LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:
This is the sample of the manual if you need complete manual Click Here to download
Illustration1g03891925
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriJul2115:36:03UTC+05302023
Product:WHEELEDEXCAVATOR
Model:M323FWHEELEDEXCAVATORRH3
Configuration:M323FRoadrailWheeledExcavatorsRH300001-UP(MACHINE)POWEREDBYC4.4Engine
OperationandMaintenanceManual M323FRailroadWheeledExcavators
MediaNumber-M0080142-05PublicationDate-01/08/2015DateUpdated-07/02/2020
Troubleshooting
i08026379
SMCS-0769;1000;1359-035;4450-035;7000;7006;7312;7324;7400;7450;7451;7490;7569
Note:ConsultyourCatdealeriftherearemalfunctionsorsignsthatarenotlistedinthefollowing tablesorthatcannotberectifiedwithspecifiedmeasures.
Table1
SmartControlSystemEventandErrorCodes
EventMessage
Approaching SWLLimit
Cause/Consequence
LoadatliftingpointisclosetoSafe WorkingLoad.
SWLLimit Reached
Loadatliftingpointhasreachedthe SafeWorkingLoad.
SWLLimit Exceeded
LoadatliftingpointexceedstheSafe WorkingLoad.
Action/Recommendation
Becautiousandoperategently machineandarmcontrols.
FollowSmartControlSystem authorizedmovements.
Dependingonliftingcondition: -Reduceload
-Swingmachinetoward0degreesor 180degrees
-Bringloadclosertothemachineto increaseloadliftingcapacities
Acknowledgewarningmessageon SmartControlSystemdisplay.
FollowSmartControlSystem authorizedmovements.
Dependingonliftingcondition: -Reduceload
-Swingmachinetoward0degreesor 180degrees
-Bringloadclosertothemachineto increaseloadliftingcapacities
Approaching LateralLimitToolpointisclosetolaterallimit.Becautiousandoperategently machineandarmcontrols.
FollowSmartControlSystem authorizedmovements.
Dependingonoperation:
LateralLimit Reached Toolpointhasreachedthelateral limit.
LateralLimit exceeded
Toolpointhasexceededthelateral limit.
-Swingmachinetoward0degreesor 180degrees
-Bringtoolpointclosertothe machine
Acknowledgewarningmessageon SmartControlSystemdisplay.
FollowSmartControlSystem authorizedmovements.
D%pendingonoperation:
-Swingmachinetoward0degreesor 180degrees
-Bringtoolpointdownwards
Approaching HeightLimitToolpointisclosetoheightlimit.Becautiousandoperategently machineandarmcontrols.
HeightLimit Reached Toolpointhasreachedtheheight limit.
HeightLimit exceeded Toolpointhasexceededtheheight limit.
FollowSmartControlSystem authorizedmovements.
Dependingonoperation: -Bringtoolpointdownwards
Acknowledgewarningmessageon SmartControlSystemdisplay.
FollowSmartControlSystem authorizedmovements.
Dependingonoperation: -Bringtoolpointdownwards
No lifting/working. Missing counterweight
LiftandCarry. Checkmachine capacities
Standardcounterweighthasbeen removedtotravelwiththemachineon publicroad.
Liftandcarryoperationisdetected whenliftmodeisactiveonSmart ControlSystemandtravelpedalis pressed.
TravelProhibitedRailtravelingisnotallowedinthe currentpositionorstateofthe machine.
Possiblecauses: -Travelpedalisinactivedueto
Oncetravelingisdone,putback standardcounterweightbefore workingwiththemachine.
Beforeanyliftandcarryoperation, closelyreviewtheliftandcarry capacitychartintheOperatingand MaintenanceManual,"Lifting Capacities".
Action: -Solvemachinefailure.Contactyour Catdealertoservicethemachine. OR -Releaseparkbrakes
RailTraveling ModeActive
machinefailure OR -Parkbrakeengaged
Swinglockandworktoolfunctionare enabled.
