SEN06606-09
MOTOR GRADER
GD535 -5 SERIAL NUMBERS
1001
and up
00 Index and foreword
GD535-5
00-1
Table of contents
Table of contents
00 Index and foreword
1
00 Index and foreword Table of contents ......................................................................................................................................... 00-2 Acronyms .................................................................................................................................................. 00-12 Foreword and general information ............................................................................................................ 00-17 Safety notice .......................................................................................................................................... 00-17 How to read the shop manual ................................................................................................................ 00-22 Explanation of terms for maintenance standard .................................................................................... 00-24 Handling of electric equipment and hydraulic components.................................................................... 00-26 Handling of connectors newly used for engines .................................................................................... 00-35 How to read electric wire code ............................................................................................................... 00-38 Precautions when carrying out work ...................................................................................................... 00-41 Method of disassembling and connecting push-pull type coupler.......................................................... 00-44 Standard tightening torque table ............................................................................................................ 00-47 Conversion table .................................................................................................................................... 00-51 01 Specification Acronyms ................................................................................................................................................. 01-2-1 Specifications .............................................................................................................................................. 01-3 Specification drawing (Canopy specification)........................................................................................... 01-3 Specification drawing (Cab specification) ............................................................................................. 01-3-1 Specifications (Canopy specification) ...................................................................................................... 01-4 Specifications (Cab specification) ......................................................................................................... 01-9-1 Weight table ........................................................................................................................................... 01-10 Table of fuel, coolant, and lubricants...................................................................................................... 01-11 10 Structure and function Acronyms ................................................................................................................................................. 10-3-1 Engine and cooling system ......................................................................................................................... 10-4 Cooling system ........................................................................................................................................ 10-4 Fan drive .................................................................................................................................................. 10-6 Power train system ..................................................................................................................................... 10-7 Power train system drawing..................................................................................................................... 10-7 Power train piping drawing....................................................................................................................... 10-8 Transmission control ................................................................................................................................ 10-9 Torque converter .................................................................................................................................... 10-10 Transmission.......................................................................................................................................... 10-14 Transmission control valve..................................................................................................................... 10-33 ECMV..................................................................................................................................................... 10-35 Main relief valve and torque converter relief valve................................................................................. 10-42 Front axle ............................................................................................................................................... 10-44 Rear axle................................................................................................................................................ 10-47 Differential (Non-differential specification) ............................................................................................. 10-48 Differential (Differential lock specification) ............................................................................................. 10-50 Differential lock solenoid valve............................................................................................................... 10-53 Final drive .............................................................................................................................................. 10-54 Tandem drive ......................................................................................................................................... 10-56 Steering system ........................................................................................................................................ 10-59 Steering piping drawing.......................................................................................................................... 10-59 Priority valve .......................................................................................................................................... 10-60 Steering valve ........................................................................................................................................ 10-65 Brake system ............................................................................................................................................ 10-73 Hydraulic piping drawing of brake system ............................................................................................. 10-73 Brake valve ............................................................................................................................................ 10-74 Brake circuit accumulator....................................................................................................................... 10-79 Brake circuit accumulator charge valve ................................................................................................. 10-80 Wheel brake........................................................................................................................................... 10-86
00-2
GD535-5 (03)
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00 Index and foreword
GD535-5 (03)
Table of contents
00-11-2