Product:PNEUMATICCOMPACTOR
Model:PS-300CPNEUMATICCOMPACTORPFS
Configuration:PF-300C,PS-300CPneumaticCompactorPFS00001-UP(MACHINE)POWEREDBY3054CEngine
MediaNumber-KEBU7533-08PublicationDate-01/09/2015DateUpdated-30/11/2016
This is the sample of the manual if you need complete manual Click Here to download
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Product:PNEUMATICCOMPACTOR
Model:PS-300CPNEUMATICCOMPACTORPFS
Configuration:PF-300C,PS-300CPneumaticCompactorPFS00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
PF-300CandPS-300CPavingCompactors
MediaNumber-KEBU7533-08PublicationDate-01/09/2015DateUpdated-30/11/2016
AccessDoorsandCovers
SMCS-7251;7263;7273-573;7273-572
Illustration1g01065160
Raisetheenginecoverinordertoaccesstheengineandotherserviceablecomponents.
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Product:PNEUMATICCOMPACTOR
Model:PS-300CPNEUMATICCOMPACTORPFS
Configuration:PF-300C,PS-300CPneumaticCompactorPFS00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
PF-300CandPS-300CPavingCompactors
MediaNumber-KEBU7533-08PublicationDate-01/09/2015DateUpdated-30/11/2016
BackupAlarm-Test
SMCS-7406-081
Illustration1g01069311
Thebackupalarmislocatedattherearofthemachine.
TurntheenginestartswitchtotheONpositioninordertoperformthetest. Applytheparkingbrake.MovethepropelcontrollevertotheREVERSEposition. Thebackupalarmshouldstarttosoundimmediately.Thebackupalarmwillcontinuetosound untilthetransmissioncontrolleverismovedtotheSTOPpositionortotheFORWARDposition.
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Product:PNEUMATICCOMPACTOR
Model:PS-300CPNEUMATICCOMPACTORPFS
Configuration:PF-300C,PS-300CPneumaticCompactorPFS00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
PF-300CandPS-300CPavingCompactors
MediaNumber-KEBU7533-08PublicationDate-01/09/2015DateUpdated-30/11/2016
Ballast-Remove/Install
SMCS-7056-011;7056-012
1.Raisetheenginecover.
Illustration1g00808851
2.Attachachainoraliftingstraptoliftingeye(1).
3.Increasethetensionontheliftingdevicesinordertosupporttheweightofthecompartment doorfortheballast.
4.Removelocknut(4)andbolt(5).
5.Removetheboltandnut(2).
6.Lifthook(3)andsecurethehookintheupwardpositionbyreinstallingtheboltandnut(4).
7.Slowlylowertheliftingdeviceinordertoallowthecompartmentdoorfortheballastto swingdownward.
8.Thetorqueforbolt(5)shouldbe28N·m(21lbft).
9.Useasuitableliftingdeviceinordertoremovetheindividualballastorinstalltheindividual ballast.Theweightofeachballastis1750kg(3858lb).
10.Lowertheenginecover.
Note:Removetheballastandinstalltheballastinleftandrightpairsinordertomaintainproper balanceofthemachine.
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Product:PNEUMATICCOMPACTOR
Model:PS-300CPNEUMATICCOMPACTORPFS
Configuration:PF-300C,PS-300CPneumaticCompactorPFS00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
PF-300CandPS-300CPavingCompactors
MediaNumber-KEBU7533-08PublicationDate-01/09/2015DateUpdated-30/11/2016
Battery-Clean/Check
Note:Thebatteriesthataresuppliedwiththemachinesaremaintenancefreebatteries.Youdonot needtochecktheleveloftheelectrolyteinthemaintenancefreebatteries.
Tightenthebatteryretainersonbothofthebatteries.Tightenthebatteryretainersatevery1000 hours.
Checkthefollowingitemsatevery1000hours.Ifnecessary,checkthefollowingitemsmore often.
•Cleanthetopofthebatterieswithacleancloth.
•Cleanthebatteryterminals.Asneeded,coatthebatteryterminalswithpetroleumjelly.
Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriApr2911:28:22UTC+05302022
Product:PNEUMATICCOMPACTOR
Model:PS-300CPNEUMATICCOMPACTORPFS
Configuration:PF-300C,PS-300CPneumaticCompactorPFS00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
PF-300CandPS-300CPavingCompactors
MediaNumber-KEBU7533-08PublicationDate-01/09/2015DateUpdated-30/11/2016
Battery-Recycle
SMCS-1401-561
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
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FriApr2911:28:32UTC+05302022
Product:PNEUMATICCOMPACTOR
Model:PS-300CPNEUMATICCOMPACTORPFS
Configuration:PF-300C,PS-300CPneumaticCompactorPFS00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
PF-300CandPS-300CPavingCompactors
MediaNumber-KEBU7533-08PublicationDate-01/09/2015DateUpdated-30/11/2016
BatteryorBatteryCable-Inspect/Replace
SMCS-1401-040;1401-510;1402-040;1402-510
Personalinjurycanresultfrombatteryfumesorexplosion.
Batteriesgiveoffflammablefumesthatcanexplode.Electrolyteisan acidandcancausepersonalinjuryifitcontactstheskinoreyes.
Preventsparksnearthebatteries.Sparkscouldcausevaporstoexplode. Donotallowjumpercableendstocontacteachotherortheengine. Improperjumpercableconnectionscancauseanexplosion.
Alwayswearprotectiveglasseswhenworkingwithbatteries.
1.TurnalloftheswitchestotheOFFposition.TurntheenginestartswitchkeytotheOFF position.
2.TurnthebatterydisconnectswitchtotheOFFposition.Removethekey.
3.Disconnectthenegativebatterycableatthebattery.
4.Disconnectthepositivebatterycableatthebattery.
5.Disconnectthebatterycablesatthebatterydisconnectswitch.Thebatterydisconnect switchisconnectedtothemachineframe.
6.Makenecessaryrepairsorreplacethebattery.
7.Connectthebatterycableatthebatterydisconnectswitch.
8.Connectthepositivebatterycableofthebattery.
9.Connectthenegativebatterycableofthebattery.
10.InstallthekeyandturnthebatterydisconnectswitchtotheONposition.
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FriApr2911:28:42UTC+05302022
Product:PNEUMATICCOMPACTOR
Model:PS-300CPNEUMATICCOMPACTORPFS
Configuration:PF-300C,PS-300CPneumaticCompactorPFS00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
PF-300CandPS-300CPavingCompactors
MediaNumber-KEBU7533-08PublicationDate-01/09/2015DateUpdated-30/11/2016
Belts-Inspect/Adjust/Replace
SMCS-1357-025;1357-040;1357-510
Yourenginecanbeequippedwithafandrivebeltandwithaccessorydrivebelts.Yourenginecan alsobeequippedwithanalternatorbelt.Formaximumengineperformanceandmaximum utilizationofyourengine,inspectthebeltsforwearandforcracking.Checkthebelttension. Adjustthebelttensioninordertominimizebeltslippage.Beltslippagewilldecreasethebeltlife. Beltslippagewillalsocausepoorperformanceofthealternatorandofanydrivenequipment.
Ifnewbeltsareinstalled,recheckthebeltadjustmentafter30minutesofoperation.Iftwobeltsor morearerequiredforanapplication,replacethebeltsinbeltsets.Ifonlyonebeltofamatchedset isreplaced,thenewbeltwillcarrymoreload.Thisisduetothefactthattheolderbeltsare stretched.Theadditionalloadonthenewbeltcouldcausethenewbelttobreak.
AlternatorBelt
1.Stoptheengine.
2.Opentheenginecompartment.
3.Tocheckthebelttension,apply110N(25lb)offorcemidwaybetweenthepulleys. Correctlyadjustedbeltswilldeflect14to20mm(1/2to3/4inch).
4.Inordertoadjustthealternatorbelt,loosenthealternatoradjustingbracketboltandthe mountingbracketbolt.
5.Toachievethecorrectbelttension,movethealternatorinwardormovethealternator outward,asrequired.
6.Ifnecessary,useaprybartobearagainstthealternatorbracket.
7.Tightenthemountingbracketboltandthealternatoradjustingbracketbolt.
8.Ifnewbeltsareinstalled,checkthebeltadjustmentagainafter30minutesofengine operationattheratedspeed.
