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Service Manual - Case CX17B Mini Excavator 84345206

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TOTHEREADER

Thismanualhasbeenprintedforaskilfulengineer tosupplythenecessarytechnicalinformationto carryoutserviceoperationsonthismachine. Carefullyreadthismanualtoobtaincorrect informationregardingrepairprocedures.

Foranyquestionorremark,orincaseofanyerror inthecontentsofthismanual,pleasecontact: CNHITALIAS.p.A. VialedelleNazioni,55 41100MODENA-Italy

REFERENCE

BeyondthisServiceManual,alsorefertothe documentslistedbelow: -Operator’sManual -ServicePartsCatalogue

COMPLETESERVICEMANUAL

TheServiceManualconsistsofonevolume: CX17B

ServiceManualfor“MiniExcavators”

TheServiceManualfor“MiniExcavators” containsthenecessarytechnicalinformationto carryoutmaintenanceandrepairoperationson themachine,thenecessarytoolstocarryout maintenanceoperations,theinformationon servicestandards,theproceduresforremoval, installation,disassemblyandreassembly.

TheServiceManualregardingmodelsCX17B consistsofthefollowingvolume,identifiedbythe printnumberindicatedbelow:

ServiceManual-“MiniExcavators” CX17B 84345206

TOPREVENTACCIDENTS

Mostoftheaccidentsandinjuriesoccurringinthefactory,athomeorontheroadarecausedbythefailureto followsimpleandfundamentalsafetyrulesorprecautions.Forthisreason,MOSTACCIDENTSCANBE PREVENTEDbyrecognizingtherealcauseandtakingthenecessaryprecautionsbeforetheaccidentoccurs. Withanytypeofmachine,althoughwelldesignedandconstructed,itisnotpossibletoabsolutelyexcludeany possibilityofaccidents.

Acarefulandcautiousoperatorand/ortechnicianisthebestinsuranceagainstaccidents.Thescrupulous observanceofthisonesimplerulewouldpreventmanythousandsofseriousinjurieseachyear.

Thisruleis:neverattempttoclean,lubricateorserviceamachinewiththeenginerunning.

WARNING

Beforecarryingoutanymaintenance,adjustmentorrepairoperationonmachinesequippedwithattachments, controlledhydraulicallyormechanically,makesurethattheattachmentisloweredandsafelysetonthe ground.Ifitisnecessarytohavetheattachmentpartiallyorfullyraisedtogainaccesstocertainitems,make suretheattachmentissuitablysupportedbymeansotherthanthehydraulicliftingcylinders,thecablesand/or themechanicaldevicesusedforcontrollingtheattachment.

CNHS.p.A.

VialedelleNazioni,55 41100MODENA-Italy

Allrightsreserved. Reproductionoftextorillustrations,inwholeorinpart,isstrictlyprohibited.

GENERALSAFETYINFORMATION

Donotoperateorperformanymaintenanceonthis machineuntilallinstructionsfoundintheOPERATOR’SMANUALandthisMANUALhavebeenthoroughlyreadandunderstood.

Improperoperationormaintenanceofthismachine maycauseaccidentsandcouldresultinseriousinjuryordeath.

Alwayskeepthemanualinstorage.

Ifitismissingordamaged,placeanorderwithan authorizedourDistributorforareplacement.

Ifyouhaveanyquestions,pleaseconsultanauthorizedourDistributor.

(1)Mostaccidents,whichoccurduringoperation,are duetoneglectofprecautionarymeasuresandsafetyrules.Sufficientcareshouldbetakentoavoid theseaccidents.Erroneousoperation,lubrication ormaintenanceservicesareverydangerousand maycauseinjuryordeathofpersonnel.Therefore allprecautionarymeasures,NOTES,DANGERS, WARNINGSandCAUTIONScontainedinthemanualandonthemachineshouldbereadandunderstoodbyallpersonnelbeforestartinganyworkwith oronthemachine.

(2)Operation,inspection,andmaintenanceshouldbe carefullycarriedout,andsafetymustbegiventhe firstpriority.Messagesofsafetyareindicatedwith marks.Thesafetyinformationcontainedinthe manualisintendedonlytosupplementsafety codes,insurancerequirements,locallaws,rules andregulations.

