HTC-8650/8660 II Series-MasterKeysheet (L8PrefixOnCraneSerialNumber)
AREA00GENERALINFORMATION
SM00-000-000.00HowToUseThisManual,GeneralServiceInstructions,AndSafetyProcedures
AREA01RUBBERTIRELOWER
SM01-001-006.00BoomRest,R&I
SM01-001-007.00BoomRestExtension,R&I(G1)
SM01-001-008.00BoomRestExtension,R&I(G2)
SM01-002-012.00FrontAxle,Recondition
SM01-002-015.00FrontWheel&BrakeDrum,R&I
SM01-003-010.00Brakes,Recondition
SM01-003-014.00AdjustingTheBrakes
SM01-003-019.00AutomaticSlackAdjusters
SM01-004-013.00FrontAxle&AirSuspension,R&I
SM01-005-003.00SteeringGear,Recondition-Master92Series(G1)
SM01-005-004.00SteeringGear,Recondition-Slave92Series(G1) SM01-005-005.00SteeringMiterBoxes,R&I
SM01-005-013.00SteeringColumn,R&I-O.E.Sales,Inc.(G1)
SM01-005-015.00SteeringColumn,Recondition-O.E.Sales,Inc.(G1) SM01-005-017.00SteeringBevelGearDrive,Recondition
SM01-005-027.00TroubleshootingSheppardSteeringGears-DSeries(G2) SM01-005-031.00SteeringBevelGearDrive,R&I(RemoteSteering)
SM01-005-034.00SteeringColumn,R&I-DouglasAutotech(G2) SM01-005-035.00SteeringColumn,Recondition-DouglasAutotech(G2) SM01-005-037.00SteeringGears,Recondition-DSeries(G2) SM01-006-034.00SteeringGears,R&I-92Series(G1) SM01-006-035.00FrontWheelAlignment&SteerLinkageAdjustment(G1) SM01-006-040.00SteeringGears,R&I-DSeries(G2)
SM01-006-041.00FrontWheelAlignment&SteerLinkageAdjustment(G2)
SM01-010-025.00PowerSteeringPump,Recondition(CATC10/C11)
SM01-010-035.00PowerSteeringPump,R&I(CATC10/C11)
SM01-010-038.00PowerSteeringPump,R&I(CATC13)
SM01-010-039.00PowerSteeringPump,Recondition(CATC13)
SM01-016-001.00HeaterCore,R&I
SM01-016-002.00HeaterCore&A/CCoil,R&I
SM01-016-004.00HeaterCore&A/CEvaporatorCoil,Illustrated
SM01-018-056.00TransmissionAndClutch,R&I
SM01-018-057.00Transmission,Recondition
SM01-019-034.00TransmissionShiftControl,R&I
SM01-020-002.00SuspendedBrakePedal,Recondition
SM01-020-008.00SuspendedBrakePedal,R&I(G1)
SM01-020-011.00SuspendedBrakePedalValve,R&I(G2)
SM01-022-004.00U-JointInstallation(HalfRoundYokes)
SM01-022-005.00U-JointInstallation(FullRoundYokes)
SM01-024-010.00RearAxles,Recondition-ModelsRS463&DS463P(G1)
SM01-024-015.00RearAxles,Recondition-ModelsD46-170H&R46-170H(G2)
SM01-025-015.00AntilockBrakeSystem,Troubleshooting(ABSEC-30)
SM01-025-016.00AntilockBrakeSystem,Troubleshooting(ABSEC-60)
SM01-027-000.00PneumaticSystemAirLineIdentificationCode
SM01-027-026.00CagingDualAirBrakeChambers
SM01-027-028.00FrontAirBrakeChamber,Recondition
SM01-027-029.00RearDualAirBrakeChamber,Recondition
SM01-027-061.00SpringBrakeValve,Recondition
SM01-027-062.00AirDryer,R&I
SM01-027-063.00AirDryer,Recondition
