01- 046- 041.00 SM01- 047- 011.00 SM01- 047- 034.00 SM01- 048- 015.00 SM01- 048- 017.00 SM01- 048- 022.00 SM01- 063- 086.00 SM01- 063- 087.00 SM01- 063- 088.00 SM01- 063- 091.00 SM01- 063- 092.00 SM01- 063- 093.00 SM01- 063- 105.00 SM01- 069- 009.00 SM01- 071- 003.00 SM01- 071- 004.00 SM01- 073- 001.00 SM01- 073- 002.00 SM01- 076- 020.00 SM01- 076- 021.00 SM01- 076- 024.00 SM01- 076- 029.00 SM01- 076- 038.00 SM01- 079- 010.00 SM01- 079- 014.00 SM01- 079- 021.00
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KEYSHEET
Air System Schematic Diagram (Generation 4) Front Air Brake Chamber, R & I Rear Dual Air Brake Chamber, R & I Air System Components, R & I (Generation 2 - w/Rear Air Suspension) Air System Schematic Diagram (Generation 5) Rear Wheel Hub & Brake Drum, R & I Rear Axles & Suspension, R & I (Rockwell) Rear Axles & Suspension, R & I (Eaton) Rear Axles & Air Suspension, R & I (Eaton) Suspension Lift Cylinder, Recondition Suspension Lift Cylinder, R & I Vacuum Pressure Relief Valve, Recondition Hydraulic System Cleaning Procedure Hydraulic Reservoir Filter Assembly, R & I Hydraulic Reservoir Filter Assembly, Recondition Solenoid Valves, General Recondition Outrigger Solenoid Valve Stack, Recondition (Function) Four Way Solenoid Valve, Recondition (Outrigger Directional) Outrigger Function Valve Stack, R & I Outrigger Directional Valve, R & I Four Way Directional Solenoid Valve, Recondition (Fifth Outrigger) Lock Valve, Recondition Jack Cylinder Lock Valve, R & I (Main Outriggers) Fifth Outrigger Lock Valve, R & I Outrigger Lock Valve Cartridge, R & I (Jack Cylinder w/Integral Lock Valve) Outrigger Beam Cylinder, Recondition Outrigger Beam & Beam Cylinder, R & I Jack Cylinder, Recondition Jack Cylinder, R & I Fifth Outrigger Jack Cylinder, R & I (Generation 1) Jack Cylinder, Recondition (Fifth Outrigger) Fifth Outrigger Jack Cylinder, R & I (Generation 2) Relief Valve, Recondition (Outriggers - Generation 1) Relief Valve, Recondition (Outriggers - Generation 2) Rotating Joint, R & I Rotating Joint, Recondition (Generation 1) Rotating Joint, Recondition (Generation 2) Starter, R & I Alternator, R & I Radiator, R & I (Generation 1 - w/Engine Mounted Fan) Radiator Fan Clutch, R & I Radiator Fan Clutch, Recondition Torque Limit Switch Check, Adjustment, & Troubleshooting Radiator, R & I (Generation 2 - w/Hydraulic Fan Motor) Tires & Rims, R & I Engine Housing, R & I Repair Of Components Made Of Fibrous Composite Materials Electronic Gauge, Troubleshooting (Generation 1 - AMETEK/Dixson) Electronic Gauge, Troubleshooting (Generation 2 - AMETEK/Dixson) Collector Ring, R & I Collector Ring, Recondition (Generation 1) Collector Ring, Recondition (Generation 2) Collector Ring, Recondition (Generation 3) Collector Ring, Recondition (Generation 4) Lower Hydraulic Components, R & I (Generation 1 - w/o Rear Air Suspension) Lower Hydraulic Components, R & I (Generation 2) Lower Hydraulic Components, R & I (Generation 3)
HTC- 8650/8660 Series
SERVICE MANUAL SM01- 079- 027.00 SM01- 079- 028.00 SM01- 080- 033.00 SM01- 080- 034.00 SM01- 080- 035.00 SM01- 080- 038.00 SM01- 080- 039.00 SM01- 080- 040.00 SM01- 080- 046.00 SM01- 080- 047.00 SM01- 081- 014.00 SM01- 081- 029.00 SM01- 081- 030.00 SM01- 081- 036.00 SM01- 081- 045.00 SM01- 083- 008.00 SM01- 083- 009.00 SM01- 085- 002.00 SM01- 085- 004.00
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KEYSHEET
Lower Hydraulic Components, R & I (Generation 4) Lower Hydraulic Components, R & I (Gen 5 - w/Hydraulic Radiator Fan Motor) Pump Disconnect, R & I (Generation 1) Pump Disconnect, Recondition (Generation 1) Main Hydraulic Pump, R & I (Generation 1) Main Hydraulic Pump, R & I (Generation 2) Pump Disconnect, R & I (Generation 2) Pump Disconnect, Recondition (Generation 2) Pump Drive, Recondition (Durst) Pump Drive, R & I (Durst) Hydraulic Pump, Recondition (Multi Section Commercial- Intertech) Radiator Fan Pump, R & I Main Hydraulic Pump, R & I (Generation 3 - w/Durst Pump Drive) Radiator Fan Motor, Recondition Radiator Fan Motor, R & I Pressure Compensating Pump, R & I Pressure Compensating Pump, Recondition Engine Preheater, R & I Engine Preheater, Recondition
