RTC---8030Series---MasterKeysheet
(D3PrefixOnCraneSerialNumber)
AREA00GENERALINFORMATION ********************************************************************************************
SM00---000---000.00ServiceManualGeneralUsage&Instructions
AREA01RUBBERTIRELOWER ********************************************************************************************
SM01---002---008.00Axle,Recondition
SM01---002---011.00FrontAxle,R&I
SM01---003---007.00Bleeding&AdjustingTheBrakes
SM01---006---016.00PowerSteeringValve,R&I
SM01---007---009.00SteerCylinder,Recondition(TexasHydraulics)
SM01---007---012.00SteerCylinder,Recondition(IowaIndustrialHydraulics)
SM01---007---015.00SteerCylinderAssembly,R&I
SM01---010---006.00SteerPump,R&I
SM01---018---024.00TorqueConvertor,Recondition
SM01---018---025.00Transmission,Recondition
SM01---018---034.00Transmission,R&I
SM01---018---035.00TorqueConvertor,R&I
SM01---019---008.00TorqueConvertorChargingPump,R&I
SM01---019---019.00TorqueConvertorChargingPump,Recondition
SM01---022---004.00U---JointInstallation---HalfRoundYokes
SM01---022---005.00U---JointInstallation---FullRoundYokes
SM01---027---009.00AirDryer,Recondition(Sycon)
SM01---027---010.00AirThrottleControlCylinder,Recondition
SM01---027---011.00AirDryer,R&I(Sycon)
SM01---027---019.00BrakeActuator,Recondition
SM01---027---042.00AirSystemSchematic
SM01---027---043.00BrakeActuators,R&I
SM01---027---075.00AirDryer,R&I(CRTurbo3000)
SM01---027---076.00AirDryer,Recondition(CRTurbo3000)
SM01---029---004.00RearAxle,R&I
SM01---030---006.00ParkBrakeCaliper&Actuator,R&I ParkBrakeAdjustment
SM01---030---009.00ParkBrakeCaliperAssembly,Recondition
SM01---038---038.00OutriggerSolenoidValveStack,R&I(Function)
SM01---039---002.00VacuumPressureReliefValve,Recondition
SM01---039---003.00HydraulicSystemCleaningProcedure
SM01---039---004.00HydraulicReservoirFilterAssembly,R&I
SM01---039---005.00HydraulicReservoirFilterAssembly,Recondition
SM01---043---001.00SolenoidValves,GeneralRecondition
SM01---043---003.00OutriggerSolenoidValveStack,Recondition(Function)
SM01---043---004.00FourWaySolenoidValve,Recondition(OutriggerDirectional/Steer)
SM01---043---015.00CarrierWinchDirectionalValve,Recondition
SM01---043---024.00ThrottleLockSolenoidValve,Recondition
SM01---044---007.00LockValve,Recondition
SM01---044---008.00JackCylinderLockValve,R&I
SM01---045---007.00OutriggerBeamCylinder,Recondition(IowaIndustrialHydraulics)
SM01---045---039.00OutriggerBeam&BeamCylinder,R&I
SM01---046---015.00JackCylinder,R&I
SM01---046---022.00JackCylinder,Recondition
SM01---047---006.00ReliefValve,Recondition
SM01---047---034.00ReliefValve,Recondition
SM01---048---016.00RotatingJoint,Recondition
SM01---048---020.00RotatingJoint,R&I
SM01---069---005.00Tire&Rim,R&I
Book821
SERVICEMANUALKEYSHEET
0306
1of4
0306
SERVICEMANUALKEYSHEET
SM01---075---002.00Alternator,R&I(CumminsEngine) AlternatorPrecautions
SM01---075---003.00Starter,R&I
SM01---075---019.00Radiator,R&I
SM01---075---029.00Alternator,R&I(Cummins6BT5.9)
SM01---075---031.00Starter,R&I(Cummins6BT5.9)
SM01---076---014.00CollectorRing,Recondition
SM01---076---022.00CollectorRing,R&I
SM01---078---003.00AxleOscillationCylinder,Recondition(TexasHydraulics)