SM01-027-091.00FrontAirBrakeChamber,R&I
SM01-027-092.00RearDualAirBrakeChamber,R&I
SM01-027-127.00AirSystemComponents,R&I(G1)
SM01-027-129.00AirSystemComponents,R&I(G2)
SM01-027-130.00AirSystemComponents,R&I(BoomTrailer)
SM01-027-134.00AirSystemComponents,R&I(G3)
SM01-027-139.00AirSystemComponents,R&I(G4)
SM01-027-145.00AirSystemComponents,R&I(G5)
SM01-027-150.00AirSystemComponents,R&I(RearLiftAxle)
SM01-028-002.00RearWheelHub&BrakeDrum,R&I
SM01-029-021.00SuspensionLiftCylinder,Recondition(G1)
SM01-029-026.00RearAxlesAndAirSuspension,R&I(G1)
SM01-029-027.00SuspensionLiftCylinder,R&I
SM01-029-028.00SuspensionLiftCylinder,Recondition(G2)
SM01-029-029.00RearAxlesAndAirSuspension,R&I(G2)
SM01-029-031.00AxleLiftManifoldIllustrated SM01-039-003.00HydraulicSystemCleaningProcedure
SM01-039-005.00HydraulicReservoirFilterAssembly,Recondition SM01-039-008.00HydraulicReservoirFilterAssembly,R&I SM01-043-001.00SolenoidValves,GeneralRecondition SM01-043-004.00FourWaySolenoidValve,Recondition(OutriggerDirectional) SM01-043-045.00OutriggerDirectionalControlValve,R&I SM01-043-046.00OutriggerFunctionControlValve,R&I SM01-043-047.00FifthOutriggerDirectionalControlValve,R&I SM01-044-023.00FifthOutriggerLockValveCartridge,R&I SM01-044-027.00OutriggerLockValveCartridge,R&IAndRecondition SM01-045-050.00OutriggerBeamCylinder,Recondition SM01-045-056.00OutriggerBeamAndBeamCylinder,R&I
SM01-045-073.00OutriggerBeamCylinderAssy,Recondition
SM01-046-034.00JackCylinder,Recondition(Main&FifthOutrigger)
SM01-046-044.00JackCylinder,R&I
SM01-046-045.00FifthOutriggerJackCylinder,R&I
SM01-047-029.00Pick&CarryManifoldBlock,Illustrated(G1)
SM01-047-030.00Pick&CarryManifoldBlock,Illustrated(G2)
SM01-047-035.00Pick&CarryManifoldBlock,Illustrated(G3)
SM01-047-038.00Pick&CarryManifoldBlock,Illustrated(G4)
SM01-047-048.00Pick&CarryManifoldBlock,Illustrated(G5)
SM01-048-037.00RotatingJoint,R&I
SM01-048-038.00RotatingJoint,Recondition
SM01-050-007.00TransmissionOilCooler,R&I(BoomTrailer)
SM01-050-008.00TransmissionOilBypassValve,R&I(BoomTrailer)
SM01-050-009.00TransmissionOilBypassValve,Recondition(BoomTrailer)
SM01-053-002.00RemoteSteerMotor,Recondition
SM01-053-003.00RemoteSteerMotor,R&I
SM01-066-024.00Battery,R&I
SM01-066-035.00Battery,R&I
SM01-069-009.00Tires&Rims,R&I
SM01-069-016.00Tire&Rim,Inspection&Maintenance(AluminumDiscRims&TubelessTires)
SM01-071-004.00RepairOfComponentsMadeOfFibrousCompositeMaterials
SM01-071-008.00EngineHousing,R&I-CATC10/C11Engine(G1)
SM01-071-013.00EngineHousing,R&I-CATC13Engine(G2)
SM01-071-024.00EngineHousing,R&I(G3)
SM01-073-002.00ElectronicGauge,Troubleshooting
SM01-075-065.00Starter,R&I(CumminsEng.)
