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Parts Manual - Komatsu PC95R-2 USA (US) Crawler Excavator Sn 21D5200001-Up

Page 1


SECTION

A-0000ENGINE

DESCRIPTION

B-0000ENGINERELATEDPARTSANDELECTRICALSYSTEM

C-0000SWINGCIRCLEANDFINALDRIVE

D-0000UNDERCARRIAGE

E-0000CONTROLSYSTEMANDREVOLVINGFRAME

F-0000GUARDANDOPERATOR'SCAB

G-0000WORKEQUIPMENTCONTROLSYSTEM

H-0000WORKEQUIPMENT

J-0000MARKPLATE

heavy-equipmentmanual.com

1CYLINDERHEAD 0101A-0010

2AIRINTAKEMANIFOLD 0131A-0020

3EXHAUSTMANIFOLDANDSILENCER 0151A-0030

4CYLINDERBLOCK 0201A-0040

5GEARHOUSING 0205A-0050

6FLYWHEEL-LUBRICATINGOILSUMP 0211A-0060

7CAMSHAFTANDDRIVINGGEAR 0231A-0070

8CRANKSHAFTANDPISTON 0241A-0080

9LUBRICATINGOILSYSTEM(1/2) 0301A-0090

10LUBRICATINGOILSYSTEM(2/2) 0302A-0100

11GOVERNOR 0407A-0110

12FUELLINE 0410A-0120

13FUELINJECTIONLINE 0420A-0130

14FUELINJECTIONPUMP 0431A-0140

15FEEDPUMP 0440A-0150

16ENGINESTOPDEVICE 0450A-0160

17COOLINGWATERSYSTEM 0502A-0170

18GENERATOR 0601A-0180

19STARTERMOTOR 0621A-0190

20GASKETSET 0902A-0200 heavy-equipmentmanual.com

FIG0101CYLINDERHEAD

21D-01-00020ENGINE,ASSY. 1ENSN:02015-1YM123910-03090PIPE 1ENSN:02015-2YM123900-13690LIFTER 1ENSN:02015-3YM26106-100202BOLT 2ENSN:02015-4YM723900-11100HEAD,ASSY. 1ENSN:02015-5 CYLINDERHEAD 1ENSN:02015-7YM123900-11080SEAT 4ENSN:02015-8YM123900-11090SEAT 4ENSN:02015-9YM119000-11810GUIDEVALVE 8ENSN:02015-11YM23876-005000PLUG 1ENSN:02015-12YM27241-400000PLUG 1ENSN:02015-13YM26216-060302STUD 8ENSN:02015-14YM123900-11100VALVE,INLET 4ENSN:02015-15YM123900-11110VALVEEXHAUST 4ENSN:02015-16YM123900-11120SPRING 8ENSN:02015-17YM121850-11150SEAL,VALVE 8ENSN:02015-18YM121850-11180RETAINER,SPRING 8ENSN:02015-19YM119171-11370CAPVALVE 8ENSN:02015-20YM119625-11870PROTECTION,NOZZLE 4ENSN:02015-21YM119625-11880SEAT,NOZZLE 4ENSN:02015-22YM119625-11900RETAINER 4ENSN:02015-23YM27310-090000COTTER 16ENSN:02015-24YM26366-060002NUT 8ENSN:02015-25YM24311-000320O-RING 1ENSN:02015-26YM123900-11200ROCKERSHAFT,ASSY. 1ENSN:02015-27YM123900-11240ROCKERSHAFT 1ENSN:02015-28YM119000-11280SPRING 3ENSN:02015-29YM123900-11510SUPPORT 3ENSN:02015-30YM123900-11520SUPPORT 1ENSN:02015-31YM123900-11650ROCKERSHAFT,SUCTION 4ENSN:02015-32YM129150-11230SCREW 4ENSN:02015-34YM129150-11750NUT 4ENSN:02015-35YM123900-11660ROCKERSHAFT,EXHAUST

heavy-equipmentmanual.com

4ENSN:02015-36YM129150-11230SCREW

4ENSN:02015--

38YM129150-11750NUT 4ENSN:02015--

39YM22242-000180RING,SNAP

2ENSN:02015-40YM26577-040162SCREW 1ENSN:02015--

41YM119593-11300BOLT 4ENSN:02015--

42YM26106-080702BOLT 4ENSN:02015-43YM26366-080002NUT 4ENSN:02015-44YM124160-01751PLUG 1ENSN:02015-45YM123900-11331BONNETASSY.,HEAD 1ENSN:02015-46YM129150-03070SPLASH-GUARD 2ENSN:02015-47YM123900-03202PLATE 1ENSN:02015--

