GD655-7 Komatsu Service Manual PDF Download

SEN06961-01

MOTOR GRADER

GD655 -7 SERIAL NUMBERS

GD655-65001

and up

00 Index and Foreword

GD655-7

00-1

Index

00 Index and Foreword

Index 00 Index and Foreword .................................................................................................................................. 00-1 Foreword, Safety, Basic Information...................................................................................................... 00-26 How to Read the Shop Manual ...................................................................................................... 00-26 Safety Notice for Operation ............................................................................................................ 00-28 Precautions to Prevent Fire............................................................................................................ 00-36 Procedures If Fire Occurs .............................................................................................................. 00-38 Precautions for Disposing of Waste Materials ................................................................................ 00-39 Procedures for Exhaust Gas Regulations....................................................................................... 00-40 Precautions for DEF....................................................................................................................... 00-41 Store DEF ...................................................................................................................................... 00-42 Precautions When You Handle Hydraulic Equipment ..................................................................... 00-43 Precautions When You Disconnect and Connect Pipings............................................................... 00-46 Precautions When You Handle Electrical Equipment ..................................................................... 00-53 Precautions When You Handle Fuel System Equipment ................................................................ 00-55 Precautions When You Handle Intake System Equipment ............................................................. 00-56 Practical Use of KOMTRAX ........................................................................................................... 00-57 Disconnect and Connect Push-Pull Type Coupler .......................................................................... 00-58 Precautions for Disconnection and Connection of Connectors ....................................................... 00-62 How to Disconnect and Connect Deutsch Connector ..................................................................... 00-66 How to Disconnect and Connect Slide Lock Type Connector ......................................................... 00-67 How to Disconnect and Connect Connector with Lock to Pull ........................................................ 00-69 How to Disconnect and Connect Connector with Lock to Push ...................................................... 00-70 How to Disconnect and Connect Connector with Housing to Rotate .............................................. 00-72 How to Read the Codes for Electric Cable ..................................................................................... 00-73 Explanation of Terms for Maintenance Standard ............................................................................ 00-77 Standard Tightening Torque Table.................................................................................................. 00-80 Conversion Table ........................................................................................................................... 00-87 Abbreviation List ............................................................................................................................ 00-92 01 Specifications............................................................................................................................................ 01-1 Table of Contents .................................................................................................................................... 01-2 Specifications.......................................................................................................................................... 01-3 Specification Drawing....................................................................................................................... 01-3 Specifications................................................................................................................................... 01-5 Weight Table ...................................................................................................................................01-11 Fuel, Coolant, Lubricant ................................................................................................................. 01-12 10 Structure and Function .............................................................................................................................. 10-1 Table of Contents .................................................................................................................................... 10-2 Urea SCR System................................................................................................................................... 10-6 Layout Drawing of Urea SCR System .............................................................................................. 10-6 Urea SCR System Diagram ............................................................................................................. 10-9 Function of Urea SCR System ....................................................................................................... 10-10 Component Parts of Urea SCR System ......................................................................................... 10-26 Boot-up System .................................................................................................................................... 10-36 Layout Drawing of Boot-up System ................................................................................................ 10-36 System Operating Lamp System.................................................................................................... 10-38 Battery Disconnect Switch.............................................................................................................. 10-40 Preheating System......................................................................................................................... 10-42 Engine Shutdown Secondary Switch.............................................................................................. 10-44 Engine System...................................................................................................................................... 10-45 Layout Drawing of Engine System ................................................................................................. 10-45 Engine Control System .................................................................................................................. 10-46 Engine Power Mode Selector System ............................................................................................ 10-49 Automatic Idle Stop System ........................................................................................................... 10-50 Component Parts of Engine System .............................................................................................. 10-51 Cooling System..................................................................................................................................... 10-70 Layout Drawing of Cooling System ................................................................................................ 10-70 00-2

GD655-7

00 Index and Foreword

Index

Cooling Fan Control System .......................................................................................................... 10-72 Component Parts of Cooling System ............................................................................................. 10-75 Control System ..................................................................................................................................... 10-83 Layout Drawing of Control System (Machine with Gateway Function Controller) ........................... 10-83 Layout Drawing of Control System (Machine with KOMTRAX Terminal) ........................................ 10-85 Machine Monitor System................................................................................................................ 10-87 Rearview Monitor System .............................................................................................................. 10-89 KOMTRAX System ........................................................................................................................ 10-90 Seating Switch System .................................................................................................................. 10-92 Component Parts of Control System .............................................................................................. 10-94 Hydraulic System .................................................................................................................................10-147 Layout Drawing of Hydraulic System.............................................................................................10-147 CLSS ............................................................................................................................................10-148 Component Parts of Hydraulic System..........................................................................................10-152 Power Train System .............................................................................................................................10-187 Layout Drawing of Power Train System ........................................................................................10-187 Operation of Power Train System .................................................................................................10-191 Transmission Control System........................................................................................................10-192 Transmission Protection Function .................................................................................................10-196 Component Parts of Power Train System......................................................................................10-197 Steering System...................................................................................................................................10-248 Layout Drawing of Steering System ..............................................................................................10-248 Steering Column ...........................................................................................................................10-250 Steering Lever System..................................................................................................................10-251 Component Parts of Steering System ...........................................................................................10-255 Work Equipment System......................................................................................................................10-258 Layout Drawing of Work Equipment System .................................................................................10-258 Work Equipment Control System ..................................................................................................10-262 Work Equipment Lock System ......................................................................................................10-263 Cross Slope System......................................................................................................................10-265 Component Parts of Work Equipment System ..............................................................................10-266 Brake System.......................................................................................................................................10-280 Layout Drawing of Brake System ..................................................................................................10-280 Parking Brake Control System ......................................................................................................10-282 Component Parts of Brake System ...............................................................................................10-283 Undercarriage and Frame ....................................................................................................................10-298 Frame and Center Hinge Pin.........................................................................................................10-298 Tires..............................................................................................................................................10-299 Work Equipment ..................................................................................................................................10-301 Circle, Draw Bar............................................................................................................................10-301 Blade ............................................................................................................................................10-304 Lifter..............................................................................................................................................10-306 CAB Related Parts ...............................................................................................................................10-308 ROPS CAB ...................................................................................................................................10-308 20 Standard Value Table ................................................................................................................................ 20-1 Table of Contents .................................................................................................................................... 20-2 Standard Value Table for Engine ............................................................................................................. 20-3 Standard Value Table for Engine: GD655-7...................................................................................... 20-3 Standard Value Table for Machine........................................................................................................... 20-6 Standard Value Table for Machine: GD655-7 ................................................................................... 20-6 Machine Posture and Procedures to Measure Performance .......................................................... 20-20 30 Testing and Adjusting ................................................................................................................................ 30-1 Table of Contents .................................................................................................................................... 30-2 Precautions Before Work ........................................................................................................................ 30-6 Related Information on Testing and Adjusting ......................................................................................... 30-7 Differences In Machine Monitor Symbols ......................................................................................... 30-7 Tools for Testing and Adjusting......................................................................................................... 30-8 Sketch of Tools for Testing and Adjusting ....................................................................................... 30-20 GD655-7

