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CAT + Caterpillar SS-250 Soil Stabilizer Operation & Maintenance Manual

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SS-250SOILSTABILIZER

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Product:SOILSTABILIZER

Model:SS-250SOILSTABILIZER6DD

Configuration:SS-250SOILSTABILIZER6DD00222-UP(MACHINE)POWEREDBY3406ENGINE

OperationandMaintenanceManual

SS-250SOILSTABILIZER

MediaNumber-KEBU0636-01PublicationDate-01/11/1989DateUpdated-10/10/2001

Engine

SMCS-7606

1.Starterswitch-engagesthestarterwhenpresseddown.

2.Engineoiltemperaturegauge-showstheengineoiltemperatureindegreesFahrenheit(°F). Thenormaloperatingtemperatureis180to200°F(83to93°C).

3.Engineoilpressuregauge-showstheengineoilpressureinpoundspersquareinch(psi). Thenormaloperatingpressureis45to70psi(310to480kPa).

4.Enginecoolanttemperaturegauge-showstheenginecoolanttemperatureindegrees Fahrenheit(°F).Thenormaloperatingtemperatureis170to195°F(77to90°C).

5.Keyswitch-turnstheelectricalpowertotherestofthemachine"On"or"Off".Thisswitch mustbeat"On"tooperatethemachine.

6.Throttlelever-setstheenginespeed.

7.Fuelgauge-showstheamountofdieselfuelremaininginthefueltank.

8.Hourmeter-showsthetotallengthoftimetheenginehasrun.

9.Ammeter-indicatestherateatwhichthebatteryischargingordischarging.

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Model:SS-250SOILSTABILIZER6DD

Configuration:SS-250SOILSTABILIZER6DD00222-UP(MACHINE)POWEREDBY3406ENGINE

OperationandMaintenanceManual

SS-250SOILSTABILIZER

MediaNumber-KEBU0636-01PublicationDate-01/11/1989DateUpdated-10/10/2001

MiscellaneousHydraulicInstruments

SMCS-7606

1.Hydraulicoiltemperaturegauge-showsthetemperatureofthehydraulicoil.Normal temperatureis160°F(71°C).

2.Rotorcoolingoilpressuregauge-showstheoilpressureinthelubelineonthepressureside ofthelubepump.Normalpressureisfrom40to60psi(276to414kPa).

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Product:SOILSTABILIZER

Model:SS-250SOILSTABILIZER6DD

Configuration:SS-250SOILSTABILIZER6DD00222-UP(MACHINE)POWEREDBY3406ENGINE

OperationandMaintenanceManual

SS-250SOILSTABILIZER

MediaNumber-KEBU0636-01PublicationDate-01/11/1989DateUpdated-10/10/2001

Operation

SMCS-7606

1.Powertake-offclutchlever-engagesordisengagestherotorbyengagingordisengagingthe powertake-offclutch.

NOTICE

ENGAGEANDDISENGAGETHEPOWERTAKE-OFFCLUTCH ONLYWITHTHEENGINEATLOWIDLE.

2.Rotortransmissionshiftlever-selectsthegearratio(highorlow)oftherotortransmission.

NOTICE

SHIFTTHEROTORTRANSMISSION(ITEM2)ANDTHEROTOR TWOSPEEDAXLE(ITEM3)ONLYAFTERDISENGAGINGTHE POWERTAKE-OFFCLUTCH(ITEM1).

3.Rotoraxlespeedrangeswitch-selectsthehighorlowspeedrangeoftherotoraxle.

NOTE:THECOMBINATIONOFTHEROTORTRANSMISSION(ITEM2)GEARRATIOS ANDTHEROTORAXLE(ITEM3)SPEEDRANGESYIELDSFOURPOSSIBLEROTOR SPEEDS.

4.Rotorhooddoorcontrol-raises("Open")orlowers("Close")therotordoor.

5.Rotorloadcontrolauto-manualswitch-selectsautomaticormanualloadcontrol.Thisswitch shouldbeat"Auto"whenthemachineisworkingandat"Manual"whenworkistobeperformedon themachinewiththeengineidling.

6.Rotorloadcontrolspeedswitch-selectsthemaximumtravelspeedattainableforeachrange.At "High"themaximumtravelspeedis100%.At"Medium"and"Low"thetravelspeedsare55%and 30%ofthemaximum.