(3)Messagesofsafetyappearinthemanualandon themachine:Allmessagesofsafetyareidentified byeitherwordof"DANGER","WARNING"and "CAUTION".

1)DANGER-Indicatesanimminentlyhazardous situationwhich,ifnotavoided,willresultin deathorseriousinjuryandisrepresentedas follows:

2)WARNING-Indicatesapotentiallyhazardous situationwhich,ifnotavoided,couldresultin deathorseriousinjuryandisrepresentedas follows:

3)CAUTION-Indicatesapotentiallyhazardous situationwhich,ifnotavoided,mayresultinminorormoderateinjury.Itmayalsobeusedto alertagainstpossibledamagetothemachine anditscomponentsandisrepresentedasfollows:

(4)Itisverydifficulttoforecasteverydangerthatmay occurduringoperation.However,safetycanbeensuredbyfullyunderstandingproperoperatingproceduresforthismachineaccordingtomethods recommendedbyManufacturer.

(5)Whileoperatingthemachine,besuretoperform workwithgreatcare,soasnottodamagethemachine,orallowaccidentstooccur.

(6)ContinuestudyingthemanualuntilallSafety,OperationandMaintenanceproceduresarecompletely understoodbyallpersonsworkingwiththemachine.

SAFETYPRECAUTIONS

Theproperandsafelubricationandmaintenance forthismachine,recommendedbyManufacturer, areoutlinedintheOPERATOR’SMANUALforthe machine.

Improperperformanceoflubricationormaintenanceproceduresaredangerousandcouldresult ininjuryordeath.ReadandunderstandtheMANUALbeforeperforminganylubricationormaintenance.

Theservicemanormechanicmaybeunfamiliarwith manyofthesystemsonthismachine.Thismakesit importanttousecautionwhenperformingservicework. Aknowledgeofthesystemandorcomponentsisimportantbeforetheremovalordisassemblyofanycomponent.

Becauseofthesizeofsomeofthemachinecomponents,theservicemanormechanicshouldcheckthe weightsnotedinthismanual.Useproperliftingprocedureswhenremovinganycomponents.Weightofcomponentstableisshowninthesection; SPECIFICATIONS.

Thefollowingisalistofbasicprecautionsthatmustalwaysbeobserved.

(1)ReadandunderstandallWarningplatesanddecal onthemachinebeforeOperating,Maintainingor Repairingthismachine.

(2)Alwayswearprotectiveglassesandprotective shoeswhenworkingaroundmachines.Inparticular,wearprotectiveglasseswhenusinghammers, punchesordriftsonanypartofthemachineorattachments.Useweldersgloves,hood/goggles, apronandtheprotectiveclothingappropriatetothe weldingjobbeingperformed.Donotwearloosefittingortornclothing.Removeallringsfromfingers, loosejewelry,confinelonghairandlooseclothing beforeworkingonthismachinery.

(3)Disconnectthebatteryandhanga"DoNotOperate"tagintheOperatorsCompartment.Removeignitionkeys.

(4)Ifpossible,makeallrepairswiththemachine parkedonafirmlevelsurface.Blockthemachine soitdoesnotrollwhileworkingonorunderthemachine.Hanga"DoNotOperate"tagintheOperatorsCompartment.

(5)Donotworkonanymachinethatissupportedonly bylift,jacksorahoist.Alwaysuseblocksorjack

stands,capableofsupportingthemachine,before performinganydisassembly. Donotoperatethismachineunlessyouhave readandunderstandtheinstructionsintheOPERATOR’SMANUAL.Impropermachineoperationisdangerousandcouldresultininjuryor death.

(6)Relieveallpressureinair,oilorwatersystemsbeforeanylines,fittingsorrelateditemsaredisconnectedorremoved.Alwaysmakesureallraised componentsareblockedcorrectlyandbealertfor possiblepressurewhendisconnectinganydevice fromasystemthatutilizespressure.

(7)Lowerthebucket,dozer,orotherattachmentsto thegroundbeforeperforminganyworkonthemachine.Ifthiscannotbedone,makesurethebucket, dozer,ripperorotherattachmentisblockedcorrectlytopreventitfromdroppingunexpectedly.

(8)Usestepsandgrabhandleswhenmountingordismountingamachine.Cleananymudordebrisfrom steps,walkwaysorworkplatformsbeforeusing. Alwaysfacetothemachinewhenusingsteps,laddersandwalkways.Whenitisnotpossibletouse thedesignedaccesssystem,provideladders,scaffolds,orworkplatformstoperformsaferepairoperations.