LowAirBraking Pressure Pressureinsideairtankisbelow6 bar.
LowAirBraking Pressure DetectionFailure
Lossofsignalforairpressureinside airtank.
ParkBrake ReleaseFailureParkbrakeisnotfullyreleased.
ParkBrake ReleaseDetection Failure
Lossofsignalfromtheparkbrake pressuresensor.
Todisablerailtravelingmode, disableswinglockandworktool function.
Dependonmachinecondition: -Stopmovingwithconvoy. -Waituntilsufficientpressureis reached.ContactyourCatdealerif messagedoesnotdisappear.
Stopmovingwithconvoy. ContactyourCatdealertosolvethe detectionfailure.
Travelpedalisinactiveandmachine willslowdown.
Stopmovingwithmachineandofftrackthemachine. ContactyourCatdealertosolvethe failure.
Stopmovingthemachine. Off-trackthemachine. ContactyourCatdealertoservicethe machine.
HighAirBraking Pressure
Pressureinsideairtankisover9.6 bar.
HighAirBraking Pressure DetectionFailure
Lossofsignalforairpressureinside airtank.
EmergencyStopEmergencystopbuttonhasbeen pressed.
RailPositionLostPossiblecauses: -Off-Trackingprocedurenot respected. OR
Stopmovingwithconvoy. Stopcompressorusingcontrolbutton inoperatorcab.Ifcompressordoes notstop,stoptheengineandswitch offmaincircuitbreaker.
ContactyourCatdealertoservice pneumaticdistribution.
Stopmovingwithconvoy. ContactyourCatdealertosolvethe detectionfailure.
Resolvecauseofemergencystopuse. ReleasebuttonandpressREARM button.
-Lossofrailaxlesensorsignal. Action: -ReviewOff-Trackingprocedure. SwitchRailRoadbuttononroad position. OR -Actuaterailaxlelevertofullyraise
On-Tracking ProcedureNot Respected
Breakaway Alarm
Breakaway DetectionFailure
Machineispotentiallyengaginglower railtrackgauge.
machine.Lowerfrontandrearrail axles.
Faultduringon-trackingprocedure.Reviewon-trackingprocedure. Completeon-trackingprocedure.
Cause:Pressureinsideairtankis below4bar(58psi). Consequence: -Trailerparkbrakesactivate -Travelpedalisdisabledand hydrostaticdecelerationisactive.
Lossofsignalforairpressureinside airtank.
Waituntilsufficientpressureis reached:greaterthan7bar(100psi). ContactyourCatdealerifmessage doesnotdisappear.
Stopmovingconvoy. Contactyourdealertohelpresolve thedetectionfailure.
OverrideSwitch isActive
SWLLimit ReduceBoom ForeAngle
PrimaryPart Number
Mismatch
SecondaryPart Number
Mismatch
Primaryand SecondaryPart Number
Mismatch
MachinePart Number
Mismatch
Theoverridekeylocatedbehindthe driverseatisactivated,keyon position“I”.TheSmartControl Systemisoverridden,meaningall limitations(laterallimit,heightlimit, ratedcapacitylimiter)aredisabled.
Theforeboomistooextendedortoo retractedfortheLIFTmodetobeused properly.
TheOEMControlECMhasdetected anincompatibleversionofHydraulic RestrictionECM.
TheHydraulicRestrictionECMhas detectedanincompatibleversionof OEMControlECM.
TheHydraulicRestrictionECMhas detectedanincompatibleversionof OEMControlECMandtheOEM ControlECMhasdetectedan incompatibleversionofHydraulic RestrictionECM.
TheHydraulicRestrictionECMor OEMControlECMhasdetectedan incompatibleversionofMachine ControlECM.
Ifnotonpurpose,turnoffthe overridekeytoposition“O”tocome backtoanormalstatewherealllimits areenable.
Respectivelyretractorextendthe foreboomtocomebacktoanormal stateallowingtheLIFTmode.
