LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:
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Illustration1g03891925
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).
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OperationandMaintenanceManual
AirConditioner/CabHeaterFilter(Recirculation)Inspect/Replace SMCS-
NOTICE
Anairrecirculationfilterelementpluggedwithdustwillresult indecreasedperformanceandservicelifetotheairconditioner orcabheater.
Topreventdecreasedperformance,cleanthefilterelement,as required.
Note: NOTICE
Failuretoreinstallthefilterelementfortheairconditioning systemwillcontaminateanddamagethesystemcomponents.
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Apressurehazardispresent.Severepersonalinjuryordeath canresultfromremovinghosesorfittingsthatareunder pressure.Relievethepressureinthesystembeforeyouremove hosesorfittings.
Product:MATERIALHANDLER
Model:MH3049MATERIALHANDLERHPB
Configuration:MH3049MaterialHandlerHPB00001-UP(MACHINE)POWEREDBYC9INDUSTRIALEngine
Apressurehazardispresent.Severepersonalinjuryordeath canresultfromremovinghosesorfittingsthatareunder pressure.Relievethepressureinthesystembeforeyouremove hosesorfittings.
Reference:
Reference:
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BatteryHold-Down-Tighten
SMCS-
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Personalinjurycanresultfrombatteryfumesorexplosion.
Batteriesgiveoffflammablefumesthatcanexplode.Electrolyte isanacidandcancausepersonalinjuryifitcontactstheskinor eyes.
Preventsparksnearthebatteries.Sparkscouldcausevaporsto explode.Donotallowjumpercableendstocontacteachother ortheengine.Improperjumpercableconnectionscancausean explosion.
Alwayswearprotectiveglasseswhenworkingwithbatteries.
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Note:
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OperationandMaintenanceManual
BrakingSystem-Test
OperationalBrakingTest
Personalinjurycanresultifthemachinetravelsbeyondthe intendedtestparameters.
Ifthemachinetravelsoutsidetheintendedparametersduring thetest,pressthetravelpedalintheoppositedirectiontostop themachineimmediately.Engagetheparkingbrakeoncethe machinehasstopped.
NOTICE
Ifthemachinetravelsfurtherthantheintendedtestparameter afterthetravelpedalisreleased,consultyourCatdealer.
HaveyourCatdealerinspect,andifnecessary,repairthe brakingsystembeforethemachineisreturnedtooperation.
Ifthemachinebeginstomoveduringthetest,releasethetravel pedalandreducetheenginespeedimmediately.
NOTICE
Ifthemachinemovedwhiletesting,consultyourCatdealer. HaveyourCatdealerinspect,andifnecessary,repairthe brakingsystembeforethemachineisreturnedtooperation.
Note:
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OperationandMaintenanceManual
NOTICE
Caterpillarrecommendscertifiedairfiltercleaningservices availableatparticipatingCaterpillardealers.TheCaterpillar cleaningprocessusesprovenprocedurestoassureconsistent qualityandsufficientfilterlife.
Observethefollowingguidelinesifyouattempttocleanthe filterelement:
Donottaporstrikethefilterelementinordertoremovedust.
Donotwashthefilterelement.
Uselowpressurecompressedairinordertoremovethedust fromthefilterelement.Airpressuremustnotexceed207kPa (30psi).Directtheairflowupthepleatsanddownthepleats fromtheinsideofthefilterelement.Takeextremecareinorder toavoiddamagetothepleats.
Donotuseairfilterswithdamagedpleats,gaskets,orseals. Dirtenteringtheenginewillcausedamagetoengine components.
Note:
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Model:MH3049MATERIALHANDLERHPB
Configuration:MH3049MaterialHandlerHPB00001-UP(MACHINE)POWEREDBYC9INDUSTRIALEngine
Note:
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