(9)Toavoidbackinjury,useahoistwhenliftingcomponentswhichweigh20kg(45lbs)ormore.Make sureallchains,hooks,slings,etc.,areingoodconditionandarethecorrectcapacity.Besurehooks arepositionedcorrectly.Liftingeyesarenottobe sideloadedduringaliftingoperation.

(10)Toavoidburns,bealertforhotpartsonmachines whichhavejustbeenstoppedandhotfluidsin lines,tubesandcompartments.

(11)Becarefulwhenremovingcoverplates.Gradually backoffthelasttwocapscrewsornutslocatedat oppositeendsofthecoverordeviceandcarefully prycoverloosetorelieveanyspringorotherpressure,beforeremovingthelasttwocapscrewsor nutscompletely.

(12)Becarefulwhenremovingfillercaps,breathersand plugsonthemachine.Holdaragoverthecapor plugtopreventbeingsprayedorsplashedbyliquidsunderpressure.Thedangerisevengreaterif themachinehasjustbeenstoppedbecausefluids canbehot.

(13)Alwaysusethepropertoolsthatareingoodconditionandthataresuitedforthejobathand.Besure youunderstandhowtousethembeforeperforming anyservicework.

(14)Reinstallallfastenerswiththesamepartnumber. Donotusealesserqualityfastenerifreplacements arenecessary.

(15)Repairswhichrequireweldingshouldbeperformedonlywiththebenefitoftheappropriatereferenceinformationandbypersonneladequately trainedandknowledgeableinweldingprocedures. Determinetypeofmetalbeingweldedandselect correctweldingprocedureandelectrodes,rodsor wiretoprovideaweldmetalstrengthequivalentat leasttothatoftheparentmetal.Makesuretodisconnectbatterybeforeanyweldingproceduresare attempted.

(16)Donotdamagewiringduringremovaloperations. Reinstallthewiringsoitisnotdamagednorwillbe damagedinoperationofthemachinebycontacting sharpcorners,orbyrubbingagainstsomeobjector hotsurface.Donotconnectwiringtoalinecontainingfluid.

(17)Besureallprotectivedevicesincludingguardsand shieldsareproperlyinstalledandfunctioningcorrectlybeforestartingarepair.Ifaguardorshield mustberemovedtoperformtherepairwork,use extracautionandreplacetheguardorshieldafter repairiscompleted.

(18)Themaintenanceandrepairworkwhileholdingthe bucketraisedisdangerousduetothepossibilityof afallingattachment.Don’tfailtolowertheattachmentandplacethebuckettothegroundbefore startingthework.

(19)Looseordamagedfuel,lubricantandhydraulic lines,tubesandhosescancausefires.Donotbend orstrikehighpressurelinesorinstalloneswhich havebeenbentordamaged.Inspectlines,tubes andhosescarefully.Donotcheckforleakswith yourhands.Verysmall(pinhole)leakscanresultin ahighvelocityoilstreamthatwillbeinvisibleclose tothehose.Thisoilcanpenetratetheskinand causepersonalinjury.Usecard-boardorpaperto locatepinholeleaks.

(20)Tightenconnectionstothecorrecttorque.Make surethatallheatshields,clampsandguardsareinstalledcorrectlytoavoidexcessiveheat,vibration orrubbingagainstotherpartsduringoperation. Shieldsthatprotectagainstoilsprayontohotexhaustcomponentsineventofaline,tubeorseal failuremustbeinstalledcorrectly.

(21)Donotoperateamachineifanyrotatingpartis damagedorcontactsanyotherpartduringoperation.Anyhighspeedrotatingcomponentthathas beendamagedoralteredshouldbecheckedfor balancebeforereusing.

(22)Becarefulwhenservicingorseparatingthetracks (crawlers).Chipscanflywhenremovingorinstallingatrack(crawlers)pin.Wearsafetyglassesand longsleeveprotectiveclothing.Tracks(crawlers) canunrollveryquicklywhenseparated.Keepaway fromfrontandrearofmachine.Themachinecan moveunexpectedlywhenbothtracks(crawlers) aredisengagedfromthesprockets.Blockthemachinetopreventitfrommoving.