AREA 03 UPPER REVOLVING FRAME ******************************************************************************************** SM03- 001- 064.00 Upper Revolving Frame & Turntable Bearing, R & I SM03- 010- 024.00 Counterweight Removal Cylinder, R & I SM03- 010- 025.00 Counterweight Removal Cylinder, Recondition AREA 04 VERTICAL SHAFTS ******************************************************************************************** SM04- 005- 017.00 Brake Caliper, Recondition (Mechanical Application) SM04- 005- 023.00 Swing Brake Caliper, Recondition (Hydraulic Application) SM04- 005- 024.00 Swing Brake, R & I (Caliper Type) SM04- 005- 026.00 Swing Service Brake Caliper, R & I SM04- 005- 027.00 Swing Park Brake Caliper, R & I SM04- 005- 028.00 Swing Park Brake Caliper, Recondition SM04- 010- 010.00 Swing Speed Reducer, Recondition (w/Caliper Type Swing Brake) SM04- 010- 023.00 Swing Reduction Unit, R & I AREA 05 HORIZONTAL SHAFTS ******************************************************************************************** SM05- 006- 015.00 Winch, R & I (Generation 1 - w/Braden CH150A, 175A, 185A, CH230) SM05- 006- 021.00 Winch, Troubleshooting (Generation 1 - w/Braden CH150A, 175A, 185A, CH230) SM05- 006- 022.00 Winch, Recondition (Generation 1 - w/Braden CH150A, 175A, 185A, CH230) SM05- 006- 025.00 Winch, Recondition (Generation 2 - w/Braden CH210) SM05- 006- 026.00 Winch, Troubleshooting (Generation 2 - w/Braden CH210) SM05- 006- 030.00 Winch, R & I (Generation 2 - w/Braden CH210) SM05- 010- 007.00 Drum Rotation Indicator, R & I And Troubleshooting SM05- 018- 002.00 Winch Roller, Recondition (Steel Roller) SM05- 018- 003.00 Winch Roller, Recondition (Nylon Roller) AREA 06 UPPER ENGINE ******************************************************************************************** SM06- 008- 009.00 Throttle Treadle Assembly, R & I SM06- 008- 010.00 Throttle Treadle Assembly, Recondition SM06- 025- 004.00 Diesel Cab Heater, R & I SM06- 025- 005.00 Diesel Cab Heater, Recondition & Troubleshooting SM06- 025- 007.00 Hydraulic Cab Heater, R & I (Floor Mounted) SM06- 025- 008.00 Hydraulic Cab Heater, Recondition (Floor Mounted) SM06- 025- 009.00 Hydraulic Heater - Troubleshooting SM06- 025- 010.00 Diesel Cab Heater, Recondition & Troubleshooting
HTC- 8650/8660 Series
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SERVICE MANUAL SM06- 025- 012.00 SM06- 025- 014.00 SM06- 047- 000.00 SM06- 047- 083.00 SM06- 047- 084.00 SM06- 047- 085.00 SM06- 047- 099.00 SM06- 047- 100.00 SM06- 047- 101.00 SM06- 047- 110.00 SM06- 047- 119.00 SM06- 047- 125.00 SM06- 047- 128.00
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KEYSHEET
Hydraulic Cab Heater, R & I (Elevated Mount) Hydraulic Cab Heater, Recondition (Elevated Mount) Electrical System Wire Identification Code Electrical System Schematic Diagram (Generation 1) Electrical System Schematic Diagram (Generation 2) Electrical System Schematic Diagram (Generation 3) Electrical System Schematic Diagram (Generation 4) Electrical System Schematic Diagram (Generation 5) Electrical System Schematic Diagram (Generation 6) Electrical System Schematic Diagram (Generation 7) Electrical System Schematic Diagram (Generation 8) Electrical System Schematic Diagram (Generation 9) Electrical System Schematic Diagram (Generation 10)
AREA 07 HYDRAULIC POWER SUPPLY ******************************************************************************************** SM07- 000- 117.00 Hydraulic System Schematic Diagram (Generation 1) SM07- 000- 141.00 Hydraulic System Schematic Diagram (Generation 2) SM07- 000- 143.00 Hydraulic System Schematic Diagram (Generation 3) SM07- 001- 025.00 Pilot Control Accumulator, R & I SM07- 003- 006.00 Solenoid Valves, General Recondition SM07- 005- 052.00 Hydraulic Gear Pump Assembly, Recondition (Hydraulic Heater) SM07- 005- 059.00 Hydraulic Heater Gear Pump, R & I SM07- 006- 034.00 Swing Motor, Recondition SM07- 006- 057.00 Swing Motor, R & I (w/Caliper Type Swing Brake) SM07- 006- 061.00 Hydraulic Motor, Recondition (Hydraulic