Link Belt Crane RTC-8040XL Service Manual

RTC-8050 II/8050XP II Series-MasterKeysheet

(J6PrefixOnCraneSerialNumber)

AREA00GENERALINFORMATION ********************************************************************************************

SM00-000-000.00HowToUseThisManual,GeneralServiceInstructions,AndSafetyProcedures

AREA01RUBBERTIRELOWER

SM01-002-023.00Front&RearAxles,Recondition

SM01-004-010.00FrontAxle,R&I

SM01-007-012.00SteerCylinder,Recondition

SM01-007-018.00SteerCylinder,R&I

SM01-010-002.00SteeringPump,Recondition

SM01-010-026.00PowerSteeringPump,R&I

SM01-018-047.00Transmission,R&I(Funk)

SM01-018-048.00Transmission,Recondition(Funk)

SM01-018-059.00Transmission,R&I(Spicer)

SM01-018-060.00Transmission,Recondition(Spicer)

SM01-019-025.00TransmissionControlUnitDiagnosticManual(FunkTransmission)

SM01-022-004.00U-JointInstallation-HalfRoundYokes

SM01-022-005.00U-JointInstallation-FullRoundYokes

SM01-029-017.00RearAxle&Suspension,R&I

SM01-039-002.00VacuumPressureReliefValve,Recondition

SM01-039-003.00HydraulicSystemCleaningProcedure

SM01-039-004.00HydraulicReservoirFilterAssembly,R&I

SM01-039-005.00HydraulicReservoirFilterAssembly,Recondition

SM01-039-009.00HydraulicReservoirFilterAssembly,R&I

SM01-043-001.00SolenoidValves,GeneralRecondition

SM01-043-003.00OutriggerSolenoidValveStack,Recondition(Function)

SM01-043-004.00FourWaySolenoidValve,Recondition(OutriggerDirectional)

SM01-043-029.00CombinationSteeringControlValve,R&I

SM01-043-030.00CombinationSteeringControlValve,Recondition

SM01-043-031.00OutriggerDirectionalControlValve,R&I(Generation1)

SM01-043-032.00OutriggerFunctionControlValve,R&I

SM01-043-056.00OutriggerDirectionalControlValve,R&I(Generation2)

SM01-043-062.00Hydro-GasSuspensionControlValve,R&I

SM01-044-018.00OutriggerLockValveCartridge,R&I

SM01-045-014.00OutriggerBeamCylinder,Recondition(Generation1-HydraulicTechnologies)

SM01-045-044.00OutriggerBeam&BeamCylinder,R&I

SM01-045-050.00OutriggerBeamCylinder,Recondition(Generation2-TexasHydraulics)

SM01-046-034.00JackCylinder,Recondition

SM01-046-035.00JackCylinder,R&I

SM01-047-034.00ReliefValve,Recondition

SM01-048-028.00RotatingJoint,R&I

SM01-048-029.00RotatingJoint,Recondition

SM01-050-014.00RemoteTransmissionOilCooler,R&I

SM01-050-025.00HydraulicOil

SM01-066-027.00Battery,R&I(Generation1)

SM01-066-031.00Battery,R&I(Generation2)

SM01-066-038.00Battery,R&I(Generation3)

SM01-066-039.00Battery,R&I(Generation3)

SM01-069-005.00Tire&Rim,R&I

SM01-071-014.00EngineHousing,R&I(CATEngine)

SM01-075-015.00HydraulicThrottleControlCylinder,Recondition(Cummins6BT5.9Engine)

SM01-075-045.00Radiator&Transmission/HydraulicOilCoolers,R&I(Cummins6BT5.9Engine)

SM01-075-046.00HydraulicThrottleControlCylinder,R&I(Cummins6BT5.9Engine)

SM01-075-047.00Starter,R&I(Cummins6BT5.9Engine)

SERVICEMANUALKEYSHEET

SM01-075-048.00Alternator,R&I(Cummins6BT5.9Engine)

SM01-075-075.00Starter,R&I

SM01-075-076.00Starter,R&I

SM01-075-079.00Radiator,CAC,TOC,&SurgeTank,R&I

SM01-075-080.00Starter,R&I

SM01-075-081.00Alternator,R&I

SM01-075-085.00Alternator,R&I

SM01-076-031.00CollectorRing,R&I

SM01-076-032.00CollectorRing,Recondition(Generation1-46Ring)

SM01-076-047.00CollectorRing,Recondition(Generation2-43Ring)