NOTE:

ThisManualispreparedasatechnicalmaterialin whichtheinformationnecessaryforthemaintenance andrepairingservicesofourhydraulicexcavatorsare collected,andiscategorizedinto7Chapters,Specification,Maintenance,System,Disassembly,Troubleshooting,Engine,andInstallationProceduresfor OptionalAttachment.

•TheChapter"Specification"describesthespecificationsforentiremachineandmaterial,whichare instructiveforreplacementandrepairingofattachments.

•TheChapter"Maintenance"describesthematerial, whichishelpfulformaintenanceserviceandadjustmentsforentiremachine.

•TheChapter"System"describestheoperatingsystemlikehydraulicsystem,electricsystem,components,andsoon.

•TheChapter"Disassembly"describestheremoval andinstallingofassemblymountedontheupper structureandundercarriage,andtheassembling anddisassemblingoftheassociatedhydraulic equipment.

•TheChapter"Troubleshooting"describeshowto findthefaultequipment.

•TheChapter"Engine"describestheenginesmakinguseofthe"MaintenanceManual"providedby thesuppliers.

•TheChapter"InstallationProceduresforOptional Attachment"describesthesupplementsaddedon requestasrequired.

ThisManualmaybeproperlyrevisedduetotheimprovementofproducts,modificationofspecifications, etc.Andtherearecaseswherethesystemonactual machineandapartofthecontentsofthismanualmay differduetothevariationsofspecificationbycountries. Forthesectioninwhichthedescriptionishardlyunderstood,contactourdistributor.

Thenumberisassignedtoeveryparthandledinthis Manualonaccountofthedescription,buttheparts, whichcannotbesuppliedasservicepartsarecontained.Therefore,theordermustbeplacedwithrespectiveformalnumberwithdueconfirmationonthe PartsManualforapplicablemachine.

1.OUTLINE

TABLEOFCONTENTS

1.1GENERALPRECAUTIONSFORREPAIRS........................................................1-3

1.1.1PREPARATIONBEFOREDISASSEMBLING..............................................1-3

1.1.2SAFETYINDISASSEMBLINGANDASSEMBLING...................................1-3

1.1.3DISASSEMBLINGANDASSEMBLINGHYDRAULICEQUIPMENT..........1-4

1.1.4ELECTRICALEQUIPMENT........................................................................1-6

1.1.5HYDRAULICPARTS....................................................................................1-7

1.1.6WELDINGREPAIR......................................................................................1-7

1.1.7ENVIRONMENTALMEASURE...................................................................1-7

1.2INTERNATIONALUNITCONVERSIONSYSTEM(BasedonMARKS'STANDARD HANDBOOKFORMECHANICALENGINEERS)................................................1-8

1.1.1PREPARATIONBEFOREDISASSEMBLING

(1)Understandingoperatingprocedure

ReadOPERATOR'SMANUALcarefullytounderstandtheoperatingprocedure.

(2)Cleaningmachines

Removesoil,mud,anddustfromthemachinebeforecarryingitintotheserviceshoptopreventlossofwork efficiency,damageofparts,anddifficultyinrustpreventionanddustprotectionwhilereassembling.

(3)Inspectingmachines

Identifythepartstobedisassembledbeforestartingwork,determinethedisassemblingprocedurebyyourself consideringtheworkshopsituationsetc.,andrequestprocurementofnecessarypartsinadvance.

(4)Recording

Recordthefollowingitemsforcommunicationandpreventionofrecurringmalfunction.

1.Inspectiondateandplace.

2.Modelname,applicablemachinenumber,andhourmeterread.

3.Troublecondition,placeandcause.

4.Visibleoilleakage,waterleakageanddamage.

5.Cloggingoffilters,oillevel,oilquality,oilcontaminationandlooseningofconnections.

6.Resultofconsiderationifanyproblemexistsbasedontheoperationratepermonthcalculatedfromhourmeter indicationafterthelastinspectiondate.

(5)Arrangementandcleaninginserviceshop

1.Toolsrequiredforrepairwork.

2.Preparespacetoplacethedisassembledparts.

3.Prepareoilcontainersfordrainingoiletc.

1.1.2SAFETYINDISASSEMBLINGANDASSEMBLING

(1)Wearappropriateclotheswithlongsleeves,safetyshoes,safetyhelmetandprotectiveglasses.

