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RM-300 RECLAIMER MIXER S/N BWR00001-UP

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Product: RECLAIMER MIXER Model: RM-300 RECLAIMER MIXER BWR Configuration: RM-300 Rotary Mixer BWR00001-UP (MACHINE) POWERED BY C11 Engine

Operation and Maintenance Manual RM-300 Soil Stabilizer Media Number -KEBU7523-12

Publication Date -01/01/2014

Date Updated -30/11/2016

s00037320

Foreword SMCS - 7008; 7600-ZM

Literature Information This manual should be stored in the operator's compartment in the literature holder or seat back literature storage area. This manual contains safety information, operation instructions, transportation information, lubrication information and maintenance information. Some photographs or illustrations in this publication show details or attachments that can be different from your machine. Guards and covers might have been removed for illustrative purposes. Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study and keep this manual with the machine. Whenever a question arises regarding your machine, or this publication, please consult your Cat dealer for the latest available information.

Safety The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning signs and labels used on the machine. Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this machine.

Operation

The operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation and towing information. Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine. Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.

Maintenance The maintenance section is a guide to equipment care. The Maintenance Interval Schedule (MIS) lists the items to be maintained at a specific service interval. Items without specific intervals are listed under the "When Required" service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the Maintenance Interval Schedule as an index or "one safe source" for all maintenance procedures.

Maintenance Intervals Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first. Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary. Perform service on items at multiples of the original requirement. For example, at every 500 service hours or 3 months, also service those items listed under every 250 service hours or monthly and every 10 service hours or daily.

California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

Certified Engine Maintenance Proper maintenance and repair is essential to keep the engine and machine systems operating correctly. As the heavy duty off-road diesel engine owner, you are responsible for the performance of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and Service Manual.

It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or trading engines or machines to remove, alter, or render inoperative any emission related device or element of design installed on or in an engine or machine that is in compliance with the regulations (40 CFR Part 89). Certain elements of the machine and engine such as the exhaust system, fuel system, electrical system, intake air system and cooling system may be emission related and should not be altered unless approved by Caterpillar.

Machine Capacity Additional attachments or modifications may exceed machine design capacity which can adversely affect performance characteristics. Included would be stability and system certifications such as brakes, steering, and rollover protective structures (ROPS). Contact your Cat dealer for further information.

Cat Product Identification Number Effective First Quarter 2001 the Cat Product Identification Number (PIN) has changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Cat machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:

Illustration 1

Where: 1. Caterpillar's World Manufacturing Code (characters 1-3)

g00751314

This is the sample of the manual if you need complete manual

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2. Machine Descriptor (characters 4-8) 3. Check Character (character 9) 4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number. Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format. Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N). Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Tue Nov 23 10:46:21 UTC+0530 2021

Product: RECLAIMER MIXER Model: RM-300 RECLAIMER MIXER BWR Configuration: RM-300 Rotary Mixer BWR00001-UP (MACHINE) POWERED BY C11 Engine

Operation and Maintenance Manual RM-300 Soil Stabilizer Media Number -KEBU7523-12

Publication Date -01/01/2014

Date Updated -30/11/2016

i02369414

Access Doors and Covers SMCS - 7251; 7263; 7273-572; 7273-573; 7273

Illustration 1 Side view (1) Engine access doors (2) Coolant tank access door (3) Vandalism covers (4) Rear mixing chamber door (5) Side rotor access door (6) Front mixing chamber door (7) Battery box cover (8) Circuit breaker box cover

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(9) Battery disconnect switch door (10) Grill door

Illustration 2 Bottom view (11) Coolant drain valve cover (12) Crankcase drain valve cover (13) Front pan shield (14) Rear pan shield

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Illustration 3

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Top view (2) Coolant tank access door (3) Vandalism covers (15) Access doors (16) Access panels (17) Rotor case

Tue Nov 23 11:00:19 UTC+0530 2021

Product: RECLAIMER MIXER Model: RM-300 RECLAIMER MIXER BWR Configuration: RM-300 Rotary Mixer BWR00001-UP (MACHINE) POWERED BY C11 Engine

Operation and Maintenance Manual RM-300 Soil Stabilizer Media Number -KEBU7523-12

