ProductIdentificationNumber(PIN)
Illustration1g02719377
TheProductIdentificationNumber(PIN)plateislocatedonthefrontframeinthearticulationarea. ThePINplatemaycontainthefollowinginformation.
Illustration2g03423025
Modelnumber(A)____________________
ProductIdentificationNumber(B)____________________
ServiceInformationPlate(C)____________________
YearofManufacturePlate(D)(IfRequired)____________________
CountryofOriginInfoPlate(E)(IfRequired)____________________
LocalregulationmayrequiredocumentationoftheYearofManufactureintheOMM.Complywith theseregulations.
Illustration4g02719396
TransmissionSerialNumber______________________
Illustration5g02719397
TorqueConverterSerialNumber__________________
Certification
This is the sample of the manual if you need complete manual Click Here to download
Structuraldamage,anoverturn,modification,alteration,orimproper repaircanimpairthisstructure'sprotectioncapabilitytherebyvoiding thiscertification.Donotweldonordrillholesinthestructure.Consult aCaterpillardealertodeterminethisstructure'slimitationswithout voidingitscertification.
Thismachinehasbeencertifiedtothestandardsthatarelistedonthecertificationplate.The maximummassofthemachine,whichincludestheoperatorandtheattachmentswithoutapayload, shouldnotexceedthemassonthecertificationfilm.
Illustration6g03441937
ThiscertificationplateislocatedontherightsideoftheoperatorstationROPS/FOPS.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriSep320:59:27UTC+05302021
PreviousScreen
Product:LOADHAULDUMP
Model:R1600HLOADHAULDUMP9SD
Configuration:R1600HLoadHaulDump9SD00001-UP(MACHINE)POWEREDBYC11Engine
OperationandMaintenanceManual R1600HLoadHaulDump
MediaNumber-SEBU8317-01PublicationDate-01/01/2015DateUpdated-05/01/2015
i06020668
RatedLoad SMCS-6700
Failuretocomplytotheratedloadcancausepossiblepersonalinjury orpropertydamage.Reviewtheratedloadofaparticularworktool beforeperforminganyoperation.Makeadjustmentstotheratedload asnecessaryfornon-standardconfigurations.
Note:Ratedloadsshouldbeusedasaguide.Worktools,unevengroundconditions,softground conditions,orpoorgroundconditionshaveeffectsonratedloads.Theoperatorisresponsiblefor beingawareoftheseeffects.
Ratedloadsarebaseduponastandardmachinewiththefollowingconditions:
•properlubricants
•fullfueltank
•enclosedROPS
•75kg(165lb)operator
•18.00x2528PRL-5tiresorequivalent
Ratedloadswillvaryfordifferentworktools.ConsultyourCaterpillardealerabouttheratedloadfor specificworktools.
TheratedoperatingloadisdefinedbytheISO5998(1986)standardas50percentofthefullturn statictippingload.
Illustration1g03776576
Thedumpclearanceandthereacharegivenforeachbucketatmaximumliftheightandata45 degreedumpingangle.Dumpclearance(A)ismeasuredfromthegroundtothebucketedgewhenthe bucketisinthefullDUMPposition.Reach(B)ismeasuredfromthefrontofthefronttiretothe bucketedgewhenthebucketisinthefullDUMPposition.
Thefollowingtableprovidestheratedoperatingloadforthestandardmachineconfiguration.
PreviousScreen
Product:LOADHAULDUMP
Model:R1600HLOADHAULDUMP9SD
Configuration:R1600HLoadHaulDump9SD00001-UP(MACHINE)POWEREDBYC11Engine
OperationandMaintenanceManual R1600HLoadHaulDump
MediaNumber-SEBU8317-01PublicationDate-01/01/2015DateUpdated-05/01/2015 i06017419
Specifications
SMCS-7000
Illustration1g03491116
(1)Fueltank
(2)Batterycompartment
(3)Enginecompartment
(4)Transmissioncompartment
(5)Hydraulictank
(6)Liftarm
(7)Tiltcylinder
(8)Bucket
(9)Finaldrives
(10)Liftarmsupportpins
(11)Steeringframelockpin
(12)Operatorstation
(13)Engineaircleaner
(14)Radiator
Basicmachineoperatingspecificationsforstandardmachinesarelistedbelow.