(2)Suspendwarningtag"DONOTOPERATE"fromthedoorknobortheoperatinglever,andhaveapreliminary meetingbeforestartingwork.

(3)Stoptheenginebeforestartinginspectionandmaintenancetopreventtheoperatorbeingcaughtinmachine.

(4)Identifythelocationofafirst-aidkitandafireextinguisher,andalsowheretomakecontactinastateof emergency.

(5)Chooseahard,levelandsafeplace,andplacetheattachmentonthegroundsecurely.

(6)Usealiftersuchasacranetoremoveheavyparts(20kg[45lbs]ormore)fromthemachine.

(7)Usepropertools,andreplaceorrepairdefectivetools.

(8)Supportthemachineandattachmentwithsupportsorblocksiftheworkisperformedintheliftedcondition.

1.1.3DISASSEMBLINGANDASSEMBLINGHYDRAULICEQUIPMENT

(1)Removinghydraulicequipment

1.Beforedisconnectingpipes,releasethehydraulicpressureofthesystem,oropenthereturnsidecoverand takeoutthefilter.

2.Carefullydrainoiloftheremovedpipesintoacontainerswithoutspillingonthefloor.

3.Applyplugsorcapsonthepipeendstoavoidoilspillageanddustintrusion.

4.Cleanofftheexternalsurfaceoftheequipmentbeforedisassembling,anddrainhydraulicandgearoilbefore placingitontheworkbench.

(2)Disassemblinghydraulicequipment

1.Donotdisassemble,reassembleormodifythehydraulicequipmentwithoutthepermissionofthemanufacturer, whoisnotresponsiblefortheperformanceandfunctionoftheproductaftermodification.

2.Whendisassemblingandreassemblingforunavoidablereason,refertheworktoqualifiedpersonnelwhohave thespecificknowledgeorcompletedthepartsservicetraining.

3.Providematchingmarkstofacilitatereassemblingwork.

4.Beforestartingthework,readthemanualofdisassemblingprocedure,ifitisprovided,anddecidewhetherthe workcanbeperformedbyyourself.

5.Usethespecialjigandtoolswithoutfailiftheyarespecified.

6.Ifitishardtoremoveapartaccordingtotheprocedure,donottryitbyforcebutinvestigatethecause.

7.Placetheremovedpartsinorderandattachtagstofacilitatethereassembling.

8.Notethelocationandquantityofpartscommonlyappliedtomultiplelocations.

(3)Inspectingparts

1.Ensurethatthedisassembledpartsarefreefromseizure,interferenceandunevencontact.

2.Measureandrecordwearconditionofpartsandclearance.

3.Iftheproblemisfoundinapart,repairorreplaceitwithanewone.

(4)Reassemblinghydraulicequipment

1.TurnONtheventilationfanoropenwindowstomaintaingoodventilationpriortostartingthecleaningofparts.

2.Performroughandfinishcleaningbeforeassembling.

3.Removewashingoilbyairandapplycleanhydraulicorgearoilforassembling.

4.AlwaysreplacetheremovedO-rings,backupringsandoilsealswithnewonesbyapplyinggreaseinadvance.

5.Removedirtandmoisturefromandperformdegreasingonthesurfacewhereliquidgaskettobeapplied.

6.Removerustpreventiveagentfromthenewpartsbeforeuse.

7.Fitbearings,bushingsandoilsealsusingspecialjigs.

8.Assemblethepartsutilizingmatchingmarks.

9.Ensureallthepartsarecompletelyassembledafterthework.

(5)Installinghydraulicequipment

1.Ensurehydraulicoilandlubricantareproperlysupplied.

2.Performairbleedingwhen:

a.Hydraulicoilchanged

b.Partsofsuctionsidepipingreplaced

c.Hydraulicpumpinstalled

d.Slewingmotorinstalled

e.Travelmotorinstalled

f.Hydrauliccylinderinstalled

3.Performairbleedingofthehydraulicpumpandslewingmotorafterlooseningtheupperdrainplug,startingthe engineandkeepitinlowidlecondition.

Completetheairbleedingwhenseepingofhydraulicoilisrecognized,andtightlyplug.

4.Performairbleedingofthetravelmotorandthehydrauliccylindersbyrunningtheengineformorethan5 minutesatlowspeedwithoutload.