00-3

Index

00 Index and Foreword

Engine and Cooling System .................................................................................................................. 30-21 Examine Engine Speed.................................................................................................................. 30-21 Examine Boost Pressure................................................................................................................ 30-26 Examine Exhaust Gas Temperature............................................................................................... 30-29 Examine Exhaust Gas Color .......................................................................................................... 30-32 Examine Mass Air Flow and Temperature Sensor.......................................................................... 30-36 Examine and Adjust Valve Clearance............................................................................................. 30-38 Examine Compression Pressure .................................................................................................... 30-40 Examine Blowby Pressure ............................................................................................................. 30-45 Examine Engine Oil Pressure ........................................................................................................ 30-49 Examine EGR Valve and VGT Oil Pressure ................................................................................... 30-52 Examine Fuel Pressure.................................................................................................................. 30-54 Examine Fuel Discharge, Return and Leakage .............................................................................. 30-62 Bleed Air from Fuel System............................................................................................................ 30-70 Examine Fuel Circuit for Leakage .................................................................................................. 30-72 Handle Cylinder Cut-out Mode Operation....................................................................................... 30-74 Handle No-Injection Cranking Operation ........................................................................................ 30-75 Examine KDPF, SCR and Muffler Stack for Looseness and Damage............................................. 30-76 Examine Installation of Cylinder Head Cover and Manifolds .......................................................... 30-77 Examine Engine Piping for Damage and Looseness...................................................................... 30-78 Examine and Adjust Air Conditioner Compressor Belt Tension ...................................................... 30-79 Examine Alternator Belt ................................................................................................................. 30-81 Examine Automatic Tensioner........................................................................................................ 30-83 Write Correction for Ash in Soot Accumulation to Engine Controller............................................... 30-87 Examine SCR Related Functions ................................................................................................... 30-88 Clean DEF Tank............................................................................................................................30-123 Clean DEF Pump ..........................................................................................................................30-128 Power Train..........................................................................................................................................30-134 Examine Power Train Oil Pressure................................................................................................30-134 Adjust Transmission Input Shaft Speed Sensor ............................................................................30-159 Adjust Transmission Intermediate Shaft Speed Sensor.................................................................30-160 Adjust Transmission Output Shaft Speed Sensor..........................................................................30-161 Adjust Travel Speed Sensor 1 for Steering Control Lever .............................................................30-162 Adjust Travel Speed Sensor 2 for Steering Control Lever .............................................................30-163 Examine After You Adjust Transmission Speed Sensor ................................................................30-164 Flush Torque Converter and Transmission Hydraulic Circuit .........................................................30-165 Move Disabled Machine Due to Transmission Valve Failure .........................................................30-168 Examine Drive Shaft for Looseness, Backlash, and Damage........................................................30-171 Examine and Adjust Differential Lock Hydraulic Oil Pressure........................................................30-172 Steering System...................................................................................................................................30-176 Examine and Adjust Steering Circuit Oil Pressure.........................................................................30-176 Examine Internal Oil Leakage of Steering Cylinder .......................................................................30-178 Bleed Air from Steering Circuit ......................................................................................................30-180 Set Steering Control Lever Calibration ..........................................................................................30-181 Examine and Adjust Toe-in............................................................................................................30-188 Adjust Bearing Preload .................................................................................................................30-190 Brake System.......................................................................................................................................30-191 Release Remained Pressure from Brake Circuit ...........................................................................30-191 Examine Wheel Brake Oil Pressure ..............................................................................................30-192 Examine and Adjust Accumulator Charge Pressure ......................................................................30-195 Examine Nitrogen Gas Pressure in Brake Accumulator and Charge Gas......................................30-198 Bleed Air from Brake Circuit ..........................................................................................................30-207 Examine Pressure Decrease of Wheel Brake................................................................................30-210 Examine Wear of Wheel Brake Disc .............................................................................................30-211 Examine Parking Brake Oil Pressure ............................................................................................30-213 Release Parking Brake Manually ..................................................................................................30-215 Examine and Adjust Parking Brake System ..................................................................................30-216 Hydraulic System .................................................................................................................................30-220 00-4