ApproximateWeight(1)30150kg(66470lb)
Length(maximum)9955mm(391.9inch)
Width(maximum)2685mm(105.7inch)
WidthacrossTires2404mm(94.6inch)
HeightoverROPS/FOPS2400mm(94.5inch)
(1)
Table1
R1600HLoadHaulDump
Theweightincludesafullfueltank,a75kg(165.3lb)operator,anenclosedoperatorstation,andastandardbucket. Ifadditionalattachmentshavebeeninstalledonyourmachine,theweightofyourmachinemayvary.
IntendedUse
TheR1600HLoadHaulDumpisaselfpropelledwheeledmachine.Themachineisprimarily intendedforuseinundergroundapplications.
TheR1600HLoadHaulDumphasafrontmountedbucketorworktool.Worktoolsareusedfor digging,loading,lifting,andcarryingmaterialsuchasfracturedrockorcrushedrock.
ApplicationandConfigurationRestrictions
ThemaximumapprovedoperatingweightoftheR1600H(includingpayload)is44204kg(97455lb).
UsetheR1600Honlyinnon-explosivegasenvironments.
Avoidconditionsthatcanleadtotippingthemachine.Themachinecantipwhenyouworkonhills, banksandonupwardandsideslopes.Themachinecantipwhenyoucrossditches,ridges,orother unexpectedobstacles.
Avoidoperatingthemachineacrossaslopeastherearemanyfactorsthatcanadverselyaffect stabilityandforthatreasonCaterpillardoesnotprovidedataforsuchoperations.
ReferenceRefertoOperationandMaintenanceManual,"SlopeOperation"formoreinformation.
Table2
R1600HOperatingRestrictionsGrade
MaximumWorkingGrade(1)20%
ParkingBrakeHoldingCapability(2)25%
MaximumSideGradeforDumping(3)0%
(1)Therearemanyvariablestoconsiderwhenoperatingonagrade.Forexample:gradesthatcanbepartiallysidesloped andcanbesoft,hard,wet,dry,loose,firm,graded,notgraded,andfrozen.Suchvariabilitywillaffecttractionand rollingresistanceandtheindividualcircumstancesmustbeconsideredbeforeoperatingonanygrade
(2)Thelistedrestrictionassumesthatthebrakecomponentsarewithinworkingspecifications,themachinemassisat maximumallowable,agradedgroundsurface,andadry,firmunderfoot.Themachineoperatorisresponsiblefor evaluatingtheconditionofthemachine,theenvironment,andusingappropriatejudgmenttomaintaincontrolofthe machine.
(3)Dumpingonagradewhenthemachineisarticulatedisnotrecommended.Dumpingonasidegradeisnot recommended.Machinesaredesignedtodumponlevelgroundwithsomevariationinunderfootsurfaceconditions. Thecenterofgravityofthemachinecanchangerapidlyduringdumpingonagradewhenthemachineisarticulated orduringdumpingonasidegrade.
FriSep320:58:46UTC+05302021
Product:LOADHAULDUMP
Model:R1600HLOADHAULDUMP9SD
Configuration:R1600HLoadHaulDump9SD00001-UP(MACHINE)POWEREDBYC11Engine
OperationandMaintenanceManual
MediaNumber-SEBU8317-01PublicationDate-01/01/2015DateUpdated-05/01/2015
AdditionalMessages
SMCS-7000
i05735989
Thereareseveralspecificmessagesonthismachine.Theexactlocationofthemessagesandthe descriptionofthemessagesarereviewedinthissection.Becomefamiliarizedwithallmessages.
Makesurethatallofthemessagesarelegible.Cleanthemessagesorreplacethemessagesifyou cannotreadthewords.Replacetheillustrationsiftheillustrationsarenotlegible.Whenyoucleanthe messages,useacloth,water,andsoap.Donotusesolvent,gasoline,orotherharshchemicalstoclean themessages.Solvents,gasoline,orharshchemicalscouldloosentheadhesivethatsecuresthe messages.Looseadhesivewillallowthemessagestofall.