5.Performairbleedingofpilotlinebyperformingaseriesofdigging,slewingandtravel.

6.Checkhydraulicoillevelafterplacingtheattachmenttotheoilcheckposition,andreplenishoilifnecessary.

Operationofthehydraulicequipmentwithoutfillinghydraulicoilorlubricantorwithoutperformingairbleedingwill resultindamagetotheequipment.

Donotallowthehydrauliccylindertobottomonthestrokeendjustafterthemaintenance.

1.1.4ELECTRICALEQUIPMENT

(1)Donotdisassembleelectricalequipment.

(2)Handleitcarefullynottodropandgiveashock.

(3)TurnthekeyOFFpriortoconnectinganddisconnectingwork.

(4)Disconnecttheconnectorbyholdingitandpressingthelock.Donotpullthewiretoapplyforcetothecaulking portion.

(5)Connecttheconnectorandensureitiscompletelylocked.

(6)TurnthekeyOFFpriortotouchingtheterminalofstarterorgenerator.

(7)Removetheground(earth)terminalofbatterywhenhandlingtoolsaroundthebatteryoritsrelay.

(8)Donotsplashwaterontheelectricalequipmentandconnectorsduringmachinewashing.

(9)Checkformoistureadhesioninsidethewaterproofconnectorafterpullingitout,sinceitishardtoremove moisturefromtheconnector. Ifmoistureadhesionisfound,dryitcompletelybeforetheconnection.

Batteryelectrolyteishazardous.

Batteryelectrolyteisdilutesulfuricacid.Exposureofskinoreyestothisliquidwillcauseburningorlossof eyesight.

Iftheexposureoccurs,takethefollowingemergencymeasuresandseektheadviceofamedicalspecialist.

-Whenskinexposed: Washwithwaterandsoapsufficiently.

-Wheneyesexposed: Immediatelywashawaywithcitywatercontinuouslyformorethan10minutes.

-Whenalargeamountoftheliquidflowsout: Neutralizewithsodiumbicarbonateorwashawaywithcitywater.

-Whenswallowed: Drinkalargeamountofmilkorwater.

-Whenclothesexposed: Immediatelyundressandwash.

1.1.5HYDRAULICPARTS

(1)O-ring

•EnsureO-ringshaveelasticityandarenotdamagedbeforeuse.

•UsetheappropriateO-rings.O-ringsaremadeofvariouskindsofmaterialshavingdifferenthardnesstoapply toavarietyofparts,suchasthepartformovingorfixedportion,subjectedtohighpressure,andexposedto corrosivefluid,evenifthesizeissame.

•FittheO-ringswithoutdistortionandbend.

•Alwayshandlefloatingsealsasapair.

(2)Flexiblehose(Fhose)

•Usetheappropriateparts.Differentpartsareuseddependingontheworkingpressureeventhesizeoffitting andthetotallengthofthehoseissame.

•Tightenthefittingatthespecifiedtorque.

Ensurenokink,tension,interferencenoroilleakageisrecognized.

1.1.6WELDINGREPAIR

(1)Referrepairweldingtoqualifiedpersonnelaccordingtotheappropriateprocedure.

(2)Disconnecttheground(earth)cableofthebatterybeforestartingtherepair. Failuretodosowillcausedamagetotheelectricalequipment.

(3)Moveawaythearticlesinadvancethatmaycausefireifexposedtosparks.

(4)Beforestartingtherepairoftheattachment,donotfailtocovertheplatedsurfaceofthepistonrodwith flameproofsheettopreventitfrombeingexposedtosparks.

1.1.7ENVIRONMENTALMEASURE

(1)Runtheengineattheplacethatissufficientlyventilated.

(2)Industrialwastedisposal

Disposeofthefollowingpartsaccordingtotherelevantregulations: Wasteoilandwastecontainer Battery

(3)Precautionsforhandlinghydraulicoil

Exposureofeyestohydraulicoilwillcauseinflammation.Wearprotectiveglassesbeforehandlingtoavoidan accident.Ifaneyeisexposedtotheoil,takethefollowingemergencymeasures: -Whenaneyeexposed: Immediatelywashawaywithcitywatersufficientlytillstimulativefeelingvanishes. -Whenswallowed: Donotletvomit,andreceivemedicaltreatmentimmediately. -Whenskinexposed: Washwithwaterandsoapsufficiently.