GD655-7

This is the sample of the manual Click on the download link for complete manual

Download Link

00 Index and Foreword

Index

Release Remained Pressure from Work Equipment Circuit ..........................................................30-220 Examine and Adjust Work Equipment Oil Pressure.......................................................................30-221 Examine and Adjust Work Equipment EPC Oil Pressure...............................................................30-228 Examine and adjust oil pressure in pump PC control circuit ..........................................................30-230 Examine and Adjust Oil Pressure in Pump LS Control Circuit .......................................................30-234 Examine Oil Pressure of Lifter Lock Pin Circuit .............................................................................30-238 Bleed Air from Work Equipment Circuit .........................................................................................30-240 Examine Cooling Fan Speed.........................................................................................................30-242 Examine Cooling Fan Circuit Oil Pressure ....................................................................................30-244 Examine Oil Leakage from Work Equipment Cylinder ...................................................................30-247 Work Equipment ..................................................................................................................................30-255 Adjust Clearance of Ball Joint .......................................................................................................30-255 Examine and Adjust Clearance in Circle Guide .............................................................................30-256 Examine and Adjust Circle Rotation Gear .....................................................................................30-261 Charge Blade Accumulator Nitrogen Gas Pressure ......................................................................30-265 Electrical System .................................................................................................................................30-270 Set and Adjust Each Equipment....................................................................................................30-270 Set and Operate Machine Monitor.................................................................................................30-273 How to Start Up KOMTRAX Terminal ............................................................................................30-424 Adjust Rearview Camera Angle ....................................................................................................30-430 Set Region of Bluetooth® Compatible Radio .................................................................................30-432 Handle Voltage Circuit of Engine Controller ..................................................................................30-434 Handle Battery Disconnect Switch ................................................................................................30-435 Examine Diodes............................................................................................................................30-436 Pm Clinic..............................................................................................................................................30-437 Pm Clinic Service ..........................................................................................................................30-437 40 Troubleshooting ........................................................................................................................................ 40-1 Table of Contents .................................................................................................................................... 40-2 Precautions Before Work ...................................................................................................................... 40-19 Related Information for Troubleshooting ............................................................................................... 40-20 Precautions for Troubleshooting..................................................................................................... 40-20 Sequence of Events in Troubleshooting ......................................................................................... 40-21 General Troubleshooting Points ..................................................................................................... 40-23 Troubleshooting Points for Urea SCR System................................................................................ 40-24 Checks Before Troubleshooting ..................................................................................................... 40-38 Inspection Procedure Before Troubleshooting................................................................................ 40-40 Test in Accordance with Testing Procedure .................................................................................... 40-42 How to Connect Adapter for Troubleshooting Controller................................................................. 40-77 Procedure for Troubleshooting ....................................................................................................... 40-94 Symptom and Troubleshooting Numbers ....................................................................................... 40-96 Information Shown in Troubleshooting Table.................................................................................40-101 How to Diagnose Open Circuit of Hydraulic Pressure Sensor System Wiring Harness .................40-103 Connector and Wiring Harness Identification Table .......................................................................40-106 Connector Layout..........................................................................................................................40-119 Connector Contact Connection Table............................................................................................40-130 T-Branch Box and T-Branch Adapter Table ...................................................................................40-177 Fuse Location Table ......................................................................................................................40-183 Fuse Location Table (Machine with Gateway Function Controller) ................................................40-186 Precautions When You Clean and Replace KDPF (KCSF and KDOC)..........................................40-189 Prepare Troubleshoot Machine Monitor ........................................................................................40-193 Procedure to Make Harness Checker on Machine Monitor LCD Unit ............................................40-195 Prepare Short Circuit Electrical Connector (For Failure Codes [CA1883] and [CA3135]) ..............40-201 Failure Code Table ........................................................................................................................40-203 Troubleshooting by Failure Code (Display of Code) .............................................................................40-234 Failure Code [1500L0]...................................................................................................................40-234 Failure Code [15G0MW] ...............................................................................................................40-235 Failure Code [15H0MW]................................................................................................................40-236 Failure Code [15J0MW] ................................................................................................................40-237 GD655-7