Publication Date -01/01/2014

Date Updated -30/11/2016

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Automatic Lubrication System Grease - Add - Water Spray System Pump SMCS - 7540-538; 7540

Illustration 1

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Tue Nov 23 11:02:06 UTC+0530 2021

Product: RECLAIMER MIXER Model: RM-300 RECLAIMER MIXER BWR Configuration: RM-300 Rotary Mixer BWR00001-UP (MACHINE) POWERED BY C11 Engine

Operation and Maintenance Manual RM-300 Soil Stabilizer Media Number -KEBU7523-12

Publication Date -01/01/2014

Date Updated -30/11/2016

i02347571

Auxiliary Hydraulic System Filter - Replace SMCS - 5068-510 Note: Cleanliness must be a priority when you drain the hydraulic oil and when you fill the hydraulic oil. Cleanliness must be a priority when you change the filters. Drain the oil and fill the oil in a clean work area. Use clean tools. Make sure that you have clean hands. Clean the outside of the hydraulic tank before you start to operate the machine. Drain the hydraulic tank before you change the filter.

Illustration 1

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1. See the hydraulic tank drain valve beneath the access steps on the right side of the machine.

Illustration 2

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Top view of the hydraulic tank drain valve

2. Connect a temporary drain hose to the drain valve. Place the other end of the drain hose in a suitable container.

Illustration 3

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3. Clean the area around the filler cap. 4. Loosen the filler cap in order to equalize the pressure in the hydraulic tank. 5. Open the drain valve. Drain the oil to a suitable container. Allow the oil to drain until the hydraulic tank is empty. 6. Close the drain valve. 7. Remove the temporary drain hose from the drain valve.

8. Remove the container.

Illustration 4

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The hydraulic filters are located behind the access ladder on the right side of the machine.

Illustration 5 The auxiliary hydraulic system filter

9. Place a suitable container under the filter. 10. Remove the filter from the filter base.

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11. Clean the filter base. 12. Install the new filter. 13. Open the filler cap. 14. Fill the hydraulic tank with clean, approved hydraulic oil. 15. Close the filler cap. 16. Start the machine. 17. Allow the engine to run for several minutes. 18. Check for leaks. 19. Stop the machine. 20. Repair any leaks. 21. Remove the container. Dispose of all fluids according to local regulations. Dispose of the old filter according to local regulations. Proper care is your responsibility. 22. Continue to check for leaks after you place the machine in operation. Note: Refer to Operation and Maintenance Manual, "General Hazard Information" for information that pertains to containing fluid spillage. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Tue Nov 23 11:02:19 UTC+0530 2021

Product: RECLAIMER MIXER Model: RM-300 RECLAIMER MIXER BWR Configuration: RM-300 Rotary Mixer BWR00001-UP (MACHINE) POWERED BY C11 Engine

Operation and Maintenance Manual RM-300 Soil Stabilizer Media Number -KEBU7523-12

Publication Date -01/01/2014

Date Updated -30/11/2016

i02369415

Backup Alarm - Test SMCS - 7406-081 1. Start the engine.

Illustration 1

2. Engage parking brake (1).

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Illustration 2

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3. Slowly move propel lever (2) toward the REVERSE position. Do not move the propel lever to the FULL REVERSE. Do not move the machine. The back up alarm should sound. The back up alarm will sound until the propel lever is moved to the CENTER position or until the propel lever is moved to the FORWARD position. Note: The CENTER position is the neutral position.

Illustration 3

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The backup alarm is located on the rear bolster behind the fuel tank drain at the pivot point of the bolster.

Tue Nov 23 11:02:31 UTC+0530 2021

Product: RECLAIMER MIXER Model: RM-300 RECLAIMER MIXER BWR Configuration: RM-300 Rotary Mixer BWR00001-UP (MACHINE) POWERED BY C11 Engine

Operation and Maintenance Manual RM-300 Soil Stabilizer Media Number -KEBU7523-12

Publication Date -01/01/2014

Date Updated -30/11/2016

i02360573

Battery - Clean SMCS - 1401-070

Batteries give off flammable fumes which can explode. To avoid injury or death, do not strike a match, cause a spark, or smoke in the vicinity of a battery.

Note: Maintenance free batteries are included with a new machine. You do not need to check the electrolyte level in the maintenance free batteries. The battery box is located behind the operator access ladder on the right side of the machine.