Replaceanymessagethatisdamaged,ormissing.Ifamessageisattachedtoapartthatisreplaced, installamessageonthereplacementpart.AnyCaterpillardealercanprovidenewmessages.
Illustration1g02710961
Illustration2g03645335 Illustration3g03644641
DoNotWeldorDrillonLiftArms(1).Thisadditionalmessageislocatedontheleftsideandthe rightsideoftheliftarms.
Illustration4g03321256
TransmissionOilFastFill(2).Thisadditionalmessageislocatedinthearticulationareaonthe rightsideofthemachine.
Illustration5g01429856
Thisadditionalmessageidentifiesthelocationofthefastfillconnectorforthetransmissionoil.
HydraulicOilFastFill(3).Thisadditionalmessageislocatedinthearticulationareaontheright sideofthemachine.
Illustration6g01429855
Thisadditionalmessageidentifiesthelocationofthefastfillconnectorforthehydraulicoil.
AlternateExit(4).Thisadditionalmessageislocatedontherearwindowandtheinnerwindow.
Illustration7g01002993
AlternateExit(5).Thisadditionalmessageislocatedontherearwindowandtheinnerwindow.
Illustration8g01429881
EngineCoolantFastFill(6).Thisadditionalmessageislocatedfrontoftheradiatorontheleftside ofthemachine.
Illustration9g01429853
Thisadditionalmessageidentifiesthelocationofthefastfillconnectorfortheenginecoolant.
FireSuppressionSystem(DryPowder)(IfEquipped)(7)(9).Thisadditionalmessageislocated ontherightsideofthemachineandintheoperatorstation.
Illustration10g01431885
Formoreinformationonthedrypowderfiresuppressionsystem,refertoOperationandMaintenance Manual,"FireSuppressionSystem(DryPowder)".
EngineOilFastFill(8).Thisadditionalmessageislocatedontherightsideofthemachine.
Illustration11g01429882
Thisadditionalmessageidentifiesthelocationofthefastfillconnectorfortheengineoil.
ExtendedLifeCoolant(ELC)(10).Thisadditionalmessageislocatednexttothecoolingsystem pressurecap.
Illustration12g01425705
ThecoolingsystemisfilledwithExtendedLifeCoolant(ELC)fromthefactory.
EngineOil(IfEquipped)(11).Thismessageislocatedontheengineoilfilltubeontherightsideof themachine.
Illustration13g02448560
CatDEO-ULSoilsandoilsthatsatisfythe"APICJ-4"and/or"ACEAE9"requirementsarerequired forenginesthatareequippedwithaflowthroughdieselparticulatefilter.
DieselFuelRequirements(IfEquipped)(12).Thisadditionalmessageislocatednexttothefuel tankfillercap.
Note:ThisinformationispertinenttotheUnitedStatesofAmerica(USA)andCanada.
Ifapplicable,consultthefederal,state,local,andothergoverningauthoritiesforguidanceconcerning thefuelrequirementsinyourarea.
Formoreinformationaboutdieselfuels,refertoSpecialPublication,SEBU6250,"Caterpillar MachineFluidsRecommendations".
DieselFuelRequirements(IfEquipped)(12).Thisadditionalmessageislocatednexttothefuel tankfillercap.
UseUltralowSulfurDiesel(ULSD)fuel.
TheUnitedStates(U.S.)EnvironmentalProtectionAgency(EPA)definesUltra-LowSulfurDiesel (ULSD-S15)asaU.S.dieselfuelwithasulfurcontentnottoexceed15partspermillion(ppm (mg/kg))or0.0015percentbyweight.Enginesequippedwithexhaustaftertreatmentsystemsare designedtorunonULSDonly.UseofLSDorfuelshigherthan15ppm(mg/kg)sulfurinthese engineswillreduceengineefficiencyandenginedurability.Damagetotheemissionscontrolsystems willoccur.FailuresthatresultfromtheuseoffuelsarenotCaterpillarfactorydefects.Thereforethe costofrepairswouldnotbecoveredbyaCaterpillarwarranty.