48YM123900-03210GASKET 1ENSN:02015-49YM123900-03220PIPE 1ENSN:02015-51YM123900-11310GASKET 1ENSN:02015-52YM26022-050122SCREW 3ENSN:02015-53YM124160-11360PLUG 4ENSN:02015-54YM24311-000120O-RING 4ENSN:02015-55YM123900-07920LIFTER 1ENSN:02015-56YM26106-100252BOLT 2ENSN:02015-57YM23000-041000COLLAR 1ENSN:02015-58YM23297-350121RETAINER 1ENSN:02015-59YM26106-120202BOLT 1ENSN:02015-60YM26106-080142BOLT 2ENSN:02015--

FIG0131AIRINTAKEMANIFOLD

(21D-01-00020)ENGINE,ASSY.

1ENSN:02015-1YM123900-12100MANIFOLD,INTAKE

1ENSN:02015-2YM123900-12110GASKET 1ENSN:02015-3YM26106-080702BOLT 9ENSN:02015-4YM124610-12580JOINT 1ENSN:02015-5YM123900-77020GASKET 1ENSN:02015-6YM123900-77030GASKET 1ENSN:02015-7YM26106-100452SCREW 4ENSN:02015-8YM123900-77500HEATER,AIR 1ENSN:02015-SEEFIG.0101

heavy-equipmentmanual.com

(21D-01-00020)ENGINE,ASSY.

1ENSN:02015-1YM119131-18320SCREW 2ENSN:02015-2YM123911-13100MANIFOLD,EXHAUST

1ENSN:02015-3YM123900-13110GASKET 1ENSN:02015-4YM123900-13630BOLT 7ENSN:02015-5YM26213-100252STUD 4ENSN:02015-6YM123900-13680STAY,SILENCER 1ENSN:02015-7YM129400-13201GASKET 1ENSN:02015-8YM123900-13501SILENCER 1ENSN:02015-9YM128300-13230GASKET 1ENSN:02015-10YM26366-100002NUT 4ENSN:02015-11YM123900-13650BOLT 1ENSN:02015-12YM26106-080222SCREW 4ENSN:02015-13YM26366-080002NUT 2ENSN:02015-14YM123900-07910LIFTER 1ENSN:02015-15YM26106-100202SCREW 2ENSN:02015-SEEFIG.0101

heavy-equipmentmanual.com

FIG0201CYLINDERBLOCK

INDEXNO.PARTNO. DESCRIPTION

(21D-01-00020)ENGINE,ASSY.

1ENSN:02015-1YM723900-01560CYLINDERBLOCK,ASSY. 1ENSN:02015-2 CYLINDERBLOCK,ASSY. 1ENSN:02015--

4YM171051-01921PLUG 1ENSN:02015-5YM123900-02020BOLT 10ENSN:02015--

8YM123900-02410BUSHING 1ENSN:02015-9YM22351-060012SPRINGPIN

2ENSN:02015-10YM23875-030000PLUG

4ENSN:02015-11YM27231-700000PLUG 1ENSN:02015-12YM27241-300000PLUG

8ENSN:02015--

13YM23875-030000PLUG 1ENSN:02015-14YM27225-120160PLUG 1ENSN:02015-15YM121851-11970PIPE 1ENSN:02015-16YM123900-02800BEARING 5ENSN:02015-YM123900-02340BEARING(--0.25mm)

5ENSN:02015-19YM123900-02930BEARING,THRUST 2ENSN:02015-YM123900-02940BEARING,THRUST(+0.25mm)

2ENSN:02015-22YM119174-01200BOLT 18ENSN:02015-23YM123900-01340GASKET 1ENSN:02015--

heavy-equipmentmanual.com

(21D-01-00020)ENGINE,ASSY.