9.Checkthepositionofthefanshroud.Adjustthepositionofthefanshroudsothatthefan willnotrubagainsttheshroud.Maintaina9.4mm(0.38inch)clearancebetweenthefan andtheshroud.
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FriApr2911:28:53UTC+05302022
Product:PNEUMATICCOMPACTOR
Model:PS-300CPNEUMATICCOMPACTORPFS
Configuration:PF-300C,PS-300CPneumaticCompactorPFS00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
PF-300CandPS-300CPavingCompactors
MediaNumber-KEBU7533-08PublicationDate-01/09/2015DateUpdated-30/11/2016
BrakePads-Check
SMCS-4251-535;4267-535;4273-535;4273
Note:Inspectionofthecalipersandinspectionofthebrakeliningmustbeperformeddailyfor applicationsthatrequirebrakingoften. Illustration1g00812287
Inspectthebrakeliningsforliningwear(1).ACaterpillardealershouldreplacethebrakepad whenthethicknessoftheliningislessthan3mm(0.118inch).
Illustration2g00812284
ACaterpillardealershouldreplacethebrakepadwhenthethicknessoftheliningsisvery differentoneachbrakepad.Checkthepistonsforcorrectoperation.Pistonsthatarelockedinthe boreshouldbereplaced.Checkthatthesurfaceofthediscisflatandparalleltothelinings.
Illustration3g00812289
Removegreaseoroilwithdenaturedalcohol.Ifgreaseoroilcannotberemoved,thebrakepad shouldbereplaced.
Replacebrakepadsthathavecracksinthelining.
Note:Thebrakepadsshouldalwaysbereplacedinpairs.Damagetothediscmayoccurifonly onebrakepadisreplaced.
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Product:PNEUMATICCOMPACTOR
Model:PS-300CPNEUMATICCOMPACTORPFS
Configuration:PF-300C,PS-300CPneumaticCompactorPFS00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
PF-300CandPS-300CPavingCompactors
MediaNumber-KEBU7533-08PublicationDate-01/09/2015DateUpdated-30/11/2016
Capacities(Refill)
SMCS-1000;6320;7000;7560
(1)Thecoolingsystemrequires32.5L(8.6USgal)ofcoolantwiththeheatingsystemforthecab. (2)ThePS-300has4rearwheelhousings. (3)ThePF-300has2rearwheelhousings.
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Product:PNEUMATICCOMPACTOR
Model:PS-300CPNEUMATICCOMPACTORPFS
Configuration:PF-300C,PS-300CPneumaticCompactorPFS00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
PF-300CandPS-300CPavingCompactors
MediaNumber-KEBU7533-08PublicationDate-01/09/2015DateUpdated-30/11/2016
CaseandDifferentialReducerSupport-Lubricate
SMCS-3283-086;4050-086
Illustration1g01070842
Wipeallfittings,caps,andplugsbeforeservicing.
Lubricatethefittingsonthesupports.
Therearetwofittingsthatneedlubrication.
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FriApr2911:29:16UTC+05302022
Product:PNEUMATICCOMPACTOR
Model:PS-300CPNEUMATICCOMPACTORPFS
Configuration:PF-300C,PS-300CPneumaticCompactorPFS00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
PF-300CandPS-300CPavingCompactors
MediaNumber-KEBU7533-08PublicationDate-01/09/2015DateUpdated-30/11/2016
CircuitBreakers-Reset
SMCS-1420-529
Thecircuitbreakersarelocatedonthebackpaneloftherightconsoleandintheengine compartment.
CircuitBreaker-Depressthebutton inordertoresetthecircuitbreaker.If thesystemisfunctioningproperly,the buttonwillremaindepressed.Ifthe buttondoesnotremaindepressed, checktheappropriateelectricalcircuit.
Repairtheelectricalcircuit,if necessary.
