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CAT + Caterpillar MD6250 Rotary Drill Operation & Maintenance Manual

Page 1


Product:ROTARYDRILL

Model:MD6250ROTARYDRILLDN8

Configuration:MD6250RotaryBlastholeDrillDN800001-UP(MACHINE)POWEREDBYC27Engine

OperationandMaintenanceManual

MD6250RotaryDrill

MediaNumber-M0074452-01PublicationDate-01/11/2017DateUpdated-06/11/2017

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportationandtowinginformation.

s00037320

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemore convenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedserviceshouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhands afterhandling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformance oftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththe regulations(40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaust system,fuelsystem,electricalsystem,intakeairsystemandcoolingsystemmaybeemission relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to 17characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandother constructionequipmentmanufacturersaremovingtocomplywiththelatestversionoftheproduct identificationnumberingstandard.Non-roadmachinePINsaredefinedbyISO10261.Thenew PINformatwillapplytoallCatmachinesandgeneratorsets.ThePINplatesandframemarking willdisplaythe17characterPIN.Thenewformatwilllooklikethefollowing:

1.Caterpillar'sWorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.

This is the sample of the manual if you need complete manual Click Here to download

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

SunJun404:02:41UTC+05302023

Product:ROTARYDRILL

Model:MD6250ROTARYDRILLDN8

Configuration:MD6250RotaryBlastholeDrillDN800001-UP(MACHINE)POWEREDBYC27Engine

OperationandMaintenanceManual

PressurizedSystem!

Theairsystemcontainshotoilunderpressureandcancause seriousburns,injuryordeath.Releasetheairsystempressure inordertopreventburnsfromthesuddenreleaseofhotoil.

ReadandunderstandtheinformationfoundinOperationand MaintenanceManual,"SystemPressureRelease"before performinganymaintenance.

Hotoilandhotcomponentscancausepersonalinjury.Donot allowhotoilorhotcomponentstocontactskin.

NOTICE

Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,and repairoftheproduct.Bepreparedtocollectthefluidwith

suitablecontainersbeforeopeninganycompartmentor disassemblinganycomponentcontainingfluids.

RefertoSpecialPublication,NENG2500,"DealerServiceTool Catalog"fortoolsandsuppliessuitabletocollectandcontain fluidsonCat®products.

Disposeofallfluidsaccordingtolocalregulationsand mandates.

NOTICE

Astandardoilchangeintervalisevery1000servicehourswhen preferredoilsareusedandS·O·Smonitoringoftheoilis performedevery250servicehours.Anoilchangeisstrongly recommendedwhentheoildeteriorationorcontaminationis detected.

Whentheserequirementsarenotmet,shortentheoilchange intervaltoevery250servicehours,oruseanS·O·SServicesoil samplingandanalysisprograminordertodeterminean acceptableoilchangeinterval.

Ifyouselectanintervalforoilchangethatistoolong,youmay damagetheaircompressor.

OilChangeInterval

ProceduretoChangetheAirCompressorOil

Note:

Note:

Product:ROTARYDRILL

Model:MD6250ROTARYDRILLDN8

Configuration:MD6250RotaryBlastholeDrillDN800001-UP(MACHINE)POWEREDBYC27Engine

Note:

PressurizedSystem!

Theairsystemcontainshotoilunderpressureandcancause seriousburns,injuryordeath.Releasetheairsystempressure inordertopreventburnsfromthesuddenreleaseofhotoil.

ReadandunderstandtheinformationfoundinOperationand MaintenanceManual,"SystemPressureRelease"before performinganymaintenance.

Hotoilandhotcomponentscancausepersonalinjury.Donot allowhotoilorhotcomponentstocontactskin.

Note:

SunJun403:50:00UTC+05302023

Product:ROTARYDRILL

Model:MD6250ROTARYDRILLDN8

Configuration:MD6250RotaryBlastholeDrillDN800001-UP(MACHINE)POWEREDBYC27Engine OperationandMaintenanceManual

PressurizedSystem!

Theairsystemcontainshotoilunderpressureandcancause seriousburns,injuryordeath.Releasetheairsystempressure inordertopreventburnsfromthesuddenreleaseofhotoil.

ReadandunderstandtheinformationfoundinOperationand MaintenanceManual,"SystemPressureRelease"before performinganymaintenance.

Hotoilandhotcomponentscancausepersonalinjury.Donot allowhotoilorhotcomponentstocontactskin.

SunJun403:50:13UTC+05302023

Product:ROTARYDRILL

Model:MD6250ROTARYDRILLDN8

Configuration:MD6250RotaryBlastholeDrillDN800001-UP(MACHINE)POWEREDBYC27Engine

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

SunJun403:50:27UTC+05302023

Product:ROTARYDRILL

Model:MD6250ROTARYDRILLDN8

Configuration:MD6250RotaryBlastholeDrillDN800001-UP(MACHINE)POWEREDBYC27Engine

Note:

Failuretouseanappropriateexternalladder,oranappropriate platform,fordirectaccesstothecomponentswhenperforming requiredmaintenancecouldresultinslippingandfallingwhich couldresultinpersonalinjuryordeath.Besuretousean appropriateexternalladder,oranappropriateplatform,fordirect accesstothecomponentswhenperformingmaintenance.

PressurizedSystem!

Theairsystemcontainshotoilunderpressureandcancause seriousburns,injuryordeath.Releasetheairsystempressure inordertopreventburnsfromthesuddenreleaseofhotoil.

ReadandunderstandtheinformationfoundinOperationand MaintenanceManual,"SystemPressureRelease"before performinganymaintenance.

Hotoilandhotcomponentscancausepersonalinjury.Donot allowhotoilorhotcomponentstocontactskin.

Note:

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

SunJun403:50:50UTC+05302023

Product:ROTARYDRILL

Model:MD6250ROTARYDRILLDN8

Configuration:MD6250RotaryBlastholeDrillDN800001-UP(MACHINE)POWEREDBYC27Engine

OperationandMaintenanceManual

Note:

Failuretouseanappropriateexternalladder,oranappropriate platform,fordirectaccesstothecomponentswhenperforming requiredmaintenancecouldresultinslippingandfallingwhich couldresultinpersonalinjuryordeath.Besuretousean appropriateexternalladder,oranappropriateplatform,fordirect accesstothecomponentswhenperformingmaintenance.

PressurizedSystem!

Theairsystemcontainshotoilunderpressureandcancause seriousburns,injuryordeath.Releasetheairsystempressure inordertopreventburnsfromthesuddenreleaseofhotoil.

ReadandunderstandtheinformationfoundinOperationand MaintenanceManual,"SystemPressureRelease"before performinganymaintenance.

Hotoilandhotcomponentscancausepersonalinjury.Donot allowhotoilorhotcomponentstocontactskin.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

SunJun403:50:38UTC+05302023

This is the sample of the manual if you need complete manual Click Here to download

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