1ENSN:02015-1YM723900-01570HOUSINGASSY.,GEAR 1ENSN:02015-3YM123900-01780SEAL,OIL 1ENSN:02015-4YM123900-01740COVER 1ENSN:02015-5YM26106-060162BOLTPLATED 2ENSN:02015-6YM123900-01810HOUSINGASSY.,GEAR 1ENSN:02015-8YM123900-32000OILPUMP,ASSY. 1ENSN:02015-9YM26216-100302STUD 4ENSN:02015-10YM121023-26070COVER 1ENSN:02015-11YM24321-000850O-RING 1ENSN:02015-12YM129900-32030O-RING 1ENSN:02015-13YM129900-32040O-RING 1ENSN:02015-14YM22312-080160SPRINGPIN 4ENSN:02015-15YM24341-000240O-RING 1ENSN:02015-16YM26106-080202BOLT 2ENSN:02015-17YM26106-080202BOLT 5ENSN:02015-18YM26106-100222BOLT 2ENSN:02015-19YM26106-080402BOLT 6ENSN:02015-20YM26106-080452BOLT 4ENSN:02015-21YM26106-080452BOLT 5ENSN:02015-22YM26106-080502BOLT 1ENSN:02015-23YM26106-080702BOLT 5ENSN:02015-24YM26106-080802BOLT 3ENSN:02015-25YM26366-100002NUT 4ENSN:02015-26YM124160-01751PLUG 1ENSN:02015-27YM24311-000320O-RING 1ENSN:02015-28YM121023-01550COVER 1ENSN:02015-29YM24311-000110O-RING 1ENSN:02015-30YM977770-01212GASKET,LIQUID 1ENSN:02015-SEEFIG.0201

heavy-equipmentmanual.com

FIG0211FLYWHEEL-LUBRICATINGOILSUMP

(21D-01-00020)ENGINE,ASSY.

1ENSN:02015-1YM129100-01580PEG 2ENSN:02015-2YM123912-01600HOUSING,FLYWHEEL

1ENSN:02015-3YM119620-01750PLUG 1ENSN:02015-4YM26106-100352BOLT 10ENSN:02015-5YM123672-01782SEAL,OIL 1ENSN:02015-6YM123900-01710OILSUMP 1ENSN:02015-7YM119640-01640PLUG 1ENSN:02015-9YM22190-220002GASKET 1ENSN:02015-10YM26106-080122BOLTPLATED 22ENSN:02015-11YM26106-080162BOLT 4ENSN:02015-12YM977770-01212GASKET,LIQUID 1ENSN:02015-SEEFIG.0201

heavy-equipmentmanual.com

FIG0231CAMSHAFTANDDRIVINGGEAR

INDEX

(21D-01-00020)ENGINE,ASSY. 1ENSN:02015-1YM123900-14200TAPPET 8ENSN:02015-2YM123900-14400PUSH-ROD 8ENSN:02015-3YM123900-14580CAMSHAFTASSY. 1ENSN:02015-4YM129150-02450BEARING,THRUST 1ENSN:02015-6YM129900-14100GEAR 1ENSN:02015-7YM22512-070140KEY 1ENSN:02015-8YM26106-080142BOLT 2ENSN:02015-9YM123900-25060SHAFT,IDLEGEAR 1ENSN:02015-10YM123900-25120GEAR 1ENSN:02015-13YM26106-080552BOLT 3ENSN:02015-14YM129900-25900FUELINJECTIONGEAR 1ENSN:02015--

SEEFIG.0201

SEEFIG.0205

SEEFIG.0431

heavy-equipmentmanual.com

INDEX

NO.PARTNO.

(21D-01-00020)ENGINE,ASSY.

1ENSN:02015-1YM123900-21000CRANKSHAFT,ASSY.

1ENSN:02015-3YM129900-21200GEAR,CRANKSHAFT

1ENSN:02015-4YM121850-21290PIN 1ENSN:02015-5YM121850-21920PIN 1ENSN:02015-6YM22512-070140KEY 1ENSN:02015-7YM129900-21640WASHER 1ENSN:02015-8YM123900-21650PULLEY 1ENSN:02015-9YM121850-21680BOLT 1ENSN:02015-10YM121850-21130BOLT 6ENSN:02015-11YM123900-21580FLYWHEEL,ASSY. 1ENSN:02015-13YM127410-21480GEAR,RING 1ENSN:02015-14YM123900-22080PISTON,ASSY.