SM01-076-042.00CollectorRing,R&I(w/oRemoteSteer)
SM01-076-043.00CollectorRing,Recondition-29Ringsw/oRemoteSteer(G2)
SM01-076-044.00CollectorRing,Recondition-28Ringsw/oRemoteSteer(G1)
SM01-076-052.00CollectorRing,R&I(w/AirSwivelForRemoteSteering)
SM01-076-053.00CollectorRing,Recondition-38Ringsw/AirSwivel(G1)
SM01-076-056.00CollectorRing,Recondition-39Ringsw/AirSwivel(G2)
SM01-076-059.00CollectorRing,Recondition-32Ringsw/oRemoteSteer(G3)
SM01-076-063.00CollectorRing,Recondition-34Ringsw/oRemoteSteer(G4)
SM01-076-084.00CollectorRing,Recondition(G5w/CumminsEngine&Pulse35Rings)
SM01-076-098.00CollectorRing,Recondition-37Rings
SM01-077-008.00Starter,R&I(CATC10/C11/C13)
SM01-077-009.00Alternator,R&I(CATC10)
SM01-077-010.00Radiator,R&I(CATC10)
SM01-077-011.00Alternator,R&I(CATC11)
SM01-077-012.00Radiator,R&I(CATC11)
SM01-077-023.00Alternator,R&I(CATC13)
SM01-077-036.00Radiator&ChargedAirCooler,R&I(G2)
SM01-079-035.00LowerHydraulicComponents,R&I(G1)
SM01-079-036.00LowerHydraulicComponents,R&I(G2)
SM01-079-049.00LowerHydraulicComponents,R&I-Suction,Pressure,&ReturnLines(Gen3)
SM01-079-057.00LowerHydraulicComponents,R&I-Suction,Pressure,&ReturnLines(Gen4)
SM01-079-080.00LowerHydraulicComponents,R&I-Suction,Pressure,&ReturnLines(Gen5)
SM01-081-014.00HydraulicPump,Recondition-MultipleSectionGearType(Steel)
SM01-081-036.00RadiatorFanMotor,Recondition(PGM520Series)
SM01-081-037.00HydraulicPump,Recondition-MultipleSectionGearType(Aluminum)
SM01-081-038.00HydraulicPump,R&I-TandemFourSection(G1) SM01-081-039.00HydraulicPump,R&I-Pick&CarryTwoSection(G1) SM01-081-040.00HydraulicPump,R&I-TandemFourSection(G2) SM01-081-041.00HydraulicPump,R&I-Pick&CarryTwoSection(G2) SM01-081-042.00RadiatorFanMotor,R&I(w/CATC10Engine) SM01-081-043.00RadiatorFanMotor,R&I(w/CATC11Engine)
SM01-081-046.00HydraulicGear/PumpMotor,Recondition-PGM620Series(RadiatorFan) SM01-081-051.00HydraulicPump,R&I-Pick&Carry2or3-Section(G3) AREA03UPPERREVOLVINGFRAME
SM03-001-072.00UpperRevolvingFrameAndTurntableBearing,R&I SM03-003-016.00FixedCounterweight,R&I SM03-010-025.00CounterweightRemovalCylinder,Recondition SM03-010-037.00CounterweightRemovalCylinder,R&I SM03-010-038.00CounterweightRemovalControlValve,R&I SM03-010-077.00CounterweightRemovalControlValve,R&I AREA04VERTICALSHAFTS
SM04-010-032.00SwingReductionUnitAndBrake,R&I SM04-010-033.00SwingReductionUnitAndBrake,Recondition AREA05HORIZONTALSHAFTS
SM05-006-019.00Winch,Recondition
SM05-006-020.00WinchTroubleshooting SM05-006-031.00WinchAssembly,R&I-w/RexrothMotor(G1) SM05-006-039.00WinchAssembly,R&I-w/LindeMotor(G2) SM05-018-004.00WinchRoller,Recondition
AREA06UPPERENGINE
SM06-008-009.00ThrottleTreadleAssembly,R&I
SM06-008-010.00ThrottleTreadleAssembly,Recondition
SM06-025-019.00OperatorsCabWaterHeater,R&I
SM06-025-022.00A/CCoilAndHeaterCore,Illustrated
SM06-025-023.00UpperCabWaterHeater&A/CEvaporatorCoil,R&I
SM06-025-024.00UpperCabHeaterWaterSwivel,R&IAndRecondition
SM06-025-026.00DieselCoolantHeater,Troubleshooting&Recondition
SM06-025-029.00DieselCoolantHeater,R&I
SM06-025-030.00CabHeaterWaterSwivel,R&I&Recon.