00-5

Index

00 Index and Foreword

Failure Code [15K0MW] ................................................................................................................40-238 Failure Code [15L0MW] ................................................................................................................40-239 Failure Code [15M0MW] ...............................................................................................................40-240 Failure Code [15N0MW]................................................................................................................40-241 Failure Code [15SBL1]..................................................................................................................40-242 Failure Code [15SBMA] ................................................................................................................40-244 Failure Code [15SCL1]..................................................................................................................40-247 Failure Code [15SCMA] ................................................................................................................40-249 Failure Code [15SDL1]..................................................................................................................40-252 Failure Code [15SDMA] ................................................................................................................40-254 Failure Code [15SEL1]..................................................................................................................40-257 Failure Code [15SEMA] ................................................................................................................40-259 Failure Code [15SFL1] ..................................................................................................................40-262 Failure Code [15SFMA].................................................................................................................40-264 Failure Code [15SGL1] .................................................................................................................40-267 Failure Code [15SGMA] ................................................................................................................40-269 Failure Code [15SHL1]..................................................................................................................40-272 Failure Code [15SHMA] ................................................................................................................40-274 Failure Code [15SJMA] .................................................................................................................40-277 Failure Code [15U0NT] .................................................................................................................40-278 Failure Code [2F00MA] .................................................................................................................40-279 Failure Code [2F00MB] .................................................................................................................40-281 Failure Code [2G42ZG].................................................................................................................40-283 Failure Code [2G43ZG].................................................................................................................40-285 Failure Code [989L00]...................................................................................................................40-287 Failure Code [989M00]..................................................................................................................40-288 Failure Code [989N00] ..................................................................................................................40-289 Failure Code [A1U0N3] .................................................................................................................40-290 Failure Code [A1U0N4] .................................................................................................................40-292 Failure Code [AA10NX].................................................................................................................40-294 Failure Code [AB00KE] .................................................................................................................40-296 Failure Code [AB00KY] .................................................................................................................40-298 Failure Code [AQ10N3].................................................................................................................40-300 Failure Code [AS00N3] .................................................................................................................40-302 Failure Code [AS00R2] .................................................................................................................40-304 Failure Code [AS00R3] .................................................................................................................40-305 Failure Code [AS00R4] .................................................................................................................40-306 Failure Code [AS00R5] .................................................................................................................40-307 Failure Code [AS00R6] .................................................................................................................40-308 Failure Code [AS00ZK] .................................................................................................................40-309 Failure Code [AS10KM] ................................................................................................................40-310 Failure Code [AS10NR].................................................................................................................40-311 Failure Code [AS10NT] .................................................................................................................40-312 Failure Code [B@BAZG]...............................................................................................................40-313 Failure Code [B@BCNS]...............................................................................................................40-314 Failure Code [B@BCQA] ..............................................................................................................40-315 Failure Code [B@BCZK] ...............................................................................................................40-317 Failure Code [B@CENS]...............................................................................................................40-319 Failure Code [B@CKNS]...............................................................................................................40-320 Failure Code [B@HANS]...............................................................................................................40-322 Failure Code [CA115]....................................................................................................................40-324 Failure Code [CA122]....................................................................................................................40-325 Failure Code [CA123]....................................................................................................................40-327 Failure Code [CA131]....................................................................................................................40-329 Failure Code [CA132]....................................................................................................................40-331 Failure Code [CA144]....................................................................................................................40-334 Failure Code [CA145]....................................................................................................................40-336 Failure Code [CA153]....................................................................................................................40-338 00-6

GD655-7

00 Index and Foreword

Index

Failure Code [CA154]....................................................................................................................40-341 Failure Code [CA187]....................................................................................................................40-343 Failure Code [CA221]....................................................................................................................40-345 Failure Code [CA222]....................................................................................................................40-347 Failure Code [CA227]....................................................................................................................40-349 Failure Code [CA234]....................................................................................................................40-350 Failure Code [CA238]....................................................................................................................40-351 Failure Code [CA239]....................................................................................................................40-353 Failure Code [CA249]....................................................................................................................40-355 Failure Code [CA256]....................................................................................................................40-357 Failure Code [CA271]....................................................................................................................40-359 Failure Code [CA272]....................................................................................................................40-361 Failure Code [CA322]....................................................................................................................40-363 Failure Code [CA323]....................................................................................................................40-365 Failure Code [CA324]....................................................................................................................40-367 Failure Code [CA325]....................................................................................................................40-369 Failure Code [CA331]....................................................................................................................40-371 Failure Code [CA332]....................................................................................................................40-373 Failure Code [CA343]....................................................................................................................40-375 Failure Code [CA351]....................................................................................................................40-376 Failure Code [CA352]....................................................................................................................40-377 Failure Code [CA356]....................................................................................................................40-380 Failure Code [CA357]....................................................................................................................40-382 Failure Code [CA386]....................................................................................................................40-385 Failure Code [CA428]....................................................................................................................40-386 Failure Code [CA429]....................................................................................................................40-388 Failure Code [CA431]....................................................................................................................40-390 Failure Code [CA432]....................................................................................................................40-393 Failure Code [CA435]....................................................................................................................40-397 Failure Code [CA441]....................................................................................................................40-399 Failure Code [CA442]....................................................................................................................40-401 Failure Code [CA449]....................................................................................................................40-402 Failure Code [CA451]....................................................................................................................40-403 Failure Code [CA452]....................................................................................................................40-405 Failure Code [CA488]....................................................................................................................40-407 Failure Code [CA515]....................................................................................................................40-408 Failure Code [CA516]....................................................................................................................40-410 Failure Code [CA553]....................................................................................................................40-412 Failure Code [CA555]....................................................................................................................40-413 Failure Code [CA556]....................................................................................................................40-414 Failure Code [CA559]....................................................................................................................40-415 Failure Code [CA595]....................................................................................................................40-418 Failure Code [CA687]....................................................................................................................40-419 Failure Code [CA689]....................................................................................................................40-421 Failure Code [CA691]....................................................................................................................40-424 Failure Code [CA692]....................................................................................................................40-426 Failure Code [CA697]....................................................................................................................40-428 Failure Code [CA698]....................................................................................................................40-429 Failure Code [CA731]....................................................................................................................40-430 Failure Code [CA778]....................................................................................................................40-432 Failure Code [CA1117] ..................................................................................................................40-437 Failure Code [CA1664]..................................................................................................................40-438 Failure Code [CA1669]..................................................................................................................40-441 Failure Code [CA1673]..................................................................................................................40-442 Failure Code [CA1677]..................................................................................................................40-443 Failure Code [CA1678]..................................................................................................................40-444 Failure Code [CA1682]..................................................................................................................40-445 Failure Code [CA1683]..................................................................................................................40-450 GD655-7