Donotoperatethemachineonrails. Removethemachinefromthetrack. ContactyourCatdealertosolvethe mismatcherror.
Donotoperatethemachineonrails. Removethemachinefromthetrack. ContactyourCatdealertosolvethe mismatcherror.
Donotoperatethemachineonrails. Removethemachinefromthetrack. ContactyourCatdealertosolvethe mismatcherror.
Donotoperatethemachineonrails. Removethemachinefromthetrack. ContactyourCatdealertosolvethe mismatcherror.
DisplayPart Number
Mismatch
TheHydraulicRestrictionECMor OEMControlECMhasdetectedan incompatibleversionofSmartDisplay software.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
Donotoperatethemachineonrails. Removethemachinefromthetrack. ContactyourCatdealertosolvethe mismatcherror.
FriJul2115:47:30UTC+05302023
Product:WHEELEDEXCAVATOR
Model:M323FWHEELEDEXCAVATORRH3
Configuration:M323FRoadrailWheeledExcavatorsRH300001-UP(MACHINE)POWEREDBYC4.4Engine
OperationandMaintenanceManual M323FRailroadWheeledExcavators
MediaNumber-M0080142-05PublicationDate-01/08/2015DateUpdated-07/02/2020
EmissionsWarrantyInformation
SMCS-1000
i06044323
Thecertifyingenginemanufacturerwarrantstotheultimatepurchaserandeachsubsequentpurchaser that:
1.Newnon-roaddieselenginesandstationarydieselengineslessthan10literspercylinder (includingTier1andTier2marineengines<37kW,butexcludinglocomotiveandother marineengines)operatedandservicedintheUnitedStatesandCanada,includingallpartsof theiremissioncontrolsystems(“emissionrelatedcomponents”),are:
a.Designed,built,andequippedsoastoconform,atthetimeofsale,withapplicable emissionstandardsprescribedbytheUnitedStatesEnvironmentalProtectionAgency (EPA)bywayofregulation.
b.Freefromdefectsinmaterialsandworkmanshipinemission-relatedcomponentsthatcan causetheenginetofailtoconformtoapplicableemissionstandardsforthewarranty period.
2.Newnon-roaddieselengines(includingTier1andTier2marinepropulsionengines<37kW andTier1throughTier4marineauxiliaryengines<37kW,butexcludinglocomotiveand othermarineengines)operatedandservicedinthestateofCalifornia,includingallpartsof theiremissioncontrolsystems(“emissionrelatedcomponents”),are:
a.Designed,built,andequippedsoastoconform,atthetimeofsale,toallapplicable regulationsadoptedbytheCaliforniaAirResourcesBoard(ARB).
b.Freefromdefectsinmaterialsandworkmanshipwhichcausethefailureofanemissionrelatedcomponenttobeidenticalinallmaterialrespectstothecomponentasdescribedin theenginemanufacturer'sapplicationforcertificationforthewarrantyperiod.
3.Newnon-roaddieselenginesinstalledinconstructionmachinesconformingtotheSouth KoreanregulationsforconstructionmachinesmanufacturedafterJanuary1,2015,andoperated
andservicedinSouthKorea,includingallpartsoftheiremissioncontrolsystems(“emission relatedcomponents”),are:
a.Designed,built,andequippedsoastoconform,atthetimeofsale,withapplicable emissionstandardsprescribedintheEnforcementRuleoftheCleanAirConservation ActpromulgatedbySouthKoreaMOE.
b.Freefromdefectsinmaterialsandworkmanshipinemission-relatedcomponentsthatcan causetheenginetofailtoconformtoapplicableemissionstandardsforthewarranty period.
(emissionsdurabilityperiod)subjecttoprescribedmaintenancerequirementsbeingfollowed.
