1SPECIFICATIONSECTION
2MAINTENANCESECTION
3SYSTEMSECTION
4DISASSEMBLYSECTION
5TROUBLESHOOTING
6ENGINESECTION
7INSTALLATIONPROCEDURES FOROPTIONALATTACHMENT
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SAFETY
Theproperandsafelubricationandmaintenancefor thismachine,recommendedbyKOBELCOare outlinedintheOPERATION&MAINTENANCE GUIDEforthismachine.
Improperperformanceoflubricationormaintenance proceduresisdangerousandcouldresultininjuryor death.ReadandunderstandtheOPERATION& MAINTENANCEGUIDEbeforeperformingany lubricationormaintenance.
Theservicemanormechanicmaybeunfamiliar withmanyofthesystemsonthismachine.This makesitimportanttousecautionwhen performingservicework.Aknowledgeofthe systemandorcomponentsisimportantbeforethe removalordisassemblyofanycomponent.
Becauseofthesizeofsomeofthemachine components,theservicemanormechanicshould checktheweightsnotedinthisManual.Use properliftingprocedureswhenremovingany components.
Followingisalistofbasicprecautionsthatshould alwaysbeobserved.
1.ReadandunderstandallWarningplatesand decalsonthemachinebeforeoperating, lubricatingorrepairingthisproduct.
2.Alwayswearprotectiveglassesandprotective shoeswhenworkingaroundmachines.In particular,wearprotectiveglasseswhen poundingonanypartofthemachineorits attachmentswithahammerorsledge.Use weldersgloves,hood/goggles,apronand otherprotectiveclothingappropriatetothe weldingjobbeingperformed.Donotwear loose-fittingortornclothing.Removeallrings fromfingerswhenworkingonmachinery.
3.Disconnectbatteryanddischargeany capacitorsbeforestartingtoworkonmachine. HangDoNotOperatetagintheOperators Cab.
4.Ifpossible,makeallrepairswiththemachine parkedonalevel,hardsurface.Block machinesoitdoesnotrollwhileworkingon orundermachine.
5.Donotworkonanymachinethatissupported onlybyliftjacksorahoist.Alwaysuseblocks orjackstandstosupportthemachinebefore performinganydisassembly.
Donotoperatethismachineunlessyouhaveread andunderstandtheinstructionsintheOPERATORS MANUAL.Impropermachineoperationisdangerous andcouldresultininjuryordeath.
6.Relieveallpressureinair,oilorwater systemsbeforeanylines,fittingsorrelated itemsaredisconnectedorremoved.Always makesureallraisedcomponentsareblocked correctlyandbealertforpossiblepressure whendisconnectinganydevicefromasystem thatutilizespressure.
7.Lowerthebucket,blade,ripperorother attachmenttothegroundbeforeperforming anyworkonthemachine.Ifthiscannotbe done,makesurethebucket,blade,ripperor otherattachmentisblockedcorrectlyto preventitfromdroppingunexpectedly.
8.Usestepsandgrabhandleswhenmounting ordismountingamachine.Cleananymudor debrisfromsteps,walkwaysorwork platformsbeforeusing.Alwaysfacemachine whenusingsteps,laddersandwalkways. Whenitisnotpossibletousethedesigned accesssystem,provideladders,scaffolds,or workplatformstoperformsaferepair operations.
9.Toavoidbackinjury,useahoistwhenlifting componentswhichweigh23kg(50lb)or more.Makesureallchains,hooks,slings,etc., areingoodconditionandareinthecorrect capacity.Besurehooksarepositioned correctly.Liftingeyesarenottobeside loadedduringaliftingoperation.
10.Toavoidburns,bealertforhotpartson machineswhichhavejustbeenstoppedand hotfluidsinlines,tubesandcomponents.
11.Becarefulwhenremovingcoverplates. Graduallybackoffthelasttwoboltsornuts locatedatoppositeendsofthecoverordevice andprycoverloosetorelieveanyspringor otherpressure,beforeremovingthelasttwo boltsornutscompletely.