00-7

Index

00 Index and Foreword

Failure Code [CA1684]..................................................................................................................40-452 Failure Code [CA1686]..................................................................................................................40-454 Failure Code [CA1691]..................................................................................................................40-455 Failure Code [CA1694]..................................................................................................................40-458 Failure Code [CA1695]..................................................................................................................40-461 Failure Code [CA1696]..................................................................................................................40-462 Failure Code [CA1712]..................................................................................................................40-464 Failure Code [CA1713]..................................................................................................................40-467 Failure Code [CA1714]..................................................................................................................40-469 Failure Code [CA1715]..................................................................................................................40-470 Failure Code [CA1776]..................................................................................................................40-471 Failure Code [CA1777]..................................................................................................................40-474 Failure Code [CA1843]..................................................................................................................40-477 Failure Code [CA1844]..................................................................................................................40-479 Failure Code [CA1879]..................................................................................................................40-482 Failure Code [CA1881]..................................................................................................................40-485 Failure Code [CA1883]..................................................................................................................40-488 Failure Code [CA1885]..................................................................................................................40-492 Failure Code [CA1887]..................................................................................................................40-494 Failure Code [CA1921]..................................................................................................................40-496 Failure Code [CA1922]..................................................................................................................40-499 Failure Code [CA1942]..................................................................................................................40-504 Failure Code [CA1993]..................................................................................................................40-505 Failure Code [CA2185]..................................................................................................................40-508 Failure Code [CA2186]..................................................................................................................40-510 Failure Code [CA2249]..................................................................................................................40-512 Failure Code [CA2271]..................................................................................................................40-513 Failure Code [CA2272]..................................................................................................................40-516 Failure Code [CA2288]..................................................................................................................40-519 Failure Code [CA2311] ..................................................................................................................40-520 Failure Code [CA2349]..................................................................................................................40-521 Failure Code [CA2353]..................................................................................................................40-524 Failure Code [CA2357]..................................................................................................................40-526 Failure Code [CA2381]..................................................................................................................40-527 Failure Code [CA2382]..................................................................................................................40-530 Failure Code [CA2383]..................................................................................................................40-533 Failure Code [CA2386]..................................................................................................................40-536 Failure Code [CA2387]..................................................................................................................40-538 Failure Code [CA2555]..................................................................................................................40-539 Failure Code [CA2556]..................................................................................................................40-542 Failure Code [CA2637]..................................................................................................................40-544 Failure Code [CA2639]..................................................................................................................40-546 Failure Code [CA2771]..................................................................................................................40-549 Failure Code [CA2777]..................................................................................................................40-555 Failure Code [CA2976]..................................................................................................................40-558 Failure Code [CA3133]..................................................................................................................40-560 Failure Code [CA3134]..................................................................................................................40-563 Failure Code [CA3135]..................................................................................................................40-565 Failure Code [CA3142]..................................................................................................................40-569 Failure Code [CA3143]..................................................................................................................40-570 Failure Code [CA3144]..................................................................................................................40-571 Failure Code [CA3146]..................................................................................................................40-574 Failure Code [CA3147]..................................................................................................................40-575 Failure Code [CA3148]..................................................................................................................40-576 Failure Code [CA3151]..................................................................................................................40-579 Failure Code [CA3165]..................................................................................................................40-585 Failure Code [CA3229]..................................................................................................................40-587 Failure Code [CA3231]..................................................................................................................40-589 00-8

GD655-7

00 Index and Foreword

Index

Failure Code [CA3232]..................................................................................................................40-591 Failure Code [CA3235]..................................................................................................................40-595 Failure Code [CA3239]..................................................................................................................40-597 Failure Code [CA3241]..................................................................................................................40-600 Failure Code [CA3242]..................................................................................................................40-603 Failure Code [CA3251]..................................................................................................................40-606 Failure Code [CA3253]..................................................................................................................40-608 Failure Code [CA3254]..................................................................................................................40-611 Failure Code [CA3255]..................................................................................................................40-614 Failure Code [CA3256]..................................................................................................................40-618 Failure Code [CA3311] ..................................................................................................................40-620 Failure Code [CA3312]..................................................................................................................40-622 Failure Code [CA3313]..................................................................................................................40-625 Failure Code [CA3314]..................................................................................................................40-626 Failure Code [CA3315]..................................................................................................................40-627 Failure Code [CA3316]..................................................................................................................40-630 Failure Code [CA3317]..................................................................................................................40-631 Failure Code [CA3318]..................................................................................................................40-632 Failure Code [CA3319]..................................................................................................................40-635 Failure Code [CA3321]..................................................................................................................40-636 Failure Code [CA3322]..................................................................................................................40-638 Failure Code [CA3419]..................................................................................................................40-641 Failure Code [CA3421]..................................................................................................................40-643 Failure Code [CA3497]..................................................................................................................40-645 Failure Code [CA3498]..................................................................................................................40-646 Failure Code [CA3543]..................................................................................................................40-647 Failure Code [CA3545]..................................................................................................................40-654 Failure Code [CA3547]..................................................................................................................40-656 Failure Code [CA3558]..................................................................................................................40-657 Failure Code [CA3559]..................................................................................................................40-659 Failure Code [CA3562]..................................................................................................................40-661 Failure Code [CA3563]..................................................................................................................40-663 Failure Code [CA3567]..................................................................................................................40-666 Failure Code [CA3568]..................................................................................................................40-669 Failure Code [CA3571]..................................................................................................................40-675 Failure Code [CA3572]..................................................................................................................40-677 Failure Code [CA3574]..................................................................................................................40-679 Failure Code [CA3575]..................................................................................................................40-682 Failure Code [CA3577]..................................................................................................................40-684 Failure Code [CA3578]..................................................................................................................40-686 Failure Code [CA3582]..................................................................................................................40-688 Failure Code [CA3583]..................................................................................................................40-696 Failure Code [CA3596]..................................................................................................................40-698 Failure Code [CA3649]..................................................................................................................40-701 Failure Code [CA3681]..................................................................................................................40-703 Failure Code [CA3682]..................................................................................................................40-708 Failure Code [CA3713]..................................................................................................................40-714 Failure Code [CA3717]..................................................................................................................40-717 Failure Code [CA3718]..................................................................................................................40-718 Failure Code [CA3725]..................................................................................................................40-719 Failure Code [CA3741]..................................................................................................................40-722 Failure Code [CA3748]..................................................................................................................40-723 Failure Code [CA3751]..................................................................................................................40-726 Failure Code [CA3755]..................................................................................................................40-728 Failure Code [CA3866]..................................................................................................................40-730 Failure Code [CA3867]..................................................................................................................40-734 Failure Code [CA3868]..................................................................................................................40-737 Failure Code [CA3899]..................................................................................................................40-741 GD655-7