7.Rotorloadcontrolsensitivityswitch-controlsthesensitivityofthecutterloadcontrol.This switchshouldnormallybesettothefourthmarktoward"Max.".

8.Automatic/manualcutterdepthselector-selectsautomaticormanualcontrolofthecuttingdepth.

9.Manualrotorcuttingdepthcontrols-raise(green)orlower(red)thecuttingdepth.

10.Manualrotorcuttingdepthcontrolindicators-lightagreenlightwhentherotorisbeing manuallyraisedandaredlightwhentherotorisbeingmanuallylowered.

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Product:SOILSTABILIZER

Model:SS-250SOILSTABILIZER6DD

Configuration:SS-250SOILSTABILIZER6DD00222-UP(MACHINE)POWEREDBY3406ENGINE

OperationandMaintenanceManual

SS-250SOILSTABILIZER

MediaNumber-KEBU0636-01PublicationDate-01/11/1989DateUpdated-10/10/2001

Travel

SMCS-7606

1.Steeringwheel-steersthefrontwheels.

2.Travelcontrol-adjuststhespeedanddirection(forwardorreverse)oftravelbyadjustingthe grounddrivepumpswashplateangle.

3.Brakepedal-appliesthebrakewhenpresseddown.

NOTE:THEGROUNDDRIVEHYDROSTATICTRANSMISSIONHASANINHERENT BRAKINGABILITYTHATISAPPLIEDANYTIMETHETRAVELCONTROLISMOVED TONEUTRAL.USETHEBRAKEPEDALONLYWHENADDITIONALBRAKINGIS REQUIRED.

4.Parkingbrakelever-appliesorreleasestheparkingbrakes.Thislevershouldalwaysbe pulleduptoapplytheparkingbrakeswheneverthemachineisnotworking.

5.Shiftreleaseswitch-hydraulicallyreleasesthegrounddrivetransmissionwhendepressed, allowingthetransmissiontobeshifted.

6.Neutralindicatorlight-lightswhenthegrounddrivetransmissionisinneutral.

7.Grounddrivetransmissionshiftlever-selectsoneofthreegearratiosforforwardand reversetravel.

NOTICE

TOAVOIDPOSSIBLEMACHINEDAMAGE,ONLYSHIFTTHE MECHANICALGROUNDDRIVETRANSMISSIONWHEN:

1.THEMACHINEISSTOPPED.

2.THETRAVELCONTROLISINNEUTRAL.

3.THEENGINEISIDLING.

4.THEGROUNDDRIVERELEASESWITCH(ITEM5)IS DEPRESSED.

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Product:SOILSTABILIZER

Model:SS-250SOILSTABILIZER6DD

Configuration:SS-250SOILSTABILIZER6DD00222-UP(MACHINE)POWEREDBY3406ENGINE

OperationandMaintenanceManual

SS-250SOILSTABILIZER

MediaNumber-KEBU0636-01PublicationDate-01/11/1989DateUpdated-10/10/2001

DuringOperation

SMCS-7606

HydraulicOilTemperature

Itisextremelyimportantthatthehydraulicoiltemperaturebecheckedperiodicallyduringoperation. Continuousoperationofthemachinewithhighhydraulicoiltemperatureswillcauserapidwearand failureofhydrauliccomponents.

Ifthehydraulictemperaturerisesabove180degreesFahrenheit(83degreesCelsius)andremains thereorcontinuestorise,stopthemachineandthoroughlycleantheexteriorsurfacesofthehydraulic oilcoolers.Useanairhosetoremoveanyloosematerialandthen,ifnecessary,useasteamcleanerto removeanyremainingmaterial.Alsochecktheconditionoftheenginecoolantand,ifthecoolant showssignsofsystemcorrosion,flushandcleanthecoolingsystem.Ifthehydraulicoiltemperature stillremainsabovethemaximumtemperature,stopthemachineandtroubleshootthesystem.

GroundDriveSystem

Ifduringoperationthegrounddrivesystemseemstoberespondingsluggishlyand/orthereisa rattlingorpingingnoiseinthegrounddrivepump,stopthemachineandchangethegrounddrive suctionfilterelement.Iftheproblempersists,refertotheSundstrandManual.