InEurope,ultralowsulfurdieselfuelwillhaveamaximumof0.0010percent(10ppm(mg/kg))sulfur andistypicallyreferredtoas"sulfur-free".ThissulfurlevelisdefinedinEuropeanStandard"EN 590:2004".
RefertoOperationandMaintenanceManual,"LubricantViscosities"formoreinformationaboutthe fuel.
Also,refertoSpecialPublication,SEBU6250,"CaterpillarMachineFluidsRecommendations"for moreinformationaboutdieselfuels.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriSep321:01:24UTC+05302021
PreviousScreen
Product:LOADHAULDUMP
Model:R1600HLOADHAULDUMP9SD
Configuration:R1600HLoadHaulDump9SD00001-UP(MACHINE)POWEREDBYC11Engine
OperationandMaintenanceManual R1600HLoadHaulDump
MediaNumber-SEBU8317-01PublicationDate-01/01/2015DateUpdated-05/01/2015
BeforeOperation
SMCS-7000
i01740680
Makesurethattherearenopersonnelonthemachineorintheareaaroundthemachine. Clearallobstaclesfromthepathofthemachine.Bewareofhazardssuchaswires,ditches,etc.
Makesurethatallwindowsareclean.Securethedoorintheclosedposition.
Makesurethatthehorn,thebackupalarm,theactionalarm,thedashindicatorlampsandallother warningdevicesareworkingproperly.
Fastentheseatbeltsecurely.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriSep321:04:45UTC+05302021
PreviousScreen
Product:LOADHAULDUMP
Model:R1600HLOADHAULDUMP9SD
Configuration:R1600HLoadHaulDump9SD00001-UP(MACHINE)POWEREDBYC11Engine
OperationandMaintenanceManual R1600HLoadHaulDump
MediaNumber-SEBU8317-01PublicationDate-01/01/2015DateUpdated-05/01/2015
BeforeStartingEngine
i04543120
SMCS-1000;7000 Illustration1g02719417
Makesurethatthesteeringframelock(1)isstoredintheunlockedpositionasshown.Thesteering framelock(1)mustberemovedtosteerthemachine.
Note:Starttheengineonlyfromtheoperatorstation.Nevershortacrossthestarterterminalsor acrossthebatteries.Shortingcouldbypasstheengineneutralstartsystem.Shortingcouldalso damagetheelectricalsystem.
Beforeyoumountthemachine,performawalkaroundinspection.Lookforanydamaged componentsandleaks.Reportdiscrepanciesandmakeanynecessaryrepairsbeforeoperatingthe machine.
ReferenceFormoreinformation,refertotheOperationandMaintenanceManual,"WalkAround Inspection"forthemachinethatisbeingserviced.
Whenyouentertheoperatorstation,inspecttheconditionoftheseatbeltandtheconditionofthe mountinghardware.Replaceanydamagedpartsandanywornparts.Regardlessofappearance, replacetheseatbeltafter3yearsofuse.Donotuseaseatbeltextensiononaretractableseatbelt.
Adjusttheseatsothatfullpedaltravelcanbeachievedwhentheoperator'sbackisagainstthebackof theseat.
Makesurethatthemachineisequippedwithalightingsystemthatisadequateforthejobconditions. Makesurethatalllightsareworkingproperly.
Beforestartingtheengineorbeforemovingthemachine,makesurethatnooneisonthemachine, underneaththemachine,oraroundthemachine.Makesurethattherearenopersonnelinthearea.
Copyright1993-2021CaterpillarInc.
AllRightsReserved.
PrivateNetworkForSISLicensees.
FriSep321:03:44UTC+05302021
Product:LOADHAULDUMP
Model:R1600HLOADHAULDUMP9SD
Configuration:R1600HLoadHaulDump9SD00001-UP(MACHINE)POWEREDBYC11Engine
OperationandMaintenanceManual
R1600HLoadHaulDump
MediaNumber-SEBU8317-01PublicationDate-01/01/2015DateUpdated-05/01/2015
BurnPrevention
SMCS-7000
i04760300
Donottouchanypartofanoperatingengine.Allowtheenginetocoolbeforeanymaintenanceis performedontheengine.Relieveallpressureintheairsystem,intheoilsystem,inthelubrication system,inthefuelsystem,orinthecoolingsystembeforeanylines,fittings,orrelateditemsare disconnected.