4ENSN:02015-YM123900-22900ASSY,PISTON(+0.25mm)

4ENSN:02015-16YM123900-22050RINGSET,PISTON 4ENSN:02015-YM123900-22950RINGSET(+0.25mm)

4ENSN:02015-22YM119173-22300PIN 4ENSN:02015-23YM22252-000370RING,SNAP 8ENSN:02015-24YM123900-23000CONNECTINGROD,ASSY. 4ENSN:02015-27YM123900-23910BUSH,IDLEGEAR(REPAIRPART) 4ENSN:02015-28YM123900-23200BOLT 8ENSN:02015-29YM123900-23600BEARING 4ENSN:02015-YM123900-23610BEARING(--0.25mm) 4ENSN:02015--

heavy-equipmentmanual.com

FIG0301LUBRICATINGOILSYSTEM(1/2)

INDEXNO.PARTNO.

(21D-01-00020)ENGINE,ASSY.

1ENSN:02015-1YM123912-33011EXCHANGER 1ENSN:02015-2YM123912-33040SUPPORT 1ENSN:02015-3YM123900-33060GASKET 1ENSN:02015-4YM123912-33100BOLT 1ENSN:02015-5YM26106-080202BOLT 4ENSN:02015-6YM123900-34800GAUGE,OILLEVEL 1ENSN:02015-7YM121520-34810GUIDE 1ENSN:02015-8YM119005-35100FILTER 1ENSN:02015-9YM123900-35000PIPE 1ENSN:02015-14YM24314-000180O-RING 1ENSN:02015-15YM26106-080122BOLTPLATED 1ENSN:02015-16YM26106-080162BOLT 1ENSN:02015-17YM119620-49290COCK 1ENSN:02015--

FIG0302LUBRICATINGOILSYSTEM(2/2)

INDEX

(21D-01-00020)ENGINE,ASSY.

1ENSN:02015-1YM124160-39450OILPRESSURETRANSMITTER

1ENSN:02015-2YM123900-39060PIPE

1ENSN:02015-5YM124160-39140SCREW 1ENSN:02015-6YM23297-060081RETAINER 1ENSN:02015-7YM23414-100000GASKET 4ENSN:02015-8YM22190-080002GASKET 2ENSN:02015-9YM26106-080122BOLTPLATED

2ENSN:02015-10YM129792-39410VALVE

4ENSN:02015-16YM123900-39650PIPE 4ENSN:02015-17YM22351-030010SPRINGPIN 4ENSN:02015--

SEEFIG.0201

SEEFIG.0205

SEEFIG.0431

heavy-equipmentmanual.com

INDEXNO.PARTNO.