SM01-076-055.00CollectorRing,Recondition(Generation3-47Ring)

SM01-076-072.00CollectorRing,Recondition(Generation4-50Ring)

SM01-076-075.00CollectorRing,Recondition(46Ring)

SM01-076-076.00CollectorRing,Recondition(38Ring)

SM01-076-086.00CollectorRing,Recondition(Generation5-50Ring)

SM01-076-092.00CollectorRing,Recondition(53Ring)

SM01-076-099.00CollectorRing,Recondition(Generation6-55Ring)

SM01-077-019.00Starter,R&I(CATC6.6Engine)

SM01-077-020.00Alternator,R&I(C6.6Engine)

SM01-077-025.00Radiator&ChargedAir&HydraulicOilCoolers,R&I(C6.6Engine)

SM01-078-016.00AxleOscillationLockoutManifold,R&I(Hydro-GasSuspension)

SM01-078-017.00AxleOscillationCylinder,R&I

SM01-078-018.00AxleOscillationCylinder,Recondition

SM01-078-019.00AxleOscillationAccumulator,R&I(Hydro-GasSuspension)

SM01-078-020.00AxleOscillationAccumulator,Recondition(Hydro-GasSuspension)

SM01-078-027.00AxleOscillationLockoutManifold,Illustrated

SM01-078-032.00AxleOscillationLockoutValve,R&I

SM01-079-011.00LowerHydraulicComponents,R&I(Suction,Pressure,&Return-Gen1)

SM01-079-055.00LowerHydraulicComponents,R&I(Suction,Pressure,&Return-Gen2)

SM01-079-056.00LowerHydraulicComponents,R&I(O.R.,Steering,&AxleOscillation-Gen2)

SM01-079-084.00LowerHydraulicComponents,R&I(O.R.,Steering,&AxleOscillation-Gen3)

SM01-080-008.00PumpDisconnect,Recondition(SpicerTransmission)

SM01-080-044.00MainHydraulicPump,R&I-CumminsEngine

SM01-080-049.00PumpDisconnect,R&I(SpicerTransmission)

SM01-081-009.00HydraulicPump,Recondition(Tele/Swing/O.R.’s/Steer/Brakes)

SM01-081-014.00HydraulicPump,Recondition(Cummins-MainorCAT-BoomHoist&Winch)

SM01-081-049.002-SectionHydraulicPump,R&I-CATEngine(BoomHoist&Winch)

SM01-081-050.002-SectionHydraulicPump,R&I-CATEngine(Tele/Swing/O.R.’s/Steer/Brakes)

AREA03UPPERREVOLVINGFRAME

********************************************************************************************

SM03-001-070.00UpperRevolvingFrameAndTurntableBearing,R&I

SM03-003-014.00MainCounterweight,R&I

AREA04VERTICALSHAFTS

********************************************************************************************

SM04-005-022.00SwingBrakeAssembly,Recondition(Generation1-Mico)

SM04-005-031.00SwingBrake,R&I(Generation3-Ausco)

SM04-005-035.00SwingBrake,Recondition(Generation3-Ausco)

SM04-010-026.00SwingReductionUnit,R&I(Generation1&3)

SM04-010-027.00SwingSpeedReducer,Recondition(Generation1&3)

SM04-010-032.00SwingReductionUnitAndBrake,R&I(Generation2-w/IntegralBrake)

SM04-010-033.00SwingReductionUnitAndBrake,Recondition(Generation2-w/IntegralBrake)

AREA05HORIZONTALSHAFTS

********************************************************************************************

SM05-006-021.00Winch,Troubleshooting(Generation1-BradenCH150A,175A,185A,CH230)

SM05-006-022.00Winch,Recondition(Generation1-BradenCH150A,175A,185A,CH230)

SERVICEMANUALKEYSHEET

SM05-006-023.00Winch,R&I(Generation1-BradenCH150A,175A,185A,CH230)

SM05-006-025.00Winch,Recondition(Generation2-BradenCH210)

SM05-006-026.00Winch,Troubleshooting(Generation2-BradenCH210)

SM05-006-029.00Winch,R&I(Generation2-BradenCH210)

SM05-018-002.00WinchRoller,Recondition(SteelRoller)

SM05-018-003.00WinchRoller,Recondition(NylonRoller)

AREA06UPPERENGINE

********************************************************************************************

SM06-008-009.00ThrottleTreadle,R&I(Electronic)