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Product:SOILSTABILIZER

Model:SS-250SOILSTABILIZER6DD

Configuration:SS-250SOILSTABILIZER6DD00222-UP(MACHINE)POWEREDBY3406ENGINE

OperationandMaintenanceManual

SS-250SOILSTABILIZER

MediaNumber-KEBU0636-01PublicationDate-01/11/1989DateUpdated-10/10/2001

MachineCleanup

SMCS-7606

Themachineshouldbethoroughlycleanedattheendofeachday'soperation.Theprocessofcleaning willrevealloosebolts,loosehydrauliclinesandfittings,andothertroublespots.Beespeciallycareful tocleananyoil,grease,dirtormudfromthehandrails,steppingpointsandoperator'splatformto preventfalls.Cleananygreaseoroilfromthecontrolssothatasuregripisavailablewhenany controlisneeded.

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Product:SOILSTABILIZER

Model:SS-250SOILSTABILIZER6DD

Configuration:SS-250SOILSTABILIZER6DD00222-UP(MACHINE)POWEREDBY3406ENGINE

OperationandMaintenanceManual

SS-250SOILSTABILIZER

MediaNumber-KEBU0636-01PublicationDate-01/11/1989DateUpdated-10/10/2001

Non-OperationalTravel

SMCS-7606

NOTE:WITHTHEROTORLOADCONTROLAUTO-MANUALSWITCHAT"AUTO",THE MACHINEWILLNOTMOVEUNLESSTHEENGINEISOPERATINGABOVE2000RPM.

Tomovethemachineshortdistanceswithoutoperatingtherotor:

1.Aftertheenginehaswarmedup,setthethrottleapproximatelyone-thirdopen.

2.Settheautomatic/manualcutterdepthselectorto"Manual".Depressthegreenrotorcuttingdepth controluntiltherotorandhoodareraisedtotheupperlimit.

3.Releasetheparkingbrake,selecttheappropriatedrivetransmissiongear,andmovethetravel controltoselectthedesiredtraveldirectionandspeed.

4.Tostopmachinemovement,movethetravelcontroltoneutral,reducetheenginespeedtolowidle, andstoptheengine.

5.Settheparkingbrake.

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Product:SOILSTABILIZER

Model:SS-250SOILSTABILIZER6DD

Configuration:SS-250SOILSTABILIZER6DD00222-UP(MACHINE)POWEREDBY3406ENGINE

OperationandMaintenanceManual

SS-250SOILSTABILIZER

MediaNumber-KEBU0636-01PublicationDate-01/11/1989DateUpdated-10/10/2001 PreparingTheMachineForOperation SMCS-7606

AdjustingTheRotorDepthControlLimitSwitches

Theautomaticdepthcontrollimitswitchesareadjustablelaterallytosetthetoleranceswithinwhich thedepthcontroloperates.Thedistancebetweentheswitchesdeterminestheamountofvariationin depthcontrol.Thevariationindepthincreasestheclosertogethertheswitchesarepositioned.To adjustthelimitswitchestotheminimumtolerance:

1.Loosenthefourcapscrewswhichsecurethelimitswitchestotheirmounts.Slidetheswitches horizontallyuntileachswitchrollerisrestingintheradiusateachendofthecamnotch.Tightenthe capscrews.

2.Raiseeachlimitswitchroller1/16inch(1.6mm)andlistenfora"click"frominsideeachswitch.If the"click"isheardbeforeorafterthispoint,loosentherollerarmshaftnutandadjusttherollerarm untilthe"click"isheardwhentherollerisraised1/16inch(1.6mm).

ChangingTheRearWheelTracking

Therearwheelsaremountedonapivotingaxleassemblyandcantrackeitherinsideoroutsidethe frame.Tochangetherearwheeltracking:

1.Parkthemachineonahard,levelsurfaceandsettheautomatic/manualcutterdepthselectorat "Manual".Depresstheredrotordepthcuttingcontroluntilthehoodandrotorraisetherearwheelsoff theground.Stoptheengine.

2.Loosentheaxlepivotboltandremovetheaxlestationaryboltfromeachrearwheel.

3.Swingtherearwheelstothedesiredtrackingposition.

4.Installtheaxlestationaryboltandtightenit,thentightentheaxlepivotbolt.

5.Starttheengineandlowertherearwheelsbyraisingthehoodandrotorwiththegreenrotordepth cuttingcontrol.