Coolant
Whentheengineisatoperatingtemperature,theenginecoolantishot.Thecoolantisalsounder pressure.Theradiatorandalllinestotheheatersortotheenginecontainhotcoolant.
Anycontactwithhotcoolantorwithsteamcancausesevereburns.Allowcoolingsystem componentstocoolbeforethecoolingsystemisdrained.
Checkthecoolantlevelonlyaftertheenginehasbeenstopped.
Ensurethatthefillercapiscoolbeforeremovingthefillercap.Thefillercapmustbecoolenoughto touchwithabarehand.Removethefillercapslowlyinordertorelievepressure.
Coolingsystemconditionercontainsalkali.Alkalicancausepersonalinjury.Donotallowalkalito contacttheskin,theeyes,orthemouth.
Oils
Hotoilandhotcomponentscancausepersonalinjury.Donotallowhotoiltocontacttheskin.Also, donotallowhotcomponentstocontacttheskin.
Removethehydraulictankfillercaponlyaftertheenginehasbeenstopped.Thefillercapmustbe coolenoughtotouchwithabarehand.Followthestandardprocedureinthismanualinorderto removethehydraulictankfillercap.
Batteries
Theliquidinabatteryisanelectrolyte.Electrolyteisanacidthatcancausepersonalinjury.Donot allowelectrolytetocontacttheskinortheeyes.
Donotsmokewhilecheckingthebatteryelectrolytelevels.Batteriesgiveoffflammablefumeswhich canexplode.
Alwayswearprotectiveglasseswhenyouworkwithbatteries.Washhandsaftertouchingbatteries. Theuseofglovesisrecommended.
Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriSep321:02:09UTC+05302021
Product:LOADHAULDUMP
Model:R1600HLOADHAULDUMP9SD
Configuration:R1600HLoadHaulDump9SD00001-UP(MACHINE)POWEREDBYC11Engine
OperationandMaintenanceManual R1600HLoadHaulDump
MediaNumber-SEBU8317-01PublicationDate-01/01/2015DateUpdated-05/01/2015 i01359664
CrushingPreventionandCuttingPrevention
SMCS-7000
Supporttheequipmentproperlybeforeyouperformanyworkormaintenancebeneaththatequipment. Donotdependonthehydrauliccylinderstoholduptheequipment.Equipmentcanfallifacontrolis moved,orifahydrauliclinebreaks.
Donotworkbeneaththecabofthemachineunlessthecabisproperlysupported.
Unlessyouareinstructedotherwise,neverattemptadjustmentswhilethemachineismovingorwhile theengineisrunning.
Neverjumpacrossthestartersolenoidterminalsinordertostarttheengine.Unexpectedmachine movementcouldresult.
Wheneverthereareequipmentcontrollinkagestheclearanceinthelinkageareawillchangewiththe movementoftheequipmentorthemachine.Stayclearofareasthatmayhaveasuddenchangein clearancewithmachinemovementorequipmentmovement.
Stayclearofallrotatingandmovingparts.
Ifitisnecessarytoremoveguardsinordertoperformmaintenance,alwaysinstalltheguardsafterthe maintenanceisperformed.
Keepobjectsawayfrommovingfanblades.Thefanbladewillthrowobjectsorcutobjects.
Donotuseakinkedwirecableorafrayedwirecable.Weargloveswhenyouhandlewirecable.
Whenyoustrikearetainerpinwithforce,theretainerpincanflyout.Thelooseretainerpincan injurepersonnel.Makesurethattheareaisclearofpeoplewhenyoustrikearetainerpin.Toavoid injurytoyoureyes,wearprotectiveglasseswhenyoustrikearetainerpin.
This is the sample of the manual if you need complete manual Click Here to download