(4)Others

Usereplacementpartsandlubricantsauthorizedasthemanufacturer'sgenuineparts.

1.2INTERNATIONALUNITCONVERSIONSYSTEM(BasedonMARKS' STANDARDHANDBOOKFORMECHANICALENGINEERS)

Introduction

AlthoughthismanualincludesInternationalSystemofUnit andFoot-PoundSystemofUnits,ifyouneedSIunit,refer tothefollowinginternationalsystemofunits. Givenhereinafterisanexcerptoftheunitsthatarerelated tothismanual.

1.EtymologyofSIUnites

French:LeSystemeInternationald'Unites

English:InternationalSystemofUnits

2.ConstructionofSIUnitSystem

2.SPECIFICATIONS

TABLEOFCONTENTS

2.1COMPONENTSNAME........................................................................................2-3

2.2MACHINEDIMENSIONS.....................................................................................2-4

2.3SPECIFICATIONSANDPERFORMANCE..........................................................2-5

2.4MACHINE&COMPONENTSWEIGHT(DRY)....................................................2-6

2.5TRANSPORTATION.............................................................................................2-8

2.6TYPEOFCRAWLERSHOES.............................................................................2-11

2.7TYPEOFBUCKET..............................................................................................2-12

2.8ENGINESPECIFICATIONS.................................................................................2-13

2.8.1SPECIFICATIONS.......................................................................................2-13

2.8.2ENGINEPERFORMANCECURVE.............................................................2-14

2.1COMPONENTSNAME

ARM

BUCKET ARMCYLINDER

BUCKETCYLINDER

BOOMCYLINDER

DOZERCYLINDER

DOZER

SHOE

FRONTIDLER

IDLERADJUST

LOWERROLLER

CONTROLVALVE

BUCKETLINK

SWINGCYLINDER

FUELTANK

OILCOOLER

AIRCLEANER

BATTERY

ENGINE

COUNTERWEIGHT GUARD

SLEWINGBEARING

SLEWINGMOTOR

HYDRAULICPUMP

TRAVELMOTOR

IDLERLINK BOOM
CANOPY
HYDRAULICTANK

2.SPECIFICATIONS

2.2MACHINEDIMENSIONS

(1)CANOPY

(2)CAB

2.3SPECIFICATIONSANDPERFORMANCE

(1)SPEEDANDGRADEABILITY

ItemRubbercrawlerbeitIroncrawlershos SlewingSpeed8.6min-1(8.6rpm)

TravelSpeed Low(1st)High(2nd)Low(1st)High(2nd)

Gradeability58%(30°)

(2)ENGINE

Model(MITSUBISHI)L3E-W431KBS

TypeWater-cooled,4-cycletypeSwirlchambertypedieselengine

Numberofcylinders-Bore×Stroke3-76mm×70mm(3-2.99"×2.76")

TotalDisplacement952ml(58.1cu-in)

OutputRating11.3kW/2,200min-1(15.4PS/2,200rpm)

MaximumTorque53.5N-m/1,800min-1(39.4lbf-ft/1,800rpm)

StartingMotor12V×1.7kW

Generator12V×40A

(3)HYDRAULICCOMPONENTS

HydraulicPumpTandemvariabledisplacementpistonpumps HydraulicMotorAxialpiston

HydraulicMotorw/Reducer(Travel)Variabledisplacementaxialpiston,2-Speedmotor ControlValve11-spoolvalve

Cylinder

(Boom,Arm,Swing,Bucket,Dozer,Crawler)

Doubleactioncylinder

ReturnFilterSafetyvalvecontaining/FilterType(ß108)

(4)SIDEDIGGING&DOZER

TypeBoomswingbyhydrauliccylinder

BoomSwingAngle

Right55°

Left65°

Dozerbladetravel(up/down)280mm/270mm(11.0in/10.6in)

2.4MACHINE&COMPONENTSWEIGHT(DRY)

1UPPERFRAMEASSEMBLY (Assemblyoffollowing:)