SM06-008-012.00ThrottlePedal,R&I(Hydraulic)

SM06-008-013.00ThrottlePedal,Recondition(Hydraulic)

SM06-025-020.00Operator’sCabHeaterCore,R&I(w/oAirConditioning)

SM06-025-021.00Operator’sCabA/CCoil&HeaterCore,R&I(w/AirConditioning)

SM06-025-022.00A/CCoilAndHeaterCore,Illustrated

SM06-025-024.00UpperCabHeaterWaterSwivel,R&IAndRecondition(RotatingJoint)

SM06-025-026.00DieselCoolantHeater,Troubleshooting&Recondition

SM06-025-029.00DieselCoolantHeater,R&I

SM06-025-039.00DieselCoolantHeater,Troubleshooting&Recondition

SM06-025-041.00DieselCoolantHeater,R&I

SM06-025-042.00Operator’sCabHeaterCore,R&I(w/oAirConditioning)

SM06-047-000.00ElectricalSystemWireIdentificationCode

SM06-047-113.00ElectricalSystemSchematicDiagram

AREA07HYDRAULICPOWERSUPPLY

SM07-000-000.00HydraulicSchematicDiagramSymbolLegend

SM07-000-136.00HydraulicSystemSchematicDiagram

SM07-001-018.00PistonTypeAccumulator,Recondition

SM07-001-023.00CarrierBrakesAccumulator,R&I

SM07-001-024.00PilotControlAccumulator,R&I

SM07-003-006.00SolenoidValves,GeneralRecondition

SM07-004-011.00UpperHydraulicComponents,R&I(UpperFrame-Generation2)

SM07-004-039.00UpperHydraulicComponents,R&I(UpperFrame-Generation3)

SM07-004-040.00UpperHydraulicComponents,R&I(TwoWinchPlumbing-Generation1)

SM07-004-041.00UpperHydraulicComponents,R&I(SingleWinchPlumbing)

SM07-004-061.00UpperHydraulicComponents,R&I(UpperFrame-Generation4)

SM07-004-133.00UpperHydraulicComponents,R&I(TwoWinchPlumbing-Generation2)

SM07-004-134.00UpperHydraulicComponents,R&I(SingleWinchPlumbing-G2)

SM07-006-034.00SwingMotor,Recondition(Generation1-VonRuden)

SM07-006-073.00HydraulicMotor,Recondition(Winch)

SM07-006-075.00SwingMotor&Brake,R&I(Generation1-w/oPressureReducingValve)

SM07-006-076.00TwoSpeedValve,Recondition(WinchMotor)

SM07-006-077.00WinchMotor,R&I(Generation1-CH185Aw/oPressureReducingValve)

SM07-006-081.00SwingMotor,Recondition(Generation2-Parker)

SM07-006-086.00WinchMotor,R&I(Generation2-CH185Aw/PressureReducingValve)

SM07-006-096.00WinchMotor,R&I(Generation3-CH210)

SM07-006-100.00SwingMotor,R&I(Generation2-Parker)

SM07-008-014.00WinchCounterbalanceValve,Recondition

SM07-008-037.00PressureReducingValve,Recondition(WinchOrSwingCircuit)

SM07-008-048.00FootControlValve,R&I(Generation1-BoomTelescope)

SM07-008-055.00ControllerValveAssembly,R&I

SM07-008-056.00ControllerValveAssembly,Recondition(Comm-Intertech)

SM07-008-063.00PriorityFlowControlValveAssembly,Recondition

SM07-008-066.00ControlValve,Recondition(GresenV40)

SM07-008-067.00FootControlValve,Recondition(Generation1-BoomTelescope)

SM07-008-076.00SingleAxisControlValves,R&I

SM07-008-077.00SingleAxisControlValves,Recondition(Comm-Intertech)

SM07-008-079.00UpperHydraulicComponents,R&I(UpperFrame-Generation1)

SERVICEMANUALKEYSHEET

SM07-008-081.00ControlValve,Recondition(Winch-GresenV56)

SM07-008-091.00WinchCounterbalanceValve,R&I(Winchw/oPressureReducingValve)

SM07-008-092.00WinchPressureReducingValve,R&I

SM07-008-096.00WinchCounterbalanceValve,R&I(Winchw/PressureReducingValve)

SM07-008-107.00ControllerValve,Recondition(Monson)

SM07-008-108.00SingleAxisControllerValve,Recondition(Monson)

SM07-008-111.00WinchControlValve,R&I(Generation1)