12.Becarefulwhenremovingfillercaps, breathersandplugsonthemachine.Holda ragoverthecaporplugtopreventbeing sprayedorsplashedbyliquidsunder pressure.Thedangerisevengreaterifthe machinehasjustbeenstoppedbecausefluids canbehot.
13.Alwaysusetoolsthatareingoodcondition andbesureyouunderstandhowtousethem beforeperforminganyservicework.
14.Reinstallallfastenerswithsamepart number.Donotusealesserqualityfastenerif replacementsarenecessary.
15.Repairs,whichrequirewelding,shouldbe performedonlywiththebenefitofthe appropriatereferenceinformationandby personneladequatelytrainedand knowledge-ableinweldingprocedures. Determinetypeofmetalbeingweldedand selectcorrectweldingprocedureand electrodes,rodsorwiretoprovideaweld metalstrengthequivalentatleasttothatof parentmetal.Alwaysdisconnectbattery duringweldingoperationstoprotectsensitive electricequipment.
16.Donotdamagewiringduringremoval operations.Reinstallthewiringsoitisnot damagednorwillitbedamagedinoperation bycontactingsharpcorners,orbyrubbing againstsomeobjectorhotsurface.Donot connectwiringtoalinecontainingfluid.
17.Besureallprotectivedevicesincluding guardsandshieldsareproperlyinstalledand functioningcorrectlybeforestartingarepair. Ifaguardorshieldmustberemovedto performtherepairwork,useextracaution.
18.Looseordamagedfuel,lubricantand hydrauliclines,tubesandhosescancause fires.Donotbendorstrikehigh-pressure linesorinstallones,whichhavebeenbentor damaged.Inspectlines,tubesandhoses carefully.Donotcheckforleakswithyour hands.Pinhole(verysmall)leakscanresult inahighvelocityoilstreamthatwillbe invisibleclosetothehose.Thisoilcan penetratetheskinandcausepersonalinjury. Usecardboardorpapertolocatepinhole leaks.
19.Tightenconnectionstothecorrecttorque. Makesurethatallheatshields,clampsand guardsareinstalledcorrectlytoavoid excessiveheat,vibrationorrubbingagainst otherpartsduringoperation.Shieldsthat protectagainstoilsprayontohotexhaust componentsineventofaline,tubeorseal failuremustbeinstalledcorrectly.
20.Donotoperateamachineifanyrotatingpart isdamagedorcontactsanyotherpartduring operation.Anyhighspeed-rotatingcomponent thathasbeendamagedoralteredshouldbe checkedforbalancebeforereusing.
21.Ontrack-typemachines,becarefulwhen servicingorseparatingtracks.Chipscanfly whenremovingorinstallingatrackpin.Wear safetyglassesandlongsleeveshirts.Track canunrollveryquicklywhenseparated.Keep awayfromfrontandrearofmachine.The machinecanmoveunexpectedlywhenboth tracksaredisengagedfromthesprockets. Blockthemachinetopreventitfrommoving.
BookCodeNo.
DistributionYearMonth Index No Title
S5LS0106E 2000-12 OUTLINE
S5LS0206E 2000-12 SPECIFICATION
S5LS0306E 2000-12 ATTACHMENTDIMENSION
S5LS1106E 2000-12 TOOLS
S5LS1206E 2000-12 STANDARDMAINTENANCE TIMESCHEDULE
S5LS1306E 2000-12 MAINTENANCESTANDARD ANDTESTPROCEDURE
S5LS2106E 2000-12 MECHATROCONTROL SYSTEM
S5LS2206E 2000-12 HYDRAULICSYSTEM
S5LS2306E 2000-12 ELECTRICALSYSTEM
S5LS2406E 2000-12 COMPONENTSSYSTEM
S5LS2506E 2000-12 AIR-CONDITIONERSYSTEM
S5LS3106E 2000-12 DISASSEMBLINGAND ASSEMBLING
S5LS3206E 2000-12 ATTACHMENT
S5LS3306E 2000-12 UPPERSTRUCTURE
S5LS3406E 2000-12 TRAVELSYSTEM
S5LS4106E 2000-12 MECHATROCONTROL
S5LS4206E 2000-12 HYDRAULIC
S5LS4306E 2000-12 ELECTRICAL
S5LS4406E 2000-12 ENGINE ENGINE
OUTLINE
TABLEOFCONTENTS
1.GENERALPRECAUTIONSFORMAKINGREPAIRS1
2.ESCAPINGPROCEDUREINCASEOFEMERGENCY4
3.INTERNATIONALUNITCONVERSIONSYSTEM........................5
ApplicableMachines
LS06-01001
YS06-00901
RevisionDateofIssueRemarks
FirsteditionDecember,2000S5LS0106EK
1.GENERALPRECAUTIONSFORMAKINGREPAIRS
1.1PREPARATIONBEFORE DISASSEMBLING
(1)Knowledgeofoperatingprocedure
ReadOperatorsManualcarefullyto understandtheoperatingprocedure.