1.1UPPERFRAME

1.2CANOPY/CAB

1.3ENGINE

1.4HYDRAULICPUMP

1.5RADIATOR

1.6HYDRAULICTANK

1.7FUELTANK

1.8SWINGBRACKET

1.9SWINGCYLINDER

1.10SLEWINGMOTOR

1.11CONTROLVALVE

1.12COUNTERWEIGHT

1.13GUARD-BONNET

1.14BOOMCYLINDER

2LOWERFRAMEASSEMBLY (Assemblyoffollowing:)

2.1LOWERFRAME

2.2SLEWINGBEARING

2.3TRAVELMOTOR

2.4LOWERROLLER

2.5FRONTIDLER

2.6IDLERADJUSTER

2.7SPROCKET

2.8RUBBERSHOE

2.9IRONSHOE

2.10SWIVELJOINT

2.11DOZER

2.12DOZERCYLINDER

3ATTACHMENTASSEMBLY (Assemblyoffollowing:)

3.1BOOMASSEMBLY

3.1.1BOOM

3.1.2ARMCYLINDER

3.2ARMASSEMBLY

3.2.1ARM(Standard)

3.2.2BUCKETCYLINDER

3.2.3BUCKETLINK

3.2.4IDLERLINK

3.3BUCKETASSEMBLY(Standard)

4FLUIDS(Assemblyoffollowing:)

4.1HYDRAULICOIL

4.2ENGINEOIL

4.3FUEL

4.4COOLINGWATER

796(1,760)

150(331)

77(170)

*71(157)

*14(31)

2(4)

*18(40)

*3(7)

33(73)

*16(35)

*23(51)

*23(51)

120(265)

22(49)

*17(37)

595(1,310)

213(470)

17(37)

*17(37)X2 4(9)X6 14(31)X2

8(18)X2 5(11)X2

58(128)X2*12(26) 74(163)

*10(22)

190(419)

81(179)

60(132)

*18(40)

60(132)

38(84)

*12(26)

5(11)

2(4)X2

35(77)

38(84) 13(29) 3(7) 18(40) 4(9)

906(2,000)

796(1,760)

Unit:kg(lbs)

1.Marksshowdryweight 2.BucketweightisshownwithJapanesestandardbucketweight.

2.SPECIFICATIONS

2.5TRANSPORTATION

(1)LOADINGMACHINEONATRAILER

1.Keeptrailerbedclean.Putchocksagainsttruckwheels.

2.Usearamporloadingdeck.Rampsmustbestrongenough,havealowangle,andcorrectheight.Loadand unloadmachineonalevelsurface.

3.Travelmachineontorampsslowly.Centerthemachineoverthetrailer.

4.Lowerallattachment.

5.Stopengine.Removekeyfromswitch.

Donotputchainsoveroragainsthydrauliclinesorhoses.

6.Fastenmachinetotrailerwithchainsorcables.

Duringtransportation,thebucketorattachmentsmayhitthecanopyorthecab.Therefore,setthemachinein thetransportingpositionbyobservingfollowingpoints:

a. Extendthebucketcylinderfully.

b. Extendthearmcylinderfully.

c. Lowertheboom.

d. Ifmachinecannotbetransportedwitharmcylinderfullyextended,removebucketorattachmentandextend armcylinder.

(2)TRANSPORTATIONDIMENSIONANDWEIGHTOFATTACHMENT

1.BOOMWITHARMCYLINDER

LXHXW mm(ft-in)

1,820X650X300 (5'11.7"X2'1.6"X11.8")

Weightw/armcyl.kg(lbs)78(172)

2.ARM&BUCKET(Japanesestandardbucket)

LXHXW mm(ft-in)

1,750X350X450 (5'8.9"X1'1.8"X1'5.7")

Weightkg(lbs)100(221)

3.ARM

LXHXW mm(ft-in)

1,260X330X250 (4'1.6"X1'1.0"X9.8")

Weightkg(lbs)61(135)

4.BUCKET(Japanesestandardbucket)

Heapedcapacity

m3(cu-yd)

LXHXW mm(in)

0.044(0.058)

550X440X450 (1'9.6"X1'5.3"X1'5.7")

Weightkg(lbs)35(77)

5.DOZERw/ocylinderweight

LXHXW; Ret/Expmm(in)

910X250X1,320/990 (2'11.6"X9.8"X4'4.0"/3'3.0")

Weightkg(lb)74(163)

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Service Manual - Case CX17B Mini Excavator 84345206 by Heavy Equipment Manual - Issuu