SM06-025-037.00OperatorsCabWaterHeater,R&I
SM06-047-000.00ElectricalSystemWireIdentificationCode
AREA07HYDRAULICPOWERSUPPLY
SM07-000-000.00HydraulicSchematicDiagramSymbolLegend
SM07-001-027.00PilotControlAccumulator,R&I
SM07-002-032.00ReliefValve,Recondition(UpperAirConditioningAnd/OrTelescope)
SM07-003-006.00SolenoidValves,GeneralRecondition
SM07-004-007.00UpperHydraulicComponents,R&I-UpperFrame(G1)
SM07-004-009.00UpperHydraulicComponents,R&I-UpperFrame(G2) SM07-004-042.00UpperHydraulicComponents,R&I-UpperFrame(G3)
SM07-004-043.00UpperHydraulicComponents,R&I-TwoWinchPlumbing(w/RexrothMotor)
SM07-004-044.00UpperHydraulicComponents,R&I-SingleWinchPlumbing(w/RexrothMotor)
SM07-004-047.00UpperHydraulicComponents,R&I-SingleWinchPlumbing(w/LindeMotor)
SM07-004-048.00UpperHydraulicComponents,R&I-TwoWinchPlumbing(w/LindeMotor)
SM07-004-079.00UpperHydraulicComponents,R&I(UpperCabFloor)
SM07-006-034.00SwingMotor,Recondition
SM07-006-056.00HydraulicMotor,Recondition-Winchw/RexrothMotor(G1)
SM07-006-095.00WinchMotor,Recondition-Winchw/LindeMotor(G2)
SM07-006-098.00WinchMotor,R&I(RexrothMotor)
SM07-006-099.00SwingMotor,R&I
SM07-006-114.00WinchMotor,R&I(LindeMotor)
SM07-008-014.00WinchCounterbalanceValve,Recondition-Gresen(G1)
SM07-008-032.00ControlValves,Recondition(CounterweightRemoval)
SM07-008-048.00FootControlValve,R&I-BoomTelescope(G1)
SM07-008-055.00ControllerValveAssembly,R&I-DualAxis(G1)
SM07-008-066.00ControlValve,Recondition-ModelV40(BoomHoist/Telescope/Swing)
SM07-008-067.00FootControlValve,Recondition-BoomTelescope(G1)
SM07-008-076.00SingleAxisControlValves,R&I(G1)
SM07-008-081.00ControlValve,Recondition-Winchw/ModelV56(G1)
SM07-008-090.00WinchCounterbalanceValve,R&I(w/RexrothMotor)
SM07-008-107.00DualAxisControllerValve,Recondition
SM07-008-108.00SingleAxisControllerValve,Recondition
SM07-008-109.00Telescope/SwingControlValve,R&I-ModelV40Valve(G1) SM07-008-110.00BoomHoistControlValve,R&I-ModelV40Valve(G1)
SM07-008-111.00WinchControlValve,R&I
SM07-008-113.00BoomTelescopeFootControlValve,R&I(G2)
SM07-008-114.00BoomTelescopeFootPedal,Recondition(G2)
SM07-008-115.00SwingBrakePedalValve,R&I
SM07-008-116.00DualAxisControllerValve,R&I(G2)
SM07-008-117.00SingleAxisControllerValve,R&I(G2)
SM07-008-118.00SwingBrakePedalValve,Recondition
SM07-008-122.00WinchCounterbalanceValve,Recondition-SunHydraulics(G2)