00-9

Index

00 Index and Foreword

Failure Code [CA3911] ..................................................................................................................40-743 Failure Code [CA3912]..................................................................................................................40-747 Failure Code [CA3932]..................................................................................................................40-749 Failure Code [CA3933]..................................................................................................................40-751 Failure Code [CA3934]..................................................................................................................40-753 Failure Code [CA3935]..................................................................................................................40-756 Failure Code [CA3936]..................................................................................................................40-758 Failure Code [CA4151]..................................................................................................................40-760 Failure Code [CA4152]..................................................................................................................40-764 Failure Code [CA4155]..................................................................................................................40-768 Failure Code [CA4156]..................................................................................................................40-771 Failure Code [CA4157]..................................................................................................................40-774 Failure Code [CA4158]..................................................................................................................40-776 Failure Code [CA4159]..................................................................................................................40-777 Failure Code [CA4161]..................................................................................................................40-778 Failure Code [CA4162]..................................................................................................................40-781 Failure Code [CA4163]..................................................................................................................40-784 Failure Code [CA4164]..................................................................................................................40-786 Failure Code [CA4165]..................................................................................................................40-788 Failure Code [CA4166]..................................................................................................................40-790 Failure Code [CA4168]..................................................................................................................40-792 Failure Code [CA4169]..................................................................................................................40-795 Failure Code [CA4171]..................................................................................................................40-797 Failure Code [CA4249]..................................................................................................................40-800 Failure Code [CA4251]..................................................................................................................40-802 Failure Code [CA4259]..................................................................................................................40-804 Failure Code [CA4261]..................................................................................................................40-807 Failure Code [CA4277]..................................................................................................................40-810 Failure Code [CA4281]..................................................................................................................40-814 Failure Code [CA4459]..................................................................................................................40-817 Failure Code [CA4461]..................................................................................................................40-819 Failure Code [CA4658]..................................................................................................................40-822 Failure Code [CA4731]..................................................................................................................40-826 Failure Code [CA4732]..................................................................................................................40-827 Failure Code [CA4739]..................................................................................................................40-828 Failure Code [CA4768]..................................................................................................................40-829 Failure Code [CA4769]..................................................................................................................40-831 Failure Code [CA4842]..................................................................................................................40-834 Failure Code [CA4952] (Machine with KOMTRAX Terminal) .........................................................40-838 Failure Code [CA4952] (Machine with Gateway Function Controller) (Applicable Machine: 65001 to 65216) .......................................................................................................................................40-840 Failure Code [CA4952] (Machine with Gateway Function Controller) (Applicable Machine: 65217 and Up) ............................................................................................................................................40-842 Failure Code [CA5115] ..................................................................................................................40-844 Failure Code [CA5179]..................................................................................................................40-847 Failure Code [CA5181]..................................................................................................................40-849 Failure Code [CA5383]..................................................................................................................40-851 Failure Code [D110L4] ..................................................................................................................40-853 Failure Code [D160KA] .................................................................................................................40-855 Failure Code [D160KB] .................................................................................................................40-857 Failure Code [D160KY] .................................................................................................................40-859 Failure Code [D199KA] .................................................................................................................40-861 Failure Code [D199KB] .................................................................................................................40-863 Failure Code [D199KY] .................................................................................................................40-865 Failure Code [D19JKZ]..................................................................................................................40-867 Failure Code [D19KKZ] .................................................................................................................40-869 Failure Code [D1EHKA] ................................................................................................................40-872 Failure Code [D1EHKB] ................................................................................................................40-873 00-10

