Service Repair Manual 160G MOTOR GRADER
Printed by : quality-service-repair-manual.com
Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 160G MOTOR GRADER 4JD Configuration: 160G MOTOR GRADER 4JD00001-00140 (MACHINE) POWERED BY 3306DI ENGINE
Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09
Publication Date -01/01/2013
Date Updated -25/01/2013
i00917143
Fuel Filter Base - Remove and Install SMCS - 1262-010
Removal Procedure Table 1 Required Tools Tool
Part Number
A
2P-8250
Part Description
Qty
Strap Wrench Assembly
1
NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.
NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
Illustration 1
g00468389
1. Use Tool (A) to remove fuel filter (4) . 2. Disconnect fuel line (1) from fuel filter base (2) . 3. Remove two bolts (3), the washers, fuel filter base (2) and the gasket from the fuel injection pump housing.
Installation Procedure Table 2 Required Tools Tool
Part Number
A
2P-8250
Part Description
Qty
Strap Wrench Assembly
1
NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.
Illustration 2
g00468389
Note: Check the condition of the gaskets. If the gaskets are worn or damaged, use new parts for replacement. 1. Install the gasket, fuel filter base (2), the washers and two bolts (3) on the fuel injection pump housing. 2. Connect fuel line (1) to fuel filter base (2) . 3. Use Tool (A) to install fuel filter (4) . Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Tue May 13 01:49:16 UTC+0530 2025
Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 160G MOTOR GRADER 4JD Configuration: 160G MOTOR GRADER 4JD00001-00140 (MACHINE) POWERED BY 3306DI ENGINE
Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09
Publication Date -01/01/2013
Date Updated -25/01/2013
i00880175
Fuel Injection Lines - Remove and Install SMCS - 1252-010
Removal Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.
NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates.
Illustration 1
g00448807
1. Remove three bolts (1), (2) and (3) and the brackets from the fuel injection lines.
Illustration 2
g00448808
2. Disconnect six fuel injection line nuts (4) from the fuel injection pumps.
NOTICE Do not allow the tops of the nozzles to turn while the fuel lines are loosened. The nozzles will be damaged if the top of the nozzle turns in the body. Defective fuel nozzles will damage the engine due to incorrect spray patterns.
Illustration 3
g00448809
3. Hold the tops of fuel injector nozzles (5) with a wrench, as shown. Loosen the six fuel injection line nuts at fuel injector nozzles (4) . 4. Disconnect the fuel injection line nuts at the fuel injector nozzles and remove the fuel injection lines. Put caps and plugs on all openings immediately in order to prevent dirt from contaminating the fuel system.
Installation Procedure Table 1 Required Tools Tool
Part Number
Part Description
Qty
A
5P-0144
Fuel Line Socket
1
NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.
NOTICE Do not allow the tops of the nozzles to turn while the fuel lines are loosened. The nozzles will be damaged if the top of the nozzle turns in the body. Defective fuel nozzles will damage the engine due to incorrect spray patterns.
1. Remove the protective covers from the fuel line connections. Place the fuel injection lines in position on the engine. Tighten the fuel injection line nuts on the fuel injection pump and the fuel injector nozzles finger tight. Note: The nozzle assembly must be supported with a wrench.
Illustration 4
g00448810
2. Hold the tops of fuel injector nozzles (1) and use Tool (A) in order to tighten the fuel injection line nuts to a torque of 40 ± 7 N·m (30 ± 5 lb ft).
Illustration 5
g00475542
3. Tighten six fuel injection line nuts (2) at the fuel injection pumps to a torque of 40 ± 7 N·m (30 ± 5 lb ft).
Illustration 6
g00475546
4. Install the brackets and three bolts (3), (4) and (5) that hold the fuel injection lines in position. 5. Prime the fuel system. Refer to the Operation and Maintenance Manual, "Fuel System Prime" topic (Maintenance Section). Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Tue May 13 01:49:36 UTC+0530 2025
Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 160G MOTOR GRADER 4JD Configuration: 160G MOTOR GRADER 4JD00001-00140 (MACHINE) POWERED BY 3306DI ENGINE
Disassembly and Assembly 3304B and 3306B Engines for Caterpillar Built Machines Media Number -SENR5598-09
Publication Date -01/01/2013
Date Updated -25/01/2013
i00903481
Fuel Ratio Control - Install SMCS - 1278-012
Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.
Illustration 1
g00460631
1. Screen assembly (5) and four O-ring seals (4) should be inspected, replaced and installed.
This is the sample of the manual Click on the download link for complete Manual
Download Link
Illustration 2
g00460630
2. Put fuel ratio control (1) in position and engage the fuel ratio control with the lever assembly in the governor. 3. Install bolts (2) that hold the fuel ratio control and connect fuel pressure line (3) to fuel ratio control (1). Refer to Testing and Adjusting, "Fuel System" for more information on the adjustment procedure for the fuel ratio control. Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Tue May 13 01:49:47 UTC+0530 2025