Heater) SM07- 006- 072.00 Winch Motor, R & I (Generation 1 - w/Braden CH150A, 175A, 185A, CH230) SM07- 006- 073.00 Hydraulic Motor, Recondition (Winch) SM07- 006- 074.00 Hydraulic Heater Motor, R & I SM07- 006- 076.00 Two Speed Valve, Recondition (Winch Motor) SM07- 006- 097.00 Winch Motor, R & I (Generation 2 - w/Braden CH210) SM07- 008- 014.00 Winch Counterbalance Valve, Recondition SM07- 008- 048.00 Foot Control Valve, R & I (Boom Telescope) SM07- 008- 051.00 Boom Hoist Control Valve, Recondition (Gresen V70) SM07- 008- 055.00 Controller Valve Assembly, R & I SM07- 008- 056.00 Controller Valve Assembly, Recondition SM07- 008- 058.00 Winch Control Valve, Recondition (Gresen V70) SM07- 008- 060.00 Counterweight Removal Cylinder Control Valve, Recondition SM07- 008- 065.00 Pressure Reducing Valve, Recondition SM07- 008- 066.00 Control Valve, Recondition (Gresen V40) SM07- 008- 067.00 Foot Control Valve, Recondition (Boom Telescope) SM07- 008- 076.00 Single Axis Control Valves, R & I SM07- 008- 077.00 Single Axis Control Valves, Recondition SM07- 008- 078.00 Upper Hydraulic Components, R & I SM07- 008- 080.00 Winch Counterbalance Valve, R & I SM07- 008- 082.00 Counterweight Removal Control Valve, R & I SM07- 018- 001.00 Hydraulic System Tube Fittings SM07- 029- 002.00 Swing Brake Actuator, Recondition SM07- 029- 004.00 Swing Brake Actuator, R & I AREA 09 TUBULAR BOOM, FLY, & JIB ******************************************************************************************** SM09- 001- 002.00 Tubular Boom, Fly, & Jib Repair
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HTC- 8650/8660 Series
SERVICE MANUAL
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KEYSHEET
AREA 14 CAB & HOUSE ASSEMBLY ******************************************************************************************** SM14- 001- 006.00 Repair Of Components Made Of Fibrous Composite Materials AREA 17 HYDRAULIC CRANE ATTACHMENT ******************************************************************************************** SM17- 001- 036.00 Hydraulic Boom Inspection SM17- 001- 037.00 Four Section Boom, Recondition (Generation 1) SM17- 001- 043.00 Boom, R & I SM17- 001- 058.00 Four Section Boom, Recondition- w/Adjustable Hose Wheel Tension (Gen 2) Retrofitting Adjustable Hose Wheel Tension Components & Rear Wear Shoes SM17- 002- 022.00 Boom Telescope Cylinder, Recondition SM17- 002- 034.00 Boom Telescope Cylinder, Troubleshooting SM17- 002- 035.00 Boom Telescope Counterbalance Valve, R & I SM17- 003- 010.00 Boom Hoist Cylinders, R & I SM17- 003- 013.00 Boom Hoist Cylinder, Recondition SM17- 003- 014.00 Boom Hoist Counterbalance Valve, R & I SM17- 003- 015.00 Boom Hoist Counterbalance Valve, Recondition SM17- 009- 003.00 Four Sheave Boom Head Machinery, Recondition SM17- 009- 004.00 Five Sheave Boom Head Machinery, Recondition AREA 18 SPECIAL ATTACHMENTS ******************************************************************************************** SM18- 000- 001.00 Capscrew Torques SM18- 000- 002.00 Bearing, Gear, Shaft, & Housing Inspection SM18- 000- 003.00 Crane System Schematics SM18- 007- 001.00 Reeling Drum, R & I (Rectangular Type) SM18- 007- 002.00 Reeling Drum, Recondition (Rectangular Type) SM18- 007- 003.00 Reeling Drum, R & I (Round Type) SM18- 007- 004.00 Reeling Drum, Recondition (Round Type) SM18- 018- 001.00 Air Conditioning Service Precautions SM18- 018- 002.00 Air Conditioning Hydraulic Drive Motor, R & I (Upper) SM18- 018- 003.00 Air Conditioning Hydraulic Drive Motor, Recondition (Upper) SM18- 018- 004.00 Air Conditioning Compressor, Recondition SM18- 018- 006.00 Air Conditioning Compressor, R & I (Upper) SM18- 018- 008.00 Air Conditioning Compressor, R & I (Carrier)
HTC- 8650/8660 Series
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SERVICE MANUAL
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KEYSHEET
HTC- 8650/8660 Series
This is the sample of the manual Click on the download link for complete manual
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This is the sample of the manual Click on the download link for complete manual
Download Link