AdetailedexplanationoftheEmissionControlWarrantythatisapplicabletonewnon-roadand stationarydieselengines,includingthecomponentscoveredandthewarrantyperiod,isfoundina supplementalSpecialPublication.ConsultyourauthorizedCatdealertodetermineifyourengineis subjecttoanEmissionControlWarrantyandtoobtainacopyoftheapplicableSpecialPublication.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriJul2115:47:45UTC+05302023
Product:WHEELEDEXCAVATOR
Model:M323FWHEELEDEXCAVATORRH3
Configuration:M323FRoadrailWheeledExcavatorsRH300001-UP(MACHINE)POWEREDBYC4.4Engine
OperationandMaintenanceManual M323FRailroadWheeledExcavators
MediaNumber-M0080142-05PublicationDate-01/08/2015DateUpdated-07/02/2020
Boom/Stick/BucketCombinations
SMCS-6000;6700
i06951448
Thismachinecanbeequippedwithalargevarietyofboom-stick-toolcombinationstomeettheneeds ofvariousapplications,onroadandonrail.
Bucketsaregroupedintofamiliesaccordingtothecapacityofthebucket.Generally,useabucket withasmallercapacitywhenyouareusingalongerstick.Conversely,useabucketwithalarger capacitywhenyouareusingashorterstick.Thisruleensuresbettermachinestabilityandprotection againststructuralmachinedamage.
Astickisdesignedtomatchonlyonespecificfamilyofbuckets.
Note:Theselectionofacompatibleboom-stick-toolcombinationisaguide.Worktools,uneven groundconditions,softgroundconditions,orpoorgroundconditionshaveeffectsonmachine performance.Theoperatorisresponsibleforbeingawareoftheseeffects.
ConsultyourCatdealerforinformationonselectingthecorrectboom-stick-bucketcombination.
Thefollowingtablesshowvariouscompatibleboom-stick-bucketcombinations.Selectanoptimum combinationaccordingtotheworkingconditionsandaccordingtothetypeofworkthatisbeing done.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriJul2115:45:11UTC+05302023
Product:WHEELEDEXCAVATOR
Model:M323FWHEELEDEXCAVATORRH3
Configuration:M323FRoadrailWheeledExcavatorsRH300001-UP(MACHINE)POWEREDBYC4.4Engine
OperationandMaintenanceManual M323FRailroadWheeledExcavators
MediaNumber-M0080142-05PublicationDate-01/08/2015DateUpdated-07/02/2020
DeclarationofConformity
SMCS-1000;7000
i07187775
Table1
AnEUDeclarationofConformitydocumentwasprovidedwiththemachineifitwas manufacturedtocomplywithspecificrequirementsfortheEuropeanUnion.Inordertodetermine thedetailsoftheapplicableDirectives,reviewthecompleteEUDeclarationofConformity providedwiththemachine.TheextractshownbelowfromanEUDeclarationofConformityfor machinesthataredeclaredcompliantto"2006/42/EC"appliesonlytothosemachinesoriginally "CE"markedbythemanufacturerlistedandwhichhavenotsincebeenmodified.