Illustration 1

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1. Disconnect the battery. Refer to this Operation and Maintenance Manual, "Battery Disconnect Switch" topic, for the proper procedure. Note: There is limited clearance between the battery box and the battery terminals. Use care when you disconnect the battery terminals. Do not allow the battery terminals or the battery posts to come in contact with the battery box. Do not allow the battery terminals or the battery posts to come in contact with the battery box cover. 2. Remove the battery box cover. 3. Remove the battery terminal covers (1). 4. Clean the battery terminals. Coat the battery terminals with petroleum jelly. 5. Replace the battery terminal covers. 6. Tighten the battery retainers (2).

Tue Nov 23 11:02:43 UTC+0530 2021

Product: RECLAIMER MIXER Model: RM-300 RECLAIMER MIXER BWR Configuration: RM-300 Rotary Mixer BWR00001-UP (MACHINE) POWERED BY C11 Engine

Operation and Maintenance Manual RM-300 Soil Stabilizer Media Number -KEBU7523-12

Publication Date -01/01/2014

Date Updated -30/11/2016

i06543763

Battery - Recycle SMCS - 1401-561 Always recycle a battery. Never discard a battery. Always return used batteries to one of the following locations: • A battery supplier • An authorized battery collection facility • Recycling facility Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Tue Nov 23 11:02:53 UTC+0530 2021

Product: RECLAIMER MIXER Model: RM-300 RECLAIMER MIXER BWR Configuration: RM-300 Rotary Mixer BWR00001-UP (MACHINE) POWERED BY C11 Engine

Operation and Maintenance Manual RM-300 Soil Stabilizer Media Number -KEBU7523-12

Publication Date -01/01/2014

Date Updated -30/11/2016

i02302940

Battery or Battery Cable - Inspect/Replace SMCS - 1401-040; 1401-510; 1402-040; 1402-510

Illustration 1

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1. Turn the engine start switch (1) to the OFF position. Remove the key.

Illustration 2

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Note: Do not disengage the parking brake. 2. Turn all of the switches on the operators console (2) (3) to the OFF position. 3. Turn all of the switches on the operators side console (4) to the OFF position. 4. Turn the key for the battery disconnect switch to the OFF position. Remove the key.

5. Disconnect the negative battery cable at the battery disconnect switch. The negative battery cable is connected to the frame of the machine. Note: Do not allow the battery cable that is disconnected to touch the disconnect switch. 6. Disconnect the negative battery cable at the battery. 7. Make any repairs that are required. Replace the battery. 8. Connect the negative battery cable to the battery. 9. Connect the battery to the battery disconnect switch. 10. Install the key. Turn the battery disconnect switch to the ON position. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Tue Nov 23 11:03:03 UTC+0530 2021

Product: RECLAIMER MIXER Model: RM-300 RECLAIMER MIXER BWR Configuration: RM-300 Rotary Mixer BWR00001-UP (MACHINE) POWERED BY C11 Engine

Operation and Maintenance Manual RM-300 Soil Stabilizer Media Number -KEBU7523-12

Publication Date -01/01/2014

Date Updated -30/11/2016

i02422916

Belts - Inspect/Adjust/Replace SMCS - 1357-025; 1357-040; 1357-510

Inspect Belts You should inspect the belts in your engine in order to get the maximum performance out of your engine. The belts should be inspected for wear and for cracks. Check the belt tension. If the belts are loose, the belts will slip. Belts that slip will cause poor performance of the alternator. 1. Turn off the engine. 2. Turn the battery disconnect switch to the OFF position. 3. Inspect the belts. 4. Inspect the tension of the alternator belt. To check the belt tension, apply 110 N (25 lb) of force to the belt. The force must be applied midway between the pulleys. If the belts are properly adjusted, the belts will deflect 10 to 15 mm (.4 to .6 inch). Check the adjustment on new belts after the new belts have operated for 30 minutes. For multiple belt drive applications, replace the belts in matched sets. If only one belt of a matched set is replaced, the new belt will carry more load than the old belts. The old belts will be stretched. The additional load on the new belt could cause the new belt to break. Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Tue Nov 23 11:03:15 UTC+0530 2021

This is the sample of the manual if you need complete manual

Click Here to download