SM07-008-113.00BoomTelescopeFootControlValve,R&I(Gen2-BoomTelescope)

SM07-008-114.00BoomTelescopeFootControlValve,Recondition(Gen2-BoomTelescope)

SM07-008-118.00SwingBrakePedalControlValve,Recondition

SM07-008-119.00PressureReducingValve,R&I(Steering)

SM07-008-127.00WinchControlValve,Recondition(Generation2-ParkerVP170)

SM07-008-129.00HydraulicControlValves,Recondition-Swing/Tele/BoomHoist(ParkerVG20)

SM07-008-131.00PilotOilSupplyValve,Recondition

SM07-008-137.00SwingBrakePedalValve,R&I

SM07-008-142.00AccumulatorChargingValve,Recondition

SM07-008-146.00AccumulatorChargingValve,R&I

SM07-008-157.00WinchControlValve,R&I(Generation2)

SM07-008-190.00FlowDividerValve,Recon.

SM07-018-001.00HydraulicSystemTubeFittings

SM07-022-003.00SteeringControlValve,Recondition(Generation1-EatonSeries12)

SM07-022-011.00SteeringColumn,R&I(Generation1-JohnDeereColumn)

SM07-022-012.00SteeringColumn,Recondition(JohnDeere)

SM07-022-013.00PowerSteeringControlValve,R&I(Generation1-w/JohnDeereColumn)

SM07-022-018.00EmergencySteerAccumulator,R&I

SM07-022-022.00SteeringControlValve,Recondition(Generation2-EatonSeries10)

SM07-022-023.00SteeringControlValve,R&I(Generation2-w/RR-TCIColumn)

SM07-022-025.00SteeringColumn,R&I(Generation2-RR-TCIColumn)

SM07-022-027.00PriorityFlowControlValve,R&I(EmergencySteering)

SM07-026-008.00BrakeTreadleValve,Recondition

SM07-026-010.00BrakeTreadleValve,R&I

SM07-029-001.00SwingBrakeActuator,R&I

SM07-029-002.00SwingBrakeActuator,Recondition

AREA09TUBULARBOOM,FLY,&JIB

********************************************************************************************

SM09-001-002.00RepairingDamagedTubularBooms,Flys,&Jibs

AREA14CAB&HOUSEASSEMBLY

********************************************************************************************

SM14-001-006.00RepairOfComponentsMadeOfFibrousCompositeMaterials

AREA17HYDRAULICCRANEATTACHMENT

********************************************************************************************

SM17-001-036.00HydraulicBoomInspection

SM17-001-054.00FourSectionBoom,R&I

SM17-001-055.00FourSectionBoom,Recondition(35.5’-110’FullPower)

SM17-002-022.00BoomTelescopeCylinder,Recondition

SM17-002-026.00BoomTelescopeCylinder,Troubleshooting

SM17-002-027.00BoomTelescopeCounterbalanceValve,R&I

SM17-003-013.00BoomHoistCylinder,Recondition

SM17-003-034.00BoomHoistCylinder,R&I

SM17-003-035.00BoomHoistCounterbalanceValves,R&I

SM17-009-006.00FourSheaveHeadMachinery,Recondition

AREA18SPECIALATTACHMENTS

********************************************************************************************

SM18-000-001.00CapscrewTorques

SM18-000-002.00Bearing,Gear,Shaft,&HousingInspection

SERVICEMANUALKEYSHEET

SM18-000-003.00CraneSystemSchematics

SM18-007-004.00ReelingDrum,Recondition

SM18-007-016.00ReelingDrum,Troubleshooting&Recon.

SM18-007-030.00ReelingDrum,R&I

SM18-017-005.00CarrierWinchValveController,Recondition

SM18-017-007.00CarrierWinchControlValve,R&I

SM18-018-001.00AirConditioningServicePrecautions

SM18-018-002.00AirConditioningHydraulicDriveMotor,R&I(Generation1)

SM18-018-003.00AirConditioningHydraulicDriveMotor,Recondition(Generation1)

SM18-018-004.00AirConditioningCompressor,Recondition

SM18-018-006.00AirConditioningCompressor,R&I(Generation1)

SM18-018-013.00AirConditioningCompressor,R&I(Generation2)

SM18-018-014.00AirConditioningHydraulicDriveMotor,R&I(Generation2)

SM18-018-015.00AirConditioningHydraulicDriveMotor,Recondition(Generation2)