(2)Cleaningmachines
Cleanmachinesofsoil,mud,anddustbefore carryingintotheserviceshop.
Carryingasoiledmachineintotheservice shop,causesmakinglessefficientworkand damageofparts.
(3)Inspectingmachines
Confirmthedisassemblingsectionbefore startingwork,determinethedisassembly proceduretakingtheconditionsinworkshop intoaccount,andrequesttoprocure necessarypartsinadvance.
(4)Recording Recordthefollowingitemstokeepcontact andpreventmalfunctionfromrecurring.
1)Inspectingdate,place
2)Modelname,ApplicablemachineNo., Recordsonhourmeter
3)Troublecondition,place,cause
4)Visibleoilleakage,waterleakageand damage
5)Cloggingoffilters,etc.,oillevel,oilquality, oilcontaminationandetc.,boltslooseness whichcanbeinspected.
6)Examinetheproblemsonthebasisof operationratewiththelastinspectiondate andrecordsonhourmeter.
(5)Arrangementandcleaninginserviceshop
1)Toolsrequiredforrepairwork.
2)Specifyplacestoputthedisassembledparts oninadvance.
3)Prepareoilpansforleakingoil,etc.
1.2SAFETYWHEN DISASSEMBLINGAND ASSEMBLING
(1)Safety
1)Wearappropriatesafetyshoes,safetyhelmet, goggles,andclotheswithlongsleeves.
2)HangwarningtagDontoperateoncontrol lever,andbeginpreliminariesbeforegetting downtowork.
3)Beforestartinginspectionandmaintenance whichcontainthedangerofbeingcaughtin machine,stoptheengine.
4)Confirmthepositionoffirst-aidkitandfire extinguisher,andalsowheretomakecontact foremergencymeasureandambulanceto prepareforaccidentsandfire.
5)Chooseahard,flatandsafeplace,andput attachmentonthegroundwithoutfail.
6)Usecrane,etc.toremovepartsofheavy weight(20kg[44lbs]ormore).
7)Usepropertools,andchangeorrepair defectivetools.
8)Machineandattachmentrequiredtoworkin theliftingconditionshouldbesupportedwith supportsorblockssecurely.
1.3DISASSEMBLINGAND ASSEMBLINGHYDRAULIC EQUIPMENT
(1)Removinghydraulicequipmentassy
1)Beforeremovingpipes,releasethepressure ofhydraulicoiltank,oropenthecoveronthe returnsidetotank,andtakeoutthefilter.
2)Puttheoilintheremovedpipesinreservoir takingcareitisnotspilledontheground.
3)Pipeswithplugsorcapstopreventoil leaking,entryofdust,etc.
4)Cleantheoutsidesurfaceofequipment,etc. beforedisassembling,anddrainhydraulicoil andgearoilbeforeputtingthemonworking bench.
(2)Disassemblinghydraulicequipment
1)Sinceperformanceandfunctionofhydraulic equipmentafterdisassemblyandassembly resultsinimmunityfromresponsibilityon themanufacturesside,disassembly, assemblyandconversionwithoutpermission arestrictlyprohibited.
2)Ifitisunavoidablynecessarytodisassemble andreassemle,itshouldbecarriedoutby expertsorpersonnelauthorizedthrough servicetraining.