SM07-008-127.00WinchControlValve,Recondition-ParkerVP170Valve(G2)
SM07-008-129.00HydControlValve,Recondition-ParkerVG20(BoomHoist/Telescope/Swing)
SM07-008-131.00PilotOilSupplyValve,Recondition
SM07-008-158.00Telescope/SwingControlValve,R&I-ParkerVG20(G2)
SM07-008-159.00BoomHoistControlValve,R&I-ParkerVG20(G2)
SM07-008-160.00WinchCounterbalanceValve,R&I(w/LindeMotor) SM07-018-001.00HydraulicSystemTubeFittings
SM07-026-003.00BrakeTreadleValve,Recondition(RemoteSteering) SM07-026-013.00BrakeTreadleValve,R&I(RemoteSteering) SM07-029-001.00SwingBrakeActuator,R&I
SM07-029-002.00SwingBrakeActuator,Recondition
AREA09TUBULARBOOM,FLY,&JIB
SM09-001-002.00RepairingDamagedTubularBooms,Flys,&Jibs
AREA14CAB&HOUSEASSEMBLY
SM14-001-006.00RepairOfComponentsMadeOfFibrousCompositeMaterials
AREA17HYDRAULICCRANEATTACHMENT
SM17-001-036.00HydraulicBoomInspection-DiamondEmbossed SM17-001-054.00FourSectionBoom,R&I(35.5-110FullPower)
SM17-001-055.00FourSectionBoom,Recondition(35.5-110FullPower)
SM17-002-022.00BoomTelescopeCylinder,Recondition
SM17-002-026.00BoomTelescopeCylinder,Troubleshooting
SM17-002-027.00BoomTelescopeCounterbalanceValve,R&I
SM17-003-013.00BoomHoistCylinder,Recondition
SM17-003-034.00BoomHoistCylinder,R&I
SM17-003-035.00BoomHoistCounterbalanceValves,R&I
SM17-009-006.00FourSheaveHeadMachinery,Recondition
AREA18SPECIALATTACHMENTS
SM18-000-001.00CapscrewTorques
SM18-000-002.00Bearing,Gear,Shaft,&HousingInspection
SM18-000-003.00CraneSystemSchematics
SM18-007-003.00ReelingDrum,R&I
SM18-007-004.00ReelingDrum,Recondition
SM18-007-016.00ReelingDrum,Troubleshooting&Recon.
SM18-018-001.00AirConditioningServicePrecautions
SM18-018-002.00AirConditioningHydraulicDriveMotor,R&I-Upper(G1)
SM18-018-003.00AirConditioningHydraulicDriveMotor,Recondition-Upper(G1)
SM18-018-004.00AirConditioningCompressor,Recondition(CarrierAndUpper)
SM18-018-006.00AirConditioningCompressor,R&I-Upper(G1)
SM18-018-012.00AirConditioningCompressor,R&I-Carrier(G1)
SM18-018-013.00AirConditioningCompressor,R&I-Upper(G2)
SM18-018-014.00AirConditioningHydraulicDriveMotor,R&I-Upper(G2)
SM18-018-015.00AirConditioningHydraulicDriveMotor,Recondition-Upper(G2)
SM18-018-016.00AirConditioningCompressor,R&I-Carrier(G2)
SM18-018-017.00AirConditioningCompressor,R&I-Carrier(G3)
SM18-018-031.00AirConditioningCompressor,R&I-Carrier(G4)