SM01---078---011.00AxleOscillationCylinder,Recondition(IowaIndustrialHydraulics)
SM01---078---012.00AxleOscillationCylinder,R&I
SM01---080---008.00PumpDisconnect,Recondition
SM01---080---028.00PumpDisconnect,R&I
SM01---081---014.00HydraulicPump,Recondition(MultiSectionCommercial---Intertech)
SM01---081---019.00GearPump,R&I
SM01---081---020.00GearPump,Recondition(PowerSteering)
SM01---081---021.00MainHydraulicPump,R&I
SM01---085---002.00EnginePreheater,R&I
SM01---085---004.00EnginePreheater,Recondition
AREA03UPPERREVOLVINGFRAME
********************************************************************************************
SM03---001---055.00UpperRevolvingFrame&TurntableBearing,R&I
SM03---003---008.00Counterweight,R&I
AREA04VERTICALSHAFTS
********************************************************************************************
SM04---005---017.00BrakeCaliper,Recondition(MechanicalApplication)
SM04---005---022.00SwingBrakeAssembly,Recondition(WetDiscTypeBrake)
SM04---005---023.00SwingBrakeCaliper,Recondition(HydraulicApplication)
SM04---005---024.00SwingBrake,R&I(CaliperTypeBrake)
SM04---010---021.00SwingReductionUnit,R&I
SM04---010---022.00SwingReductionUnit,Recondition
AREA05HORIZONTALSHAFTS
********************************************************************************************
SM05---006---011.00WinchAssembly,R&I
SM05---006---012.00WinchAssembly,Recondition
SM05---010---006.00DrumRotationIndicator,R&IAndTroubleshooting
SM05---018---001.00WinchRoller,Recondition
AREA06UPPERENGINE
********************************************************************************************
SM06---008---008.00ThrottlePedal,Recondition
SM06---024---023.00Audio/VisualWarningSystemCalibration
SM06---025---004.00DieselCabHeater,R&I
SM06---025---005.00DieselCabHeater,Recondition&Troubleshooting
SM06---025---006.0011,000B.T.U.DieselCabHeater,Recondition
SM06---025---007.00HydraulicCabHeater,R&I(FloorMounted)
SM06---025---008.00HydraulicCabHeater,Recondition(FloorMounted)
SM06---025---009.00HydraulicHeater---Troubleshooting
SM06---025---010.00DieselCabHeater,Recondition&Troubleshooting
SM06---047---000.00ElectricalSystemWireIdentificationCode
SM06---047---069.00ElectricalSystemSchematicDiagram(Generation1)
SM06---047---070.00ElectricalSystemSchematicDiagram(Generation2)
SM06---047---071.00ElectricalSystemSchematicDiagram(Generation3)
SM06---047---072.00ElectricalSystemSchematicDiagram(Generation4)
SM06---047---073.00ElectricalSystemSchematicDiagram(Generation5)
2of4 RTC---8030Series
AREA07HYDRAULICPOWERSUPPLY ********************************************************************************************
SM07---000---106.00HydraulicSystemSchematicDiagram(Generation1)
SM07---000---107.00HydraulicSystemSchematicDiagram(Generation2)
SM07---000---108.00HydraulicSystemSchematicDiagram(Generation3)
SM07---001---018.00PistonTypeAccumulator,Recondition
SM07---002---028.00ReliefValve,Recondition(HydraulicHeater)
SM07---003---006.00SolenoidValves,GeneralRecondition
SM07---005---051.00HydraulicHeaterGearPump,R&I
SM07---005---052.00HydraulicGearPumpAssembly,Recondition(HydraulicHeater)
SM07---006---034.00SwingMotor,Recondition
SM07---006---047.00TwoSpeedHydraulicMotor,Recondition