GD655-7

00 Index and Foreword

Index

Failure Code [D1EHKY] ................................................................................................................40-874 Failure Code [D1FBKB].................................................................................................................40-875 Failure Code [D5ZHKZ].................................................................................................................40-877 Failure Code [D5ZHL6] .................................................................................................................40-880 Failure Code [D811MC].................................................................................................................40-882 Failure Code [D862KA] .................................................................................................................40-883 Failure Code [D8ALKA] (Machine with KOMTRAX Terminal) ........................................................40-884 Failure Code [D8ALKA] (Machine with Gateway Function Controller) (Applicable Machine: 65001 to 65216) .......................................................................................................................................40-886 Failure Code [D8ALKA] (Machine with Gateway Function Controller) (Applicable Machine: 65217 and Up) ............................................................................................................................................40-888 Failure Code [D8ALKB] (Machine with KOMTRAX Terminal) ........................................................40-890 Failure Code [D8ALKB] (Machine with Gateway Function Controller) (Applicable Machine: 65001 to 65216) .......................................................................................................................................40-892 Failure Code [D8ALKB] (Machine with Gateway Function Controller) (Applicable Machine: 65217 and Up) ............................................................................................................................................40-894 Failure Code [D8AQK4] ................................................................................................................40-896 Failure Code [D8AQKR] ................................................................................................................40-902 Failure Code [D8G1KT].................................................................................................................40-908 Failure Code [D8G6KT].................................................................................................................40-909 Failure Code [DAF0KT].................................................................................................................40-910 Failure Code [DAF0MB] ................................................................................................................40-911 Failure Code [DAF0MC] ................................................................................................................40-912 Failure Code [DAF3KK].................................................................................................................40-913 Failure Code [DAF8KB].................................................................................................................40-915 Failure Code [DAFDKB] ................................................................................................................40-917 Failure Code [DAFGMC] ...............................................................................................................40-919 Failure Code [DAFLKA] (Machine with KOMTRAX Terminal) ........................................................40-920 Failure Code [DAFLKA] (Machine with Gateway Function Controller) (Applicable Machine: 65001 to 65216) .......................................................................................................................................40-922 Failure Code [DAFLKA] (Machine with Gateway Function Controller) (Applicable Machine: 65217 and Up) ............................................................................................................................................40-924 Failure Code [DAFLKB] (Machine with KOMTRAX Terminal) ........................................................40-926 Failure Code [DAFLKB] (Machine with Gateway Function Controller) (Applicable Machine: 65001 to 65216) .......................................................................................................................................40-928 Failure Code [DAFLKB] (Machine with Gateway Function Controller) (Applicable Machine: 65217 and Up) ............................................................................................................................................40-930 Failure Code [DAFQKR]................................................................................................................40-932 Failure Code [DAQ0KK] ................................................................................................................40-938 Failure Code [DAQ0KT] ................................................................................................................40-941 Failure Code [DAQ0MC] ...............................................................................................................40-942 Failure Code [DAQ1KA] ................................................................................................................40-943 Failure Code [DAQ2KK] ................................................................................................................40-945 Failure Code [DAQ9KQ]................................................................................................................40-948 Failure Code [DAQLKA] (Machine with KOMTRAX Terminal) .......................................................40-949 Failure Code [DAQLKA] (Machine with Gateway Function Controller) (Applicable Machine: 65001 to 65216) .......................................................................................................................................40-951 Failure Code [DAQLKA] (Machine with Gateway Function Controller) (Applicable Machine: 65217 and Up) ............................................................................................................................................40-953 Failure Code [DAQLKB] (Machine with KOMTRAX Terminal) .......................................................40-956 Failure Code [DAQLKB] (Machine with Gateway Function Controller) (Applicable Machine: 65001 to 65216) .......................................................................................................................................40-958 Failure Code [DAQLKB] (Machine with Gateway Function Controller) (Applicable Machine: 65217 and Up) ............................................................................................................................................40-960 Failure Code [DAQQKR] ...............................................................................................................40-962 Failure Code [DAQRKR] ...............................................................................................................40-970 Failure Code [DAQRMA] ...............................................................................................................40-978 Failure Code [DB2QKR] ................................................................................................................40-979 GD655-7

00-11

Index

00 Index and Foreword

Failure Code [DB2RKR] ................................................................................................................40-988 Failure Code [DB3RKR] ................................................................................................................40-997 Failure Code [DB90KK]...............................................................................................................40-1002 Failure Code [DB90KT] ...............................................................................................................40-1005 Failure Code [DB90MC] ..............................................................................................................40-1006 Failure Code [DB91KA]...............................................................................................................40-1007 Failure Code [DB92KK]...............................................................................................................40-1009 Failure Code [DB95KX]...............................................................................................................40-1012 Failure Code [DB96KX]...............................................................................................................40-1015 Failure Code [DB99KQ] ..............................................................................................................40-1018 Failure Code [DB9LKA] (Machine with KOMTRAX Terminal) ......................................................40-1019 Failure Code [DB9LKA] (Machine with Gateway Function Controller) (Applicable Machine: 65001 to 65216) .....................................................................................................................................40-1021 Failure Code [DB9LKA] (Machine with Gateway Function Controller) (Applicable Machine: 65217 and Up) ..........................................................................................................................................40-1023 Failure Code [DB9LKB] (Machine with KOMTRAX Terminal) ......................................................40-1025 Failure Code [DB9LKB] (Machine with Gateway Function Controller) (Applicable Machine: 65001 to 65216) .....................................................................................................................................40-1027 Failure Code [DB9LKB] (Machine with Gateway Function Controller) (Applicable Machine: 65217 and Up) ..........................................................................................................................................40-1029 Failure Code [DB9QKR] ..............................................................................................................40-1031 Failure Code [DB9RKR] ..............................................................................................................40-1039 Failure Code [DB9RMA]..............................................................................................................40-1047 Failure Code [DD1PKB] ..............................................................................................................40-1048 Failure Code [DD1QKB] ..............................................................................................................40-1050 Failure Code [DDAAL6]...............................................................................................................40-1052 Failure Code [DDB6L4] ...............................................................................................................40-1054 Failure Code [DDK3KA] ..............................................................................................................40-1057 Failure Code [DDK3KB] ..............................................................................................................40-1059 Failure Code [DDK5KA] ..............................................................................................................40-1061 Failure Code [DDK5KB] ..............................................................................................................40-1063 Failure Code [DDKAKY] ..............................................................................................................40-1065 Failure Code [DDKLKA] ..............................................................................................................40-1067 Failure Code [DDKLKB] ..............................................................................................................40-1070 Failure Code [DDKLKY] ..............................................................................................................40-1073 Failure Code [DDKVKA] ..............................................................................................................40-1075 Failure Code [DDKVKB] ..............................................................................................................40-1077 Failure Code [DDKVKY] ..............................................................................................................40-1079 Failure Code [DDL3KY]...............................................................................................................40-1081 Failure Code [DDL4KY]...............................................................................................................40-1083 Failure Code [DDL5KY]...............................................................................................................40-1085 Failure Code [DDL6KY]...............................................................................................................40-1087 Failure Code [DDL7KY]...............................................................................................................40-1089 Failure Code [DDL8KY]...............................................................................................................40-1091 Failure Code [DDL9KY]...............................................................................................................40-1093 Failure Code [DDLAKY] ..............................................................................................................40-1095 Failure Code [DDLBKA] ..............................................................................................................40-1097 Failure Code [DDLBL4] ...............................................................................................................40-1099 Failure Code [DDNRKY] .............................................................................................................40-1101 Failure Code [DDTHKA] ..............................................................................................................40-1103 Failure Code [DDTJKA]...............................................................................................................40-1104 Failure Code [DDTKKA] ..............................................................................................................40-1105 Failure Code [DDTLKA] ..............................................................................................................40-1106 Failure Code [DDTMKA] .............................................................................................................40-1107 Failure Code [DDTNKA] ..............................................................................................................40-1108 Failure Code [DDTPKA] ..............................................................................................................40-1109 Failure Code [DFA5KA]............................................................................................................... 40-1110 Failure Code [DFA5KY]............................................................................................................... 40-1113 00-12