3)Makematchmarkonpartsforreassembling.
4)Beforedisassembling,readDisassembling Instructioninshopmanual,anddetermineif themaintenancearepermittedornot.
5)Forpartswhicharerequiredtousejigand tools,dontfailtousethespecifiedjigand tools.
6)Forpartswhichcannotberemovedinthe specifiedprocedure,neverforceremoval. Firstcheckforthecause.
7)Theremovedpartsshouldbeputinorderand taggedsoastoinstallonproperplaces withoutconfusion.
8)Forcommonparts,payattentiontothe quantityandplaces.
(3)Inspectingparts
1)Checkthatthedisassembledpartsarefree fromscore,dentandseizure.
2)Measurethewearofpartsandclearance,and recordthemeasuredvalues.
3)Ifanabnormalityisdetected,repairor replacetheparts.
(4)Reassemblinghydraulicequipment
1)Beforecleaning,turnthefanonoropendoors toventilateair.
2)Beforeassembly,cleanpartsroughlyfirst, andthencompletely.
3)Removeoilbycompressedair,andapply hydraulicoilorgearoil,andthenassemble them.
4)ReplacetheremovedOring,back-uprings andoilsealwithnewones,andapplygrease onthembeforeassembling.
5)Removesstainandwateronthesurfaceon whichliquidsealantareapplied,decrease them,andapplyliquidsealantonthem.
6)Beforeassembling,removerustpreventives onnewparts.
7)Usespecialtoolstofitbearings,bushingand oilseal.
8)Assemblepartsmatchingtothemarks.
9)Aftercompletion,checkthatthereisno omissionofparts.
(5)Installinghydraulicequipment
1)Confirmhydraulicoilandlubricationoil.
2)Airreleaseisrequiredinthefollowingcases;
a.Changeofhydraulicoil
b.Replacementofpartsonsuctionpipe side
c.Removingandattachinghydraulicpump
d.Removingandattachingswingmotor
e.Removingandattachingtravelmotor
f.Removingandattachinghydrauliccylinder
Ifhydraulicoilandlubricatingoilare notfilledandalsoairbleedisnot performed,thehydraulicequipment maybedamaged.
3)Forairbleedofhydraulicpumpandswing motor,loosendrainplugontheupperpart, startengine,andruninlowidling,then bleedairuntilhydraulicoilisoozedout. Aftercompletionofairbleed,tightenplug securely.
4)Forairbleedoftravelmotorandhydraulic cylinder,startsengineandoperateitfor10 minutesormoreatno-loadandlowspeed.
Forcylinder,dontmoveittothestroke endatbeginning.
5)Airinpilotcircuitcanbebleedoutbyonly operatingdigging,swingandtraveling motionsthoroughly.
6)Checkhydraulicoillevel.
Moveattachmentstohydraulicoilcheck position,andcheckhydraulicoilleveloftank. Refilloiliftheoillevelislowerthanthe minimumlevel.
ImportantInformation
LEVELGAUGE
Oillevelofhydraulicoiltank. Iftheindicatoriswithinlevel marks,theoilquantityis allowable.
1.4ELECTRICALEQUIPMENT
(1)Thedisassemblyofelectricalequipmentis notallowed.
(2)Handleequipmentwithcaresoasnottodrop itorbumpit.
(3)Connectorshouldberemovedbyunlocking whileholdingtheconnector. Neverstressintensiontothecaulkedsection bypullingwire.
(4)Checkthatconnectorisconnectedandlocked completely.
(5)Starterkeyoffbeforeremovingand connectingconnector
(6)Starterkeyoffbeforetouchingterminalsof starterandalternator.
(7)Removebatterygroundingterminalbefore beginningworkclosetobatteryandbattery relaywithtools.
(8)Washmachinewithcaresoasnottosplash wateronelectricalequipmentandconnector.
Howtocheckoillevelofhydraulicoiltank
(9)Whenwaterhasenteredinthewaterproofed connector,theremovingofwaterisnoteasy. Sochecktheremovedwaterproofedconnector withcaretoprotectitfromentryofwater.If moistureadheresonit,dryitcompletely beforeconnecting.