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Product:SOILSTABILIZER

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Configuration:SS-250SOILSTABILIZER6DD00222-UP(MACHINE)POWEREDBY3406ENGINE

OperationandMaintenanceManual

SS-250SOILSTABILIZER

MediaNumber-KEBU0636-01PublicationDate-01/11/1989DateUpdated-10/10/2001

Pre-StartProcedure

SMCS-7606

Beforethefirststartofthedayorafter10servicehoursinoneday,besurethe10hourservice procedures(page3-9)arecompleted.Alwayswalkaroundthemachinebeforestartingittobesure therearenoleaksorloosecomponents,nounexpectedobstructionstothemachinetravel,andno personnelunderornearthemachine.Also,alwayscheckthefollowing:

1.Engineaircleanerindicator.

2.Engineoillevel.

3.Enginecoolantlevel.

4.Enginefuellevel.

5.Hydraulicoiltanklevel.

6.Rotorcoolingoilreservoirlevel.

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Product:SOILSTABILIZER

Model:SS-250SOILSTABILIZER6DD

Configuration:SS-250SOILSTABILIZER6DD00222-UP(MACHINE)POWEREDBY3406ENGINE

OperationandMaintenanceManual

SS-250SOILSTABILIZER

MediaNumber-KEBU0636-01PublicationDate-01/11/1989DateUpdated-10/10/2001

StartingOperation

SMCS-7606

Theloadcontrolsystemactstopreventtheenginefrombeingoverloadedwhilethemachineis working.Thethreecontrolsthatadjusttheloadcontolsystemshouldbesetasfollows:

1.Auto-manualswitch-"Auto".

2.Speedrangeswitch-"Med".

3.Sensitivityswitch-atmid-point.

Inaddition,thefollowingcontrolsshouldbepositionedasindicated:

4.EngineThrottle-maximumspeed.

5.Grounddrivetransmission-"Low".

6.Rotortransmission-"High"or"Low".

7.Powertake-offclutch-engaged.

AdjustingTheCuttingDepth

1.Withthemachinepositionedatthestartofthecut,closethehooddoor.

2.Settheautomatic/manualcutterdepthselectorat"Manual"

3.Selectthepropercombinationofrotortransmissiongearandaxlespeedforthedesiredrotorspeed. Normallythebestcombinationforlongcuttertoothlifeandhighproductivityisobtainedwiththe transmissioninlowandtheaxleinhigh(thesecondcombinationshowninthetablebelow).

NOTE:FourDifferentRotorSpeedsAreAvailableByPositioningTheTransmissionAndAxleShift ControlsAsShownBelow:

4.Settheengineatlowidle,engagethepowertake-offclutch,thensettheengineatfullspeed.

NOTICE

IFTHEROTORPOWERTAKE-OFFISENGAGEDWITHTHE THROTTLESETHIGHERTHANIDLE,THEROTORDRIVE MECHANISMMAYBEDAMAGED.

5.Settheautomaticcutterdepthselectorat"Automatic".Thehoodandrotorwillloweruntilthehood restsonthegroundandtherotorisatthedepthpreviouslyset.

6.Movethetravelcontroltocutforwardafewmachinelengths,thenstopthemachine.

7.Settheengineatlowidle,disengagethepowertake-off,thenSTOPTHEENGINE.

CONTACTWITHTHEROTATINGROTORCOULDCAUSE PERSONALINJURY.ALWAYSDISENGAGETHEPOWERTAKEOFFCLUTCHANDWAITUNTILTHEROTORHASSTOPPED ROTATINGBEFOREWORKINGONORNEARTHEROTOR.

8.Notethepositionofthedepthgaugepointeronthedepthscaleandmeasurethedepthtowhichthe rotorhasdug.

NOTE:EACHMARKONTHEDEPTHGAUGEREPRESENTSAPPROXIMATELYONEINCH (2.54CM).

9.Ifthecutisnottothedepthdesired,loosenthelocknutandturnthedepthadjustingroduntilthe depthgaugepointerhasbeenmovedenoughtoaddorsubtractthenecessaryamountfromtheinitial setting,thentightenthelocknut.Movingtheadjustingrodindecreasesthedepthofcut;andmoving theadjustingrodoutincreasesthedepthofcut.

Asanexample,ifthedepthofcutmeasuredinstep8was5inches(12.7cm)andthedesireddepthof cutwas8inches(20.3cm),thedepthgaugepointerwouldneedtobemovedtopointtoamark3 inches(7.6cm)deeper.

NOTICE

DONOTSETTHEDEPTHCONTROLTOADEPTHBEYOND THEEXTENDEDLENGTHOFTHELIFTCYLINDERSOR OVERHEATINGOFTHEHYDRAULICOILANDUNNECESSARY WEARONTHEHOODWEARPLATESMAYRESULT.

10.Repeatsteps2through9untiltheproperdepthofcutisachieved.

StartingTheCut

1.Positionthemachineatthestartofthecut.

2.Adjusttheopeningoftherotorhooddoortoobtainproperlevelingoftheprocessedmaterial.

3.Settheautomatic/manualcutterdepthselectorat"Manual"

4.Selectthepropercombinationofrotortransmissiongearandaxlespeedforthedesiredrotorspeed.

5.Settheengineatlowidle,engagethepowertake-offclutch,thensettheengineatfullspeed.

NOTICE

IFTHEROTORPOWERTAKE-OFFISENGAGEDWITHTHE ENGINEOPERATINGFASTERTHANLOWIDLE,THEROTOR DRIVEMECHANISMMAYBEDAMAGED.

6.Settheautomaticcutterdepthselectorat"Automatic".Thehoodandrotorwillloweruntilthehood restsonthegroundandtherotorisatthedepthpreviouslyset.

7.Movethetravelcontroltosetthedesiredspeed. Copyright1993-2021CaterpillarInc.

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Product:SOILSTABILIZER

Model:SS-250SOILSTABILIZER6DD

Configuration:SS-250SOILSTABILIZER6DD00222-UP(MACHINE)POWEREDBY3406ENGINE

OperationandMaintenanceManual

SS-250SOILSTABILIZER

MediaNumber-KEBU0636-01PublicationDate-01/11/1989DateUpdated-10/10/2001

StartingProcedure

NormalStarting

Tostartthemachinenormally:

1.Checkthattheparkingbrakeisset,thepowertake-offclutchisdisengaged,therotortransmission, thetravelcontrol,andthegrounddrivetransmissioncontrolsareattheneutralposition.

NOTE:THEENGINECANNOTBESTARTEDUNLESS(1)THETRAVELCONTROLISAT NEUTRALAND(2)THEPOWERTAKE-OFFCLUTCHISDISENGAGED.

2.Turntheautomatic/manualselectorto"Manual".

3.Settheenginethrottleatlowidle.

4.Movethekeyswitchto"On"andpressthestarterbuttontostarttheengine.Releasethestarter buttonassoonastheenginestarts.

Iftheenginefailstostartafter30secondsofcranking,releasethestarterswitch.Wait2minutesto allowthestartermotortocoolbeforeusingitagain.

5.Oncetheenginestarts,watchtheoilpressuregaugeforanindicationofoilpressure.Ifthegauge doesnotindicatewithin15seconds,shuttheenginedownimmediately.

6.Allowtheenginetoidlefor3to5minutesoruntilthewatertemperaturegaugebeginstorise.

7.Operatetheengineatlowloaduntilallsystemshavereachednormaloperatingtemperature.

ColdWeatherStarting

STARTINGFLUIDISVOLATILEANDMUSTBESTOREDAWAY FROMHEATANDDIRECTSUNLIGHT.IFANAEROSOL CONTAINERISUSED,FOLLOWTHEINSTRUCTIONSONTHE CONTAINER.

NOTICE

SPRAYSTARTINGFLUIDONLYWHILECRANKINGTHE ENGINE.IFSTARTINGFLUIDISSPRAYEDINTOANENGINE THATISRUNNING,THEFLUIDWILLCAUSESEVEREPREIGNITIONINALLCYLINDERSUNTILTHEFLUIDIS CONSUMED.

Whenstartingfluidisrequiredtostarttheengine,twopersonsmustbeavailable;onepersonto performthestartingprocedureandonepersontospraythestartingfluidintotheengineaircleaner inlet.FollowthenormalstartingprocedureandWHILECRANKINGTHEENGINEspraystarting fluidintotheaircleanerinletfor1second.Waitatleast2secondsbeforesprayingstartingfluid again.Iftheenginedoesnotstartwithin30seconds,letthestartercoolfor2minutes,thenrepeatthe procedure.

JumpStartingTheEngine

HYDROGENGASFROMTHEBATTERIESISFLAMMABLEAND COULDIGNITEOREXPLODE,CAUSINGSERIOUSBURNSOR INJURIESFROMFLYINGPARTICLES.NEVERSMOKEOR HAVEANOPENFLAMEWHENNEARTHEBATTERIES.

CONNECTINGBOOSTERBATTERIES

The24-voltelectricalsystemhastwo12-voltbatteriesconnectedinseriesasshownintheillustration. Tojumpstarttheengine,connectanothersetoftwo12-voltbatteriesconnectedinseriestothe machinebatteriesasshownabove.

1.Connectonejumpercabletothepositive(+)terminalsoftheboosterbatteriesandthemachine batteries.

2.Connectthesecondjumpercabletothenegative(-)terminaloftheboosterbatteriesandthentothe engineorframeofthemachinebeingstarted.

3.Starttheengine.

4.Disconnectthejumpercablefromtheframeorenginethendisconnectthecablefromthemachine positive(+)terminal.

5.Disconnectthecablesfromtheboosterbatteryterminals.

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Product:SOILSTABILIZER

Model:SS-250SOILSTABILIZER6DD

Configuration:SS-250SOILSTABILIZER6DD00222-UP(MACHINE)POWEREDBY3406ENGINE

OperationandMaintenanceManual

SS-250SOILSTABILIZER

MediaNumber-KEBU0636-01PublicationDate-01/11/1989DateUpdated-10/10/2001

StoppingTheMachine

SMCS-7606

1.Bringthemachinetoacompletestopandsettheenginespeedatlowidle.

2.Placeallcontrolsintheirneutralpositionandsettheparkingbrake.

3.IncreaseenginespeedtoHALFTHROTTLE.Allowtheenginetoidleforatleast5minutesto allowtheenginetocool.

NOTICE STOPPINGTHEENGINEIMMEDIATELYAFTERITHASBEEN

ACCELERATEDWEAROFTHEENGINECOMPONENTS. ALLOWTHEENGINETORUNATHALFTHROTTLEFORAT LEAST5MINUTESTOALLOWTHEENGINETOCOOL.

4.Reduceenginespeedtolowidle.

5.Movethekeyswitchtothe"Off"position.

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Product:SOILSTABILIZER

Model:SS-250SOILSTABILIZER6DD

Configuration:SS-250SOILSTABILIZER6DD00222-UP(MACHINE)POWEREDBY3406ENGINE

OperationandMaintenanceManual

SS-250SOILSTABILIZER

MediaNumber-KEBU0636-01PublicationDate-01/11/1989DateUpdated-10/10/2001

TransportingTheMachineBetweenJobSites

Themachinecanbetransportedasa10-foot(3.05-meter)loadbychangingtherearwheeltrackingto theinsideoftheframe.

1.Swiveltherearwheelstotheinsideoftheframe(see"ChangingtheRearWheelTracking"onpage 2-7).

2.Starttheengineandsettheautomatic/manualcuttingdepthcontroltothemanualposition.

3.Depressthegreenrotorcuttingdepthcontroluntilthehoodandrotorareattheupperlimitof travel.

4.Carefullydrivethemachineontothetrailer.

5.Depresstheredrotorcuttingdepthcontroluntilthehoodandrotorarerestingonthetrailer,then STOPTHEENGINE.

6.Settheparkingbrake.

7.Securelyblockthemachinewheelsandtiethemachinedown.

UnloadingTheMachineFromATrailer

1.Removetheblocksandtie-downs.

2.Checkthemachinevisuallyforanyshippingdamage.

3.Completethedailyor10hourservice(seepage3-9).

4.Starttheengine.

5.Settheautomatic/manualcuttingdepthcontroltothemanualposition,thendepressthegreenrotor cuttingdepthcontroluntilthehoodandrotorareattheupperlimitoftravel.

6.Carefullydrivethemachineoffthetrailer.

ApproximateMachineShippingWeightAndDimensions(WithoutAttachments)

1.Weight...28500pounds(12928kg)

2.Height...8ft.-6.5in.(2.6m)

3.Length...28ft.-1in.(8.56m)

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