ORIGINALEUDECLARATIONOFCONFORMITY
Manufacturer:CaterpillarInc.,100N.E.AdamsStreet,Peoria,Illinois61629,USA
PersonauthorizedtocompiletheTechnicalFileandtocommunicaterelevantpart(s)ofthe TechnicalFiletotheAuthoritiesofEuropeanUnionMemberStatesonrequest:
Standards&RegulationsManager,Caterpillar FranceS.A.S40, AvenueLeon-Blum,B.P.55,38041Grenoble Cedex9,France
I,theundersigned,_________,herebycertifythattheconstructionequipmentspecified hereunder
Description:GenericDenomination:Earth-movingEquipment
Function: HydraulicExcavator
Model/Type: M323F
SerialNumber:
CommercialName:Caterpillar
FulfillsalltherelevantprovisionsofthefollowingDirectives
Directives
2000/14/ECamendedby 2005/88/EC,Note(1)
2006/42/EC N/A
2014/30/EU N/A
Note(1)
Annex-_____GuaranteedSoundPowerLevel-_____dB(A) RepresentativeEquipmentTypeSoundPowerLevel-_____dB(A) [EnginePowerper____-____kWRatedenginespeed-_____rpm TechnicalDocumentationaccessiblethroughpersonlistedabove authorizedtocompiletheTechnicalFile
Note:TheaboveinformationwascorrectasofMay2016,butmaybesubjecttochange,please refertotheindividualdeclarationofconformityissuedwiththemachineforexactdetails.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
FriJul2115:46:56UTC+05302023
Product:WHEELEDEXCAVATOR
Model:M323FWHEELEDEXCAVATORRH3
Configuration:M323FRoadrailWheeledExcavatorsRH300001-UP(MACHINE)POWEREDBYC4.4Engine
OperationandMaintenanceManual M323FRailroadWheeledExcavators
MediaNumber-M0080142-05PublicationDate-01/08/2015DateUpdated-07/02/2020
EmissionsCertificationFilm
SMCS-1000;7000;7405
Note:ThisinformationispertinentintheUnitedStates,inCanadaandinEurope. ConsultyourCatdealerforanEmissionControlWarrantyStatement. Thislabelisontheleftpostoftheenginecompartment.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
i06952609
FriJul2115:46:43UTC+05302023
Product:WHEELEDEXCAVATOR
Model:M323FWHEELEDEXCAVATORRH3
Configuration:M323FRoadrailWheeledExcavatorsRH300001-UP(MACHINE)POWEREDBYC4.4Engine
OperationandMaintenanceManual M323FRailroadWheeledExcavators
MediaNumber-M0080142-05PublicationDate-01/08/2015DateUpdated-07/02/2020
LiftingCapacities
SMCS-7000
Failuretocomplytotheratedloadcancausepossiblepersonalinjuryor propertydamage.Thisincludestheriskofunintendedboomlowering. Reviewtheratedloadofaparticularworktoolbeforeperformingany operation.Makeadjustmentstotheratedloadasnecessaryfornonstandardconfigurations.
Theremaybelocalregulationsand/orgovernmentregulationsthatgoverntheuseofexcavators whichliftheavyobjects.Obeyalllocalandgovernmentregulations.
Liftingcapacitiesshouldbeusedasaguide.Worktools,unevengroundconditions,softground conditions,orpoorgroundconditionshaveeffectsonliftingcapacities.Theoperatorisresponsible forbeingawareoftheseeffects.
Note:Liftingcapacitiesarebasedonastandardmachinewiththefollowingconditions:
•Completecabwitha75kg(165lb)operator
•Liftpoint:Sticknosewithoutbucket
•Lubricantsfull
•Fueltankfull
•Oscillatingaxlelocked
i08030125
Note:Thedrivewheelsarealwaysontherearoftheundercarriage.
Liftingcapacitieswillvarywithdifferentworktoolsandattachments.Theweightofaworktool attachmentmustbesubtractedfromtheliftcapacity.ConsultyourCatdealerregardingthelifting capacitiesforspecificworktoolsandattachments.
Thismachinemaybeequippedwithvarioussticks.Liftingcapacitiesmayvarybetweenthedifferent sticks.Measurethedistanceonthestickbetweentheboomhingepinandtheworktoolhingepin. Thisdistancewillinformyouofthesizeofthestickthatisequippedonthemachine.
Usetheliftingeyethatisprovidedonthesticknoseortheauxiliaryliftingpointtoliftobjects.When theliftingeyeisused,theconnectionmustbemadewithaslingorshackleandthebucketmustbe fullyextendedtoensurethattheloaddoesnotlowerduringliftingoperationunlessthemachineis equippedwithabucketloweringcontrolvalve.
Theliftingcapacitiesaredefinedby"ISO105672007".Theliftingcapacitiesaredefinedasthelower valueof75%ofthestatictippingcapacityor87%ofthehydraulicliftcapacity.
LiftingonRails
Theliftingpointsonfrontofrailaxlescanbeusedtoassisttheoperatorinthepreventionofthe unintentionalmovementoflongsuspendedloadswhenthemachineisliftingandtransportingthe loadsinfrontofthemachine.