Batteryelectrolyteisdangerous. Thebatteryelectrolyteisdilute sulfuricacid,andcausesscaldandloss ofeyesightbyadheringoneyesand skin.Whentheelectrolytehasadhered onthem,takeanemergencymeasure immediatelyandseeadoctorfor medicaladvice.
Whenithasadheredonskin; Washwithsoapandwater.
Whenithasgotineyes; Washinwaterfor10minutesor moreimmediately.
Whenithasspilledoutinlarge quantity; Usesodiumbicarbonateto neutralize,orwashawaywith water.
Whenitwasswallowed; Drinkmilkorwater.
Whenithasadheredonclothes; Washitimmediately.
1.5HYDRAULICPARTS
1)Oring
CheckthatOringisfreefromflaw andhaselasticitybeforefitting.
EvenifthesizeofOringisequal, theusagediffers,forexamplein dynamicandstaticsections,the rubberhardnessalsodiffers accordingtothepressureforce,and alsothequalitydiffersdependingon thematerialstobeseated.So,choose properOring.
FitOringsoastobefreefrom distortionandbend.
Floatingsealshouldbeputinpairs.
2)Flexiblehose(Fhose)
Eveniftheconnectorandlengthof hosearethesame,thepartsdiffer accordingtothewithstanding
Tightenittothespecifiedtorque, andcheckthatitisfreefrom distortion,overtension,interference andoilleakage.
1.6WELDREPAIR
(1)Theweldrepairshouldbecarriedoutby authorizedpersonnelinthespecified procedureafterdisconnectingthegrounding cableofbattery.Ifthegroundingcableisnot disconnected,theelectricalequipmentmay bedamaged.
(2)Removepartswhichmaycauseflamedueto theentryofsparkbeforehand.
(3)Repairattachmentswhicharedamaged, givingparticularattentiontotheplated sectionofpistonrodtoprotectitfromsparks, anddon'tfailtocoverthesectionwithfire proofclothes.
1.7ENVIRONMENTALISSUES
(1)Engineshouldbestartedandoperatedinthe placewhereaircanbesufficientlyventilated.
(2)Wastedisposal
Thefollowingpartsfollowstheregulation. Wasteoil,wastecontainerandbattery (3)Precautionsforhandlinghydraulicoil Hydraulicoilmaycauseinflammationof eyes.
Weargogglestoprotecteyesonhandlingit. Whenithasgotineyes; Washeyeswithwateruntilthe stimulusisgone. Whenitwasswallowed; Dontforcehimtovomitit,but immediatelyreceivemedical treatment.
Whenithasadheredonskin; Washwithsoapandwater.
(4)Others
Forspareparts,greaseandoil,use KOBELCOgenuineones.
2.ESCAPINGPROCEDUREINCASEOFEMERGENCY
2.1WHENCABDOORDOESNOTOPEN;
(1)Escapefromthefrontwindow.
(2)Escapefromskylight.
(3)Whenfrontwindowandskylightdonot open;
Alifehammerisprovidedontheright-hand sideofthecabatalltimes.Escapeby breakingtheglassattheescapelabel(seal mark)atthebackofthecab.
Breakthewindowglasswithcareto protecteyes,anddontfailtobreakthe windowonwhichlabelEmergency exitisstuck.
2.2WHENITISIMPOSSIBLETOGOOUTFROM THESOFTGROUNDBYITSELF;
(1)Towingbyothermachine
Whereyoucannotgetthemachineoutofsoft soil,placewireslingsasshownontheright andpullitbyanothermachine.Alwaysplace wireslingsaroundtheframesectionandput padsbetweenthewireandtheframeoneach cornertopreventthewireslingsfrombeing damaged.
Wiredia;26(1.03)4m(13´1)ormore
Beforestartingtowing,keepawayfrom thewireropebetweentwomachines, andmoveitslowlyatlowspeed.