(21D-01-00020)ENGINE,ASSY. 1ENSN:02015-YM123911-51010PUMP,ASSY. 1ENSN:02015-REGULATOR,ASSY. 1ENSN:02015-1YMX0292016010NUT 1ENSN:02015-2YMX1540006400HOUSING 1ENSN:02015-3YMX0296325070O-RING 1ENSN:02015-4YMX1540072900PLUG 1ENSN:02015-5YMX1540070200ADAPTOR 1ENSN:02015-6YMX0200181840BOLT 1ENSN:02015-7YMX1543501900PLATE 1ENSN:02015-8YMX0290106810BOLT 6ENSN:02015-9YMX1540100100SCREW 1ENSN:02015-10YMX1540110100NUT 2ENSN:02015-11YMX1540132320BOLT 1ENSN:02015-12YMX0141108440SPRINGWASHER 1ENSN:02015-13YMX1545001020COVER 1ENSN:02015-14YMX1543210400BUSHING 1ENSN:02015-15YMX1540313000SCREW 1ENSN:02015-16YMX1392060600NUT 1ENSN:02015-17YMX1540360300PLUG 2ENSN:02015-18YMX0201065040BOLT 2ENSN:02015-19YMX1540100200SCREW 1ENSN:02015-20YMX0201063840BOLT 4ENSN:02015-21YMX1530205220LIMITER 1ENSN:02015-22YMX1540635100COVER 1ENSN:02015-23YMX0290206260BOLT 1ENSN:02015-24YMX0290206260BOLT 1ENSN:02015-25YMX0200062040BOLT 1ENSN:02015-26YMX0200061640BOLT 1ENSN:02015-27YMX1541010020WEIGHTASSY.,GOVERNOR 1ENSN:02015-28YMX0258031610KEY 1ENSN:02015-29YMX0293212020SPRINGWASHER 1ENSN:02015-30YMX0292312030NUT 1ENSN:02015-31YMX1541230120SLEEVE 1ENSN:02015-32YMX0293110010SHIM 1ENSN:02015-YMX0293110180SHIM 1ENSN:02015-YMX0293110190SHIM 1ENSN:02015-YMX0293110210SHIM 1ENSN:02015-YMX1394100000SHIM,0.500mm 1ENSN:02015-YMX1394100100SHIM,1.500mm 1ENSN:02015-YMX1394103000SHIM,2.000mm 1ENSN:02015-YMX1394103100SHIM,3.000mm 1ENSN:02015-YMX1394103200SHIM,4.000mm 1ENSN:02015--

41YMX1541502900SPRING 1ENSN:02015-42YMX1541540701SPRING 1ENSN:02015-43YMX1541580920CAPSULE 1ENSN:02015-44YMX1540111700NUT 1ENSN:02015-45YMX0265121540GASKET 2ENSN:02015-46YMX1541591200NUT 1ENSN:02015-47YMX1541856120SPRING 1ENSN:02015-48YMX0292016080NUT 1ENSN:02015-49YMX1542006920LINK 1ENSN:02015-50YMX1542043000BUSHING 1ENSN:02015-51YMX0296318020O-RING 2ENSN:02015-52YMX0160101640RING,SNAP 2ENSN:02015-53YMX1396110000GASKET 1ENSN:02015-54YMX1394110000SHIM 1ENSN:02015-55YMX0293111070SHIM 1ENSN:02015-56YMX1542043100BUSHING 1ENSN:02015-57YMX0258031310KEY 1ENSN:02015-58YMX1542062800COLLAR 1ENSN:02015-59YMX1542060200SPRINGWASHER 1ENSN:02015-60YMX1542163820LINK 1ENSN:02015-61YMX1542303920LINK 1ENSN:02015-62YMX0160100540RING,SNAP 1ENSN:02015-63YMX1542364100LINK 1ENSN:02015--

64YMX1542370100PIN

1ENSN:02015--

65YMX1543963120LINK 1ENSN:02015-66YMX1543827920LEVER 1ENSN:02015--

67YMX0200061640BOLT 1ENSN:02015--

68YMX1543142600SPRING 1ENSN:02015--

69YMX0296310030O-RING 1ENSN:02015--

70YMX1543220100CAP 1ENSN:02015-71YMX1543265020LINK 1ENSN:02015--

72YMX1543277400SPRING 1ENSN:02015-73YMX0293110520SHIM 1ENSN:02015-YMX0293110530SHIM,0.250mm 1ENSN:02015-YMX0293110540SHIM,0.300mm 1ENSN:02015-YMX0293110550SHIM,0.350mm 1ENSN:02015-YMX0293110560SHIM,0.400mm 1ENSN:02015-YMX0293110570SHIM,0.500mm 1ENSN:02015-79YMX1543507700GASKET 1ENSN:02015-80YMX1543507800GASKET 1ENSN:02015-81YMX0296352020O-RING 1ENSN:02015-82YMX0265061040GASKET 2ENSN:02015-83YMX1540351600NUT 1ENSN:02015-84YMX1543587200SUPPORT 1ENSN:02015-85YMX0265182240GASKET 1ENSN:02015-86YMX1541796220CAPSULE 1ENSN:02015--

heavy-equipmentmanual.com

(21D-01-00020)ENGINE,ASSY. 1ENSN:02015-1YM119000-55600FILTER 1ENSN:02015-2YM129470-55610BODY 1ENSN:02015-3YM194180-51640CLAMP 1ENSN:02015-4YM26106-100252BOLT 2ENSN:02015-5YM26106-100142BOLT 1ENSN:02015-6YM101304-59020UNION 2ENSN:02015-7YM129957-59040PIPE 1ENSN:02015-9YM119560-59110PROTECTION 1ENSN:02015-10YM119560-59051PIPE 1ENSN:02015-12YM119560-59110PROTECTION 1ENSN:02015-13YM124766-59050CLAMP 4ENSN:02015-14YM121750-59890RETAINER 1ENSN:02015-15YM103854-59191BOLT 1ENSN:02015-17YM124060-59380PLUG 1ENSN:02015-18YM22190-060002SPRINGWASHER 1ENSN:02015-19YM121855-59880JOINT 1ENSN:02015-20YM121855-59880JOINT 1ENSN:02015-21YM121250-49110JOINT 1ENSN:02015-22YM22190-120002WASHER 4ENSN:02015-23YM23857-060000BOLT 1ENSN:02015-24YM124766-59050CLAMP 2ENSN:02015-25YM129957-59050PIPE 1ENSN:02015-26YM129957-59120PROTECTION 1ENSN:02015-28YM124066-59100CLAMP 9ENSN:02015-29YM129495-59300BOLT 1ENSN:02015-30YM129980-59530JOINT 1ENSN:02015-31YM121250-59550PIPE 3ENSN:02015-32YM124732-59562PIPE 1ENSN:02015-33YM129150-59580PLUG 1ENSN:02015-34YM121855-59880JOINT 1ENSN:02015-35YM128300-59910VALVE 1ENSN:02015-41YM22190-140002SPRINGWASHER 2ENSN:02015-42YM22190-140002SPRINGWASHER 2ENSN:02015--

heavy-equipmentmanual.com

43YM22190-080002GASKET 1ENSN:02015-44YM26106-080102BOLT 1ENSN:02015--

45YM120324-55750WATERSEPARATOR 1ENSN:02015--

46YM120324-55760FILTER 1ENSN:02015-47YMX0582810173GASKET 1ENSN:02015--

48YMX0580121073O-RING 1ENSN:02015-49YMX0311121522BOLT 1ENSN:02015-50YMX0300120414GASKET 1ENSN:02015-51YMX0313080110BOLT 1ENSN:02015-52YMX0588080273GASKET 2ENSN:02015-53YMX2740134001COVER 1ENSN:02015-54YMX2540025002TANK 1ENSN:02015-55YMX0600160122SPRING 1ENSN:02015-56YMX0314080110PLUG 1ENSN:02015-57YM121750-59910JOINT 2ENSN:02015-58YM22190-140002SPRINGWASHER 4ENSN:02015-59YM23857-080000BOLT 2ENSN:02015--

SEEFIG.0420 SEEFIG.0431 SEEFIG.0440

FIG0420FUELINJECTIONLINE

INDEX

(21D-01-00020)ENGINE,ASSY.

1ENSN:02015-1YM123900-01950SUPPORT

1ENSN:02015-2YM26106-100142BOLT 1ENSN:02015-3YM26106-080202BOLTPLATED 1ENSN:02015-4YM723900-53100VALVE 4ENSN:02015-5YM123900-53000NOZZLE

4ENSN:02015-8YM114250-53080PIPE 4ENSN:02015-9YM119000-53100FUELINJECTIONNOZZLE,ASSY.

4ENSN:02015-12YM114250-53120SPRING 4ENSN:02015-13YM114250-53130SEAT 4ENSN:02015-14YM114250-53140PLATE,STOP 4ENSN:02015-15YM114250-53210PIN 8ENSN:02015-16YM114250-53400KIT,SHIM

4ENSN:02015-28YM123472-59120RETAINER,PIPE 2ENSN:02015-30YM123900-59811INJECTIONPIPEN.1

1ENSN:02015-31YM123900-59821INJECTIONPIPEN.2 1ENSN:02015-32YM123900-59830INJECTIONPIPEN.3 1ENSN:02015-33YM123900-59840INJECTIONPIPEN.4 1ENSN:02015-34YM26106-060202BOLT 2ENSN:02015--

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