SM07---006---048.00HydraulicHeaterMotor,R&I
SM07---006---050.00WinchMotor,R&I
SM07---006---051.00SwingMotor,R&I(CaliperTypeBrake)
SM07---006---053.00SwingMotor,R&I(Wet,DiscTypeBrake)
SM07---006---061.00HydraulicMotor,Recondition(HydraulicHeater)
SM07---006---068.00HydraulicMotor,Recondition(WinchMotor---SingleSpeed)
SM07---008---032.00ControlValves,Recondition(GresenV20)
SM07---008---041.00WinchControlValve,Recondition---1&2Section
SM07---008---044.00BoomHoist/TelescopeValveAssembly,Recondition
SM07---008---048.00FootControlValve,R&I(BoomTelescope)
SM07---008---049.00WinchCounterbalanceValve,R&I
SM07---008---055.00ControllerValveAssembly,R&I
SM07---008---056.00ControllerValveAssembly,Recondition
SM07---008---057.00SwingControlValve,Recondition
SM07---008---063.00PriorityFlowControlValveAssembly,Recondition
SM07---008---067.00FootControlValve,Recondition(BoomTelescope)
SM07---008---131.00PilotOilSupplyValve,Recondition
SM07---018---001.00HydraulicSystemTubeFittings
SM07---022---003.00SteeringControlValve,Recondition
SM07---022---011.00SteeringColumn,R&I
SM07---022---012.00SteeringColumn,Recondition
SM07---022---013.00PowerSteeringControlValve,R&I
SM07---026---002.00BrakeTreadleValve,R&I
SM07---026---003.00BrakeTreadleValve,Recondition
SM07---029---001.00SwingBrakeActuator,R&I
SM07---029---002.00SwingBrakeActuator,Recondition
AREA09TUBULARBOOM,FLY,&JIB
********************************************************************************************
SM09---001---002.00RepairingDamagedTubularBooms,Flys,&Jibs
AREA14CAB&HOUSEASSEMBLY
********************************************************************************************
SM14---001---006.00RepairOfComponentsMadeOfFibrousCompositeMaterials
AREA17HYDRAULICCRANEATTACHMENT
********************************************************************************************
SM17---001---029.00Boom,R&I
SM17---001---030.00ThreeSectionBoom,Recondition
SM17---001---031.00FourSectionBoom,Recondition
SM17---001---036.00HydraulicBoomInspection
SM17---002---022.00BoomTelescopeCylinder,Recondition
SM17---002---042.00BoomTelescopeCylinder,Troubleshooting(ThreeSectionBoom)
SM17---002---043.00BoomTelescopeCounterbalanceValve,R&I(Three&FourSectionBoom)
SM17---002---044.00BoomTelescopeCylinder,Troubleshooting(FourSectionBoom)
3of4 RTC---8030Series
SERVICEMANUALKEYSHEET 0306
SERVICEMANUALKEYSHEET
SM17---003---014.00BoomHoistCounterbalanceValve,R&I
SM17---003---015.00BoomHoistCounterbalanceValve,Recondition
SM17---003---026.00BoomHoistCylinder,R&I
SM17---003---027.00BoomHoistCylinder,Recondition
AREA18SPECIALATTACHMENTS
********************************************************************************************
SM18---000---001.00CapscrewTorques
SM18---000---002.00Bearing,Gear,Shaft,&HousingInspection
SM18---007---001.00ReelingDrum,R&I
SM18---007---002.00ReelingDrum,Recondition
SM18---017---003.00CarrierWinchAssembly,R&I
SM18---017---004.00CarrierWinchAssembly,Recondition(Generation1)
SM18---017---005.00CarrierWinchValveController,Recondition
SM18---017---006.00CarrierWinch,Recondition(Generation2)
SM18---018---001.00AirConditioningServiceInstructions
SM18---018---003.00AirConditioningHydraulicDriveMotor,Recondition
0306 4of4 RTC---8030Series