Theliftingcapacitiesforthemachineareshowninalatersection.Accordingtoregulationsgoverning liftingdevicesandrailwayregulations,theliftingcapacitytablesandestablishedaccordingtoload sheddingandwheelloadcriteriaforeachtypeofrail.
•Rails60E1(UIC60),54E1(S54)(880N/mm²),wheelload<17t
•Rails49E1(S49)(680N/mm²),wheelload<10t
Theliftingcapacitychartisdefinedforstaticliftingoperationsonrailtracks.Forliftandcarry operations,referto"LiftingandCarryingonRails"inthenextsection.
Theliftingcapacitytableshavebeendefinedunderthefollowingconditions:
•Withouttools(bucket,grabbucket)orquickfasteningsystem.Ifliftingiscarriedoutwitha toolinstalledand/oraquickfasteningsystem,theweightmustbedeductedfromthevalues given.
•WithheavyliftmodeON(active).
•With5200mm(17ft0.72in)variableboom.
•With2100mm(6ft10.68in)boom.
•Stickequippedwithalloptions.
•Oscillatingaxlelocked.
•Maximumhydrauliccircuitpressureof37500kPa(5439psi).
LiftingandCarryingonRails
Theliftandcarryoperationisdefinedasdynamicliftingoperationsonrailtracks.Dependingonthe countryofoperation,conditionsandlimitsforliftingandcarryingobjectsalongrailtracksmayvary.
Conditionsforliftandcarryoperation:
•Slewangleis0or180degreesplusorminus10degrees.
•Forwardmotiononly.
•Maximumspeedonrailis5km/h(3.1mph).
Note:Toliftandcarryaloadonrailtracks,keeploadontopofrailsonfrontorrearofthemachine. Movingonrailswithaloadisonlyauthorizedinforwarddirectionnotinreversemotion.
LiftandCarry(Germany)
Note:Inliftandcarryoperationswithaslewangleof90degrees,thefollowingloadcapacityshallbe consideredtoavoidanyriskofderailmentevenintheworsttrackconditionandmachineorientation asdefinedbyEN14363regulations.
Note:Valuesofliftingcapacityarecomplianttoanytypeofrail(S54orS49).
MidReach5.7m (18ft8.4inch)
MaxReach7.5m (24ft7.3inch)
StandardCounterweight-6500kg (14300lb)
HeavyCounterweight-7400kg (16300lb)
LiftandCarry(France)
Max:400kg(880lb)NotAllowed
Max:800kg(1760lb)Max:500kg(1100lb)
Note:Inliftandcarryoperationsthefollowingloadcapacityshallbeconsideredtoavoidanyriskof derailmentevenintheworsttrackconditionandmachineorientationasdefinedbyEN14363 regulations.
Note:Valuesofliftingcapacityarecomplianttoanytypeofrail(S54orS49).
Table1
Illustration1g06246163
LiftingPoints
Theauxiliaryliftingpointisplacedontheundersideofthestick.Theauxiliaryliftingpointisonly permittedforamaximumSafeWorkingLoad(SWL)of8000kg(17637lb).
Illustration2g06180478
Liftingoperationscanbecarriedoutatauxiliaryliftingpoint(1)orattoolpoint(2).
Illustration3g06180484
Whenusingtheauxiliaryliftingpoint,donotbringthestickinbeyondvertical.
Illustration4g06180508
Donotlifttheloadiftheloadisnotplacedverticallytotheliftingpoint.
Donotswingtheupperframeaslongastheloadisnotfullylifted.
CounterweightConfiguration
Dependingonmachineconfiguration,additionalcounterweightsmaybepresent.
Illustration5g06192822
(1)Standardcounterweight
(2)Heavy-dutycounterweight
Onlyqualifiedpersonnelmayremovethecounterweight.Takeanyrelevantandnecessaryprecautions toremovethecounterweