CAT + Caterpillar RM-300 Reclaimer Mixer Operation & Maintenance Manual by Heavy Equipment Manual

Product:RECLAIMERMIXER

Model:RM-300RECLAIMERMIXERBWR

Configuration:RM-300RotaryMixerBWR00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual

RM-300SoilStabilizer

MediaNumber-KEBU7523-12PublicationDate-01/01/2014DateUpdated-30/11/2016

Foreword

SMCS-7008;7600-ZM

LiteratureInformation

s00037320

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththeregulations (40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaustsystem,fuel system,electricalsystem,intakeairsystemandcoolingsystemmaybeemissionrelatedandshould notbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwill applytoallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17 characterPIN.Thenewformatwilllooklikethefollowing:

This is the sample of the manual if you need complete manual Click Here to download

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

TueNov2310:46:21UTC+05302021

Product:RECLAIMERMIXER

Model:RM-300RECLAIMERMIXERBWR

Configuration:RM-300RotaryMixerBWR00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual

RM-300SoilStabilizer

MediaNumber-KEBU7523-12PublicationDate-01/01/2014DateUpdated-30/11/2016

AccessDoorsandCovers

SMCS-7251;7263;7273-572;7273-573;7273

i02369414

Illustration1g01163893

Sideview

(1)Engineaccessdoors

(2)Coolanttankaccessdoor

(3)Vandalismcovers

(4)Rearmixingchamberdoor

(5)Siderotoraccessdoor

(6)Frontmixingchamberdoor

(7)Batteryboxcover

(8)Circuitbreakerboxcover

(9)Batterydisconnectswitchdoor (10)Grilldoor

Illustration2g01163658

Bottomview

(11)Coolantdrainvalvecover (12)Crankcasedrainvalvecover (13)Frontpanshield (14)Rearpanshield

Illustration3g01163916

Topview (2)Coolanttankaccessdoor (3)Vandalismcovers (15)Accessdoors (16)Accesspanels (17)Rotorcase

TueNov2311:00:19UTC+05302021

Product:RECLAIMERMIXER

Model:RM-300RECLAIMERMIXERBWR

Product:RECLAIMERMIXER

Model:RM-300RECLAIMERMIXERBWR

Configuration:RM-300RotaryMixerBWR00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual

RM-300SoilStabilizer

MediaNumber-KEBU7523-12PublicationDate-01/01/2014DateUpdated-30/11/2016

AuxiliaryHydraulicSystemFilter-Replace

SMCS-5068-510

i02347571

Note:Cleanlinessmustbeaprioritywhenyoudrainthehydraulicoilandwhenyoufillthe hydraulicoil.Cleanlinessmustbeaprioritywhenyouchangethefilters.Draintheoilandfill theoilinacleanworkarea.Usecleantools.Makesurethatyouhavecleanhands.Cleanthe outsideofthehydraulictankbeforeyoustarttooperatethemachine.

Drainthehydraulictankbeforeyouchangethefilter.

Illustration1g01163215

1.Seethehydraulictankdrainvalvebeneaththeaccessstepsontherightsideofthemachine.

Illustration2g01163193 Topviewofthehydraulictankdrainvalve

2.Connectatemporarydrainhosetothedrainvalve.Placetheotherendofthedrainhoseina suitablecontainer.

Illustration3g01163184

3.Cleantheareaaroundthefillercap.

4.Loosenthefillercapinordertoequalizethepressureinthehydraulictank.

5.Openthedrainvalve.Draintheoiltoasuitablecontainer.Allowtheoiltodrainuntilthe hydraulictankisempty.

6.Closethedrainvalve.

7.Removethetemporarydrainhosefromthedrainvalve.

8.Removethecontainer.

Illustration4g01156020

Thehydraulicfiltersarelocatedbehindtheaccessladderontherightsideofthemachine.

Illustration5g01162824

Theauxiliaryhydraulicsystemfilter

9.Placeasuitablecontainerunderthefilter.

10.Removethefilterfromthefilterbase.

11.Cleanthefilterbase.

12.Installthenewfilter.

13.Openthefillercap.

14.Fillthehydraulictankwithclean,approvedhydraulicoil.

15.Closethefillercap.

16.Startthemachine.

17.Allowtheenginetorunforseveralminutes.

18.Checkforleaks.

19.Stopthemachine.

20.Repairanyleaks.

21.Removethecontainer.Disposeofallfluidsaccordingtolocalregulations.Disposeoftheold filteraccordingtolocalregulations.Propercareisyourresponsibility.

22.Continuetocheckforleaksafteryouplacethemachineinoperation.

TueNov2311:02:19UTC+05302021

Product:RECLAIMERMIXER

Model:RM-300RECLAIMERMIXERBWR

Configuration:RM-300RotaryMixerBWR00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual

RM-300SoilStabilizer

MediaNumber-KEBU7523-12PublicationDate-01/01/2014DateUpdated-30/11/2016

i02369415

BackupAlarm-Test

SMCS-7406-081

1.Starttheengine.

2.Engageparkingbrake(1).

3.Slowlymovepropellever(2)towardtheREVERSEposition.Donotmovethepropelleverto theFULLREVERSE.Donotmovethemachine.

Thebackupalarmshouldsound.Thebackupalarmwillsounduntilthepropelleverismovedtothe CENTERpositionoruntilthepropelleverismovedtotheFORWARDposition.

Note:TheCENTERpositionistheneutralposition.

Illustration3g01153130 Thebackupalarmislocatedontherearbolsterbehindthefueltankdrainatthepivotpointofthebolster.

TueNov2311:02:31UTC+05302021

Product:RECLAIMERMIXER

Model:RM-300RECLAIMERMIXERBWR

Configuration:RM-300RotaryMixerBWR00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual

RM-300SoilStabilizer

MediaNumber-KEBU7523-12PublicationDate-01/01/2014DateUpdated-30/11/2016

i02360573

Battery-Clean

SMCS-1401-070

Batteriesgiveoffflammablefumeswhichcanexplode.

Toavoidinjuryordeath,donotstrikeamatch,causeaspark,orsmoke inthevicinityofabattery.

Note:Maintenancefreebatteriesareincludedwithanewmachine.Youdonotneedtocheckthe electrolytelevelinthemaintenancefreebatteries.

Thebatteryboxislocatedbehindtheoperatoraccessladderontherightsideofthemachine.

1.Disconnectthebattery.RefertothisOperationandMaintenanceManual,"BatteryDisconnect Switch"topic,fortheproperprocedure.

Note:Thereislimitedclearancebetweenthebatteryboxandthebatteryterminals.Usecare whenyoudisconnectthebatteryterminals.Donotallowthebatteryterminalsorthebattery poststocomeincontactwiththebatterybox.Donotallowthebatteryterminalsorthebattery poststocomeincontactwiththebatteryboxcover.

2.Removethebatteryboxcover.

3.Removethebatteryterminalcovers(1).

4.Cleanthebatteryterminals.Coatthebatteryterminalswithpetroleumjelly.

5.Replacethebatteryterminalcovers.

6.Tightenthebatteryretainers(2).

7.Cleanthetopofthebatteries(3)withacleancloth.

8.Replacethebatteryboxcover.

TueNov2311:02:43UTC+05302021

Product:RECLAIMERMIXER

Model:RM-300RECLAIMERMIXERBWR

Configuration:RM-300RotaryMixerBWR00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual

RM-300SoilStabilizer

MediaNumber-KEBU7523-12PublicationDate-01/01/2014DateUpdated-30/11/2016

i06543763

Battery-Recycle

SMCS-1401-561

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

AllRightsReserved. PrivateNetworkForSISLicensees.

TueNov2311:02:53UTC+05302021

Product:RECLAIMERMIXER

Model:RM-300RECLAIMERMIXERBWR

Configuration:RM-300RotaryMixerBWR00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual

RM-300SoilStabilizer

MediaNumber-KEBU7523-12PublicationDate-01/01/2014DateUpdated-30/11/2016

i02302940

BatteryorBatteryCable-Inspect/Replace

SMCS-1401-040;1401-510;1402-040;1402-510

1.Turntheenginestartswitch(1)totheOFFposition.Removethekey.

Illustration2g01153247

Note:Donotdisengagetheparkingbrake.

2.Turnalloftheswitchesontheoperatorsconsole(2)(3)totheOFFposition.

3.Turnalloftheswitchesontheoperatorssideconsole(4)totheOFFposition.

4.TurnthekeyforthebatterydisconnectswitchtotheOFFposition.Removethekey.

5.Disconnectthenegativebatterycableatthebatterydisconnectswitch.Thenegativebattery cableisconnectedtotheframeofthemachine.

Note:Donotallowthebatterycablethatisdisconnectedtotouchthedisconnectswitch.

6.Disconnectthenegativebatterycableatthebattery.

7.Makeanyrepairsthatarerequired.Replacethebattery.

8.Connectthenegativebatterycabletothebattery.

9.Connectthebatterytothebatterydisconnectswitch.

10.Installthekey.TurnthebatterydisconnectswitchtotheONposition.

TueNov2311:03:03UTC+05302021

Product:RECLAIMERMIXER

Model:RM-300RECLAIMERMIXERBWR

Configuration:RM-300RotaryMixerBWR00001-UP(MACHINE)POWEREDBYC11Engine

OperationandMaintenanceManual

RM-300SoilStabilizer

MediaNumber-KEBU7523-12PublicationDate-01/01/2014DateUpdated-30/11/2016

Belts-Inspect/Adjust/Replace

SMCS-1357-025;1357-040;1357-510

InspectBelts

i02422916

Youshouldinspectthebeltsinyourengineinordertogetthemaximumperformanceoutofyour engine.Thebeltsshouldbeinspectedforwearandforcracks.Checkthebelttension.Ifthebeltsare loose,thebeltswillslip.Beltsthatslipwillcausepoorperformanceofthealternator.

1.Turnofftheengine.

2.TurnthebatterydisconnectswitchtotheOFFposition.

3.Inspectthebelts.

4.Inspectthetensionofthealternatorbelt.

Tocheckthebelttension,apply110N(25lb)offorcetothebelt.Theforcemustbeappliedmidway betweenthepulleys.Ifthebeltsareproperlyadjusted,thebeltswilldeflect10to15mm (.4to.6inch).

Checktheadjustmentonnewbeltsafterthenewbeltshaveoperatedfor30minutes.Formultiplebelt driveapplications,replacethebeltsinmatchedsets.

Ifonlyonebeltofamatchedsetisreplaced,thenewbeltwillcarrymoreloadthantheoldbelts.The oldbeltswillbestretched.Theadditionalloadonthenewbeltcouldcausethenewbelttobreak.

TueNov2311:03:15UTC+05302021

This is the sample of the manual if you need complete manual Click Here to download