Note
Dontpullthemachineutilizingthebrackets weldedonthelowerplatesofthecarbody.These bracketsareprovidedforpullinglightweight objects.
seal
Fig.2-2Towingbytrackframe
Fig.2-1LifehammerandEmergencyExit
Introduction
3.INTERNATIONALUNITCONVERSIONSYSTEM
AlthoughthismanualusestheJISunitsystem. IfyouneedSIunit,refertofollowing internationalsystemofunits. Givenhereinunderareanexcerptoftheunits thatarerelatedtothismanual:
1.EtymologyofSIUnits
French:LeSystèmeInternationaldUnitès
English:InternationalSystemofUnits
2.ConstructionofSIUnitSystem
SISIunits unit system
Basicunits
Table3-1
Supplementaryunits
Table3-2
Derived units
(4)DerivedUnitsbearingPeculiarDesignations
Table3-4
Derivedunitsof basicunits
Table3-3
Derivedunits bearingpeculiar designations
Table3-4
PrefixesofSI (n-thpowerof10,wherenisanintegral)
Table3-5
(1)BasicUnits
Table3-1
QUANTITIESDESIGNATIONSIGN
LengthMeterm
MassKilogramkg
TimeSeconds
CurrentAmpereA
Thermodynamic temperature
KelvinK
GrammoleculeMolmol
LuminousintensityCandelacd
(2)SupplementaryUnits
Table3-2
QUANTITIESDESIGNATIONSIGN
PlaneangleRadianrad
SolidangleSteradiansr
(3)DerivedUnitsofBasicUnits
QUANTITIESDESIGNATIONSIGN
AreaSquaremeterm2
VolumeCubicmeterm3
VelocityMeterpersecondm/s
AccelerationMeterpersecond/secondm/s2
DensityKilogrampercubicmeterkg/m3
resistance
(5)PrefixesofSI
Table3-5
Table3-3 PREFIX DESIGNATIONSIGN POWER
Giga-G109
Mega-M106
Kilo-k103
Hecto-h102
Deca-da10
Deci-d101
Centi-c102
Milli-m103
Micro- 106
Nano-n109
Pico-p1012
(6)UnitConversionTable
Table3-6
QUANTITIESJISSIREMARKS
Masskgkg
ForcekgfN1kgf=9.807N
TorquekgfmNmkgfm=9.807Nm
Pressurekgf/cm2MPa1kgf/cm2=0.098MPa MotivepowerPSkW1PS=0.7355kW Revolutionrpmmin1r/min
(7)Unitconversionlogarithmicchart
SPECIFICATION
TABLEOFCONTENTS
This is the sample of the manual if you need complete manual Click Here to download
ApplicableMachines
LS06-01001
YS06-00901
RevisionDateofIssueRemarks
FirsteditionDecember,2000S5LS0206EK
1.NAMEOFCOMPONENTS
2.GENERALDIMENSIONS
SK480 Unitmm(ft-in)
2.17.00m(230)Boom3.45m(114)StandardArm1.80m3(2.35cuyd)Bucket600mm(24)Shoe
NOTE:
Dimensionsmarkeddonot includetheheightoftheshoelug.
SK480LC Unitmm(ft-in)
2.27.00m(230)Boom3.45m(114)StandardArm1.80m3(2.35cuyd)Bucket600mm(24)Shoe
NOTE:
Dimensionsmarkeddonot includetheheightoftheshoelug.
3.WEIGHTOFCOMPONENTS
Unit:kg(lb)
1.7Slewingmotor(includingreductionunit)720(1,590)
2.5Lowerroller 98(220)1898(220)16
NOTE:Numericalvaluesmarkedindicatethedryweight.
4.TRANSPORTATION
4.1DIMENSIONSOFMACHINEONATRAILER(WITHOUTCOUNTERWEIGHT)
Item
Model
SK480LC
SK480
Width600mm(24in)shoesmm(ft-in)3,350(110)3,350(110)
Weight kg(lb)28,000(61,730)27,800(61,290)
Unit:mm(ft-in)
4.2DIMENSIONSOFATTACHMENT (1)BOOM (2)ARM
LengthHeightWidth LHWm(ft-in)
7.261.900.93 (23106331)
Weightkg(lb) 4,210(9,280)
LengthHeightWidth LHWm(ft-in)
(1393827)
(1553927)
(1753927) 6.141.260.78 (2024227)
Weightkg(lb)2,250(4,960)2,380(5,250)2,570(5,670)2,940(6,480)
(3)BUCKET
LengthHeightWidth LHWm(ft-in)
1.781.561.52 (5105150)
Weightkg(lb) 1,440(3,170)
Bucketcapacitym3(cuyd) 1.80(2.35)
Hoebucket
5.MACHINELIFTINGPROCEDURE
5.1LIFTINGPROCEDURESFORMACHINE COMPLETE
Thosewhooperateacraneforliftingand slingingoperationsmusthavethefollowing qualifications:
Licenseformovingcraneoperator Certificateshowingthereceivingacable slingingtrainingcourse
Thecabletobeusedforliftingthemachine shouldhavesufficientstrengthagainstthe machineweight.
Improperliftingmethodand/orroping mannermightcauseforamovementorslip ofthemachinewhileitisliftedup,resulting seriousinjuryordamagesonthemachine. Donotimposealoadquicklyonthecable andslings.
Whentheliftingworkiscarriedoutin cooperationwithpluralpersons,makesure toconfirmeverysituationswith exchangingsignalswitheachother. Duringtheliftingwork,keepanypersons awayfromaroundtheliftingmachine especiallyunderthemachine
PROCEDURE(WITHATTACHMENT)
ToolsnameRemarks CableA50.016.6m1pc. CableB50.016.1m1pc. SpreaderbarsC4.3m2pcs.
Liftthemachineonaflatplace
1Operatethecontrolleverssoeach attachmenttakethepositionsinthefigure.
2Aftertheenginestops,confirmthatthereis noobstaclearoundtheoperatorsseat,turn thesafetylocklevertoLOCKED POSITIONandgetoffthemachine.
3Slingacableinthepositioninthefollowing figure,usingaliftingtool.
4Operatethecraneasbelow: 1.Takeoff. 2.Confirmsafety. 3.Windup. Landthemachineonthegroundgently.
NOTE:
Itmaybenecessarytoplacereinforcedspreader barsbetweenliftingcablestopreventdamagedto themachineduringlifting.Seepage6to8. Liftingmachinewithwidertrackshoeswilltendto shiftthecenterofgravityslightlyforward,towardthe centeroftheslewingring.
Donotusethecounterweightliftingeyestolift machine.
PROCEDURE(WITHATTACHMENT) ToolsnameRemarks CableA50.016.5m1pc. CableB50.016.0m1pc. SpreaderbarsC4.3m2pcs.
5.2LIFTINGPROCEDURESFORMACHINE COMPLETE
Passthecablesthroughtheliftingpointsonthe crawlersasindicatedinthefigureandbringloose endsofcablestogetheratmachinecenterof gravityandattachtoanoverheadliftingdevice witharatedliftingcapacitysufficienttoliftthe machine.
PROCEDURE(WITHOUTATTACHMENT)
CableA50.017.5m1pc.
CableB50.015.0m1pc. SpreaderbarsC4.3m2pcs.
PROCEDURE(WITHOUTATTACHMENT)
ToolsnameRemarks
CableA50.017.4m1pc.
CableB50.014.9m1pc. SpreaderbarsC4.3m2pcs. ToolsnameRemarks
6.1BACKHOE
6.WORKINGRANGE
AttachmentType
Item
3.45m(11ft-4in)Standard Armwith1.80m3(2.35cuyd) Bucket
3.0m(9ft-10in)ShortArm with2.05m3(2.68cuyd) Bucket
Unit:mm(ft-in)
4.9m(16ft-1in)LongArm with1.35m3(1.77cuyd) Bucket
AMaximumdiggingreach12,070(39´7)11,770(38´7)13,480(44´3)
AMaximumreachatgroundlevel11,840(38´10)11,540(38´10)13,280(43´7)
BMaximumdiggingdepth7,800(25´7)7,350(24´1)9,250(30´4)
CMaximumdiggingheight10,950(35´11)11,170(36´8)11,710(38´5)
DMaximumdumpingheight7,590(24´11)7,730(25´4)8,310(27´3)
EMinimumdumpingheight2,790(9´2)3,240(10´8)1,340(4´5)
FVerticaldiggingdepth6,950(22´10)6,530(21´5)8,400(27´7)
GMinimumswingradius5,140(16´10)5,280(17´4)5,300(17´5)
HHeightatminimumswing9,050(29´8)9,050(29´8)9,050(29´8)
J8-feetleveldiggingdepth7,660(25´2)7,190(23´7)9,140(30´0)
HorizontalStroke6,090(20´0)5,200(17´1)8,280(27´2) digging
strokeatgroundlevelMinimum3,110(10´2)3,690(12´1)2,330(7´8)
NOTE:Dimensionsmarkeddonotincludetheheightoftheshoelug.
6.2FACESHOVEL
Unit:mm(ft-in)
Item
AttachmentType
3.45m(11ft-4in)Standard Armwith1.80m3(2.35cuyd) Bucket
3.0m(9ft-10in)ShortArm with2.05m3(2.68cuyd) Bucket
4.9m(16ft-1in)LongArm with1.35m3(1.77cuyd) Bucket
AMaximumdiggingreach12,280(40´3)11,980(39´4)13,690(44´11)
AMaximumreachatgroundlevel12,060(39´7)11,750(38´7)13,500(44´4)
BMaximumdiggingdepth8,020(26´4)7,570(24´10)9,470(31´1)
CMaximumdiggingheight11,360(37´3)11,500(37´8)12,080(39´8)
DMaximumdumpingheight7,410(24´4)7,610(25´0)8,160(26´9)
DMaximumdumpingheight(45)7,310(24´0)7,150(23´6)7,680(25´2)
EMinimumdumpingheight2,570(8´5)3,020(9´11)1,120(3´8)
GMinimumswingradius5,140(16´10)5,280(17´4)5,300(17´5)
HHeightatminimumswing9,050(29´8)9,050(29´8)9,050(29´8)
I8-feetleveldiggingdepth7,880(25´10)7,410(24´4)9,360(30´9)
HorizontalStroke4,740(15´7)4,140(13´7)7,370(24´2) digging
strokeatgroundlevelMinimum7,100(23´4)7,400(24´3)5,890(19´4)
NOTE:Dimensionsmarkeddonotincludetheheightoftheshoelug.
7.LIFTINGDIAGRAM
7.1LIFTINGCAPACITIES
(1)Conditionsofcalculation
1)Theliftingloadshowsthelowervalueeither87%ofhydraulicliftingcapacityor75%oftipping load.
2)Theloadpointisonthebucketsupportingpoint,andthebucketpositionisaclosedposition.
3)Unit:tonCrawler:600mm(24in),ironcrawler
(2)ReferenceNo.listofliftingdiagramASIAOCEANIA
Arm
Bucket
3.45m(11´4) (STD)
3.00m(9´10) (Short)
1.80m3(2.35cuyd)2.05m3(2.68cuyd)
NormalHeavyliftNormalHeavylift
600mm(24in) CodeSTDcrawler(1)(2)(3)(4)
600mm(24in) longcrawler(5)(6)(7)(8)
(3)ReferenceNo.listofliftingdiagramEU
Arm
Bucket
3.45m(11´4) (STD)
3.00m(9´10) (Short)
1.80m3(2.35cuyd)2.05m3(2.68cuyd)
NormalHeavyliftNormalHeavylift Code600mm(24in)longcrawler(11)(12)(13)(14)
7.2LIFTINGCAPACITYASIAOCEANIA (1)No.1
Unit:kg(lb)
(2)No.2
Unit:kg(lb)
(3)No.3
Unit:kg(lb)
(4)No.4
Unit:kg(lb)
(5)No.5
Unit:kg(lb)
(6)No.6
Unit:kg(lb)
(7)No.7
Unit:kg(lb)
(8)No.8
Unit:kg(lb)
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