MainCircuit(1) Alternator(2) GlowPlugs(3)
Illustration2g01064674
Lights(4)
TransmissionControl(5)
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Product:PNEUMATICCOMPACTOR
Model:PS-300CPNEUMATICCOMPACTORPFS
Configuration:PF-300C,PS-300CPneumaticCompactorPFS00001-UP(MACHINE)POWEREDBY3054CEngine
OperationandMaintenanceManual
PF-300CandPS-300CPavingCompactors
MediaNumber-KEBU7533-08PublicationDate-01/09/2015DateUpdated-30/11/2016
CoolingSystemCoolant(ELC)-Change
SMCS-1395-044-NL
Drainthecoolantwheneverthecoolantisdirty.Drainthecoolantwhenfoamisobserved.
1.Stoptheengine.Allowthecoolingsystemtocoolcompletely.
2.Openthehoodfortheengine.
Personalinjurycanresultfromhotcoolant,steamandalkali.
Atoperatingtemperature,enginecoolantishotandunderpressure.The radiatorandalllinestoheatersortheenginecontainhotcoolantor steam.Anycontactcancausesevereburns.
Removecoolingsystempressurecapslowlytorelievepressureonly whenengineisstoppedandcoolingsystempressurecapiscoolenough totouchwithyourbarehand.
Donotattempttotightenhoseconnectionswhenthecoolantishot,the hosecancomeoffcausingburns.
CoolingSystemCoolantAdditivecontainsalkali.Avoidcontactwith skinandeyes.
3.Slowlyloosenradiatorcap(1)andremoveradiatorcap(1).
4.Removethecapforexpansiontank(3).
NOTICE
Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjustingandrepair oftheproduct.Bepreparedtocollectthefluidwithsuitablecontainers beforeopeninganycompartmentordisassemblinganycomponent containingfluids.
RefertoSpecialPublication,NENG2500,"CaterpillarToolsandShop ProductsGuide"fortoolsandsuppliessuitabletocollectandcontain fluidsonCaterpillarproducts.
Disposeofallfluidsaccordingtolocalregulationsandmandates.
5.Drainvalve(2)islocatedonthebottomcorneroftheradiator.Opendrainvalve(2).Allow thecoolanttodrainintoasuitablecontainer.
6.Closedrainvalve(2).Filltheradiatorwithasolutionwhichconsistsofcleanwaterandof coolingsystemcleaner.Oncetheradiatorisfilled,fillthecoolingsystemexpansiontankto thefullline.Theconcentrationofthecoolingsystemcleanerinthesolutionshouldbe between6percentand10percent.
7.Installradiatorcap(1)andthecapfortheexpansiontank(3).
8.Closethehoodfortheengine.
9.Starttheengine.Runtheenginefor90minutes.Stoptheengine.Allowthecoolingsystem tocoolcompletely.
10.Slowlyloosenradiatorcap(1)andremoveradiatorcap(1).
11.Removethecapforexpansiontank(3).
12.Drainthecleaningsolutionintoasuitablecontainer.
13.Whiletheengineisstopped,flushthesystemwithwater.Flushthesystemuntilthedraining wateristransparent.
14.Closedrainvalve(2).
NOTICE
MixingExtendedLifeCoolant(ELC)withotherproductsreducesthe effectivenessofthecoolantandshortenscoolantlife.Useonly Caterpillarproductsorcommercialproductsthathavepassedthe CaterpillarEC-1specificationsforpremixedorconcentratecoolants. UseonlyCaterpillarExtenderwithCaterpillarELC.Failuretofollow theserecommendationscouldresultinthedamagetocoolingsystems components.
IfELCcoolingsystemcontaminationoccurs,refertoOperationand Maintenance,"ExtendedLifeCoolant(ELC)"underthetopicELC CoolingSystemContamination.
15.Addthecoolantsolution.Seethefollowingtopics:
SpecialPublication,SEBU6250,"CaterpillarMachineFluidsRecommendations", "CoolingSystemSpecifications"
OperationandMaintenanceManual,"Capacities(Refill)"
Note:IfyouareusingCaterpillarantifreeze,donotaddthesupplementalcoolantadditiveat thistime.
16.Starttheengine.Runtheenginewithouttheradiatorcapuntilthethermostatopensandthe coolantlevelstabilizes.
17.Completelyfilltheradiator.
Note:Theradiatormustremaincompletelyfullinorderfortheexpansiontanktowork properly.
18.Replaceradiatorcap(1)ifthegasketisdamaged.Installradiatorcap(1).
This is the sample of the manual if you need complete manual Click Here to download