GD655-7

00 Index and Foreword

Index

Failure Code [DFA5L8]................................................................................................................ 40-1116 Failure Code [DFA6KA]...............................................................................................................40-1120 Failure Code [DFA6KY]...............................................................................................................40-1123 Failure Code [DFA8KA]...............................................................................................................40-1126 Failure Code [DFA8KY]...............................................................................................................40-1129 Failure Code [DFA8L8]................................................................................................................40-1132 Failure Code [DFA9KA]...............................................................................................................40-1136 Failure Code [DFA9KY]...............................................................................................................40-1139 Failure Code [DFAGKA] ..............................................................................................................40-1142 Failure Code [DFAGKY] ..............................................................................................................40-1145 Failure Code [DFAGL8]...............................................................................................................40-1148 Failure Code [DFAHKA] ..............................................................................................................40-1152 Failure Code [DFAHKY] ..............................................................................................................40-1155 Failure Code [DFAJKA] ...............................................................................................................40-1158 Failure Code [DFAJKY] ...............................................................................................................40-1161 Failure Code [DFAJL8]................................................................................................................40-1164 Failure Code [DFAKKA] ..............................................................................................................40-1168 Failure Code [DFAKKY] ..............................................................................................................40-1171 Failure Code [DFALKA]...............................................................................................................40-1174 Failure Code [DFALKY]...............................................................................................................40-1177 Failure Code [DFALL8]................................................................................................................40-1180 Failure Code [DFAMKA] ..............................................................................................................40-1184 Failure Code [DFAMKY] ..............................................................................................................40-1187 Failure Code [DFANKA] ..............................................................................................................40-1190 Failure Code [DFANKY] ..............................................................................................................40-1193 Failure Code [DFANL8] ...............................................................................................................40-1196 Failure Code [DFAPKA] ..............................................................................................................40-1200 Failure Code [DFAPKY] ..............................................................................................................40-1203 Failure Code [DFAQKA] ..............................................................................................................40-1206 Failure Code [DFAQKY] ..............................................................................................................40-1209 Failure Code [DFAQL8]...............................................................................................................40-1212 Failure Code [DFARKA] ..............................................................................................................40-1216 Failure Code [DFARKY] ..............................................................................................................40-1219 Failure Code [DFC1KA] ..............................................................................................................40-1222 Failure Code [DFC1KY] ..............................................................................................................40-1225 Failure Code [DFC1L8] ...............................................................................................................40-1228 Failure Code [DFC3KA] ..............................................................................................................40-1232 Failure Code [DFC3KY] ..............................................................................................................40-1235 Failure Code [DFC3L8] ...............................................................................................................40-1238 Failure Code [DFC4KA] ..............................................................................................................40-1242 Failure Code [DFC4KY] ..............................................................................................................40-1245 Failure Code [DFC4L8] ...............................................................................................................40-1248 Failure Code [DFC6KA] ..............................................................................................................40-1252 Failure Code [DFC6KY] ..............................................................................................................40-1255 Failure Code [DFC8KA] ..............................................................................................................40-1258 Failure Code [DFC8KY] ..............................................................................................................40-1261 Failure Code [DFC9KA] ..............................................................................................................40-1264 Failure Code [DFC9KY] ..............................................................................................................40-1267 Failure Code [DGF1KX] ..............................................................................................................40-1270 Failure Code [DGH2KB] ..............................................................................................................40-1272 Failure Code [DGT1KX] ..............................................................................................................40-1274 Failure Code [DGT7KB] ..............................................................................................................40-1276 Failure Code [DHA4KA] ..............................................................................................................40-1278 Failure Code [DHAAMA] .............................................................................................................40-1280 Failure Code [DHACMA] .............................................................................................................40-1282 Failure Code [DHT8KA] ..............................................................................................................40-1284 Failure Code [DHT8KB] ..............................................................................................................40-1286 Failure Code [DHT8ZG] ..............................................................................................................40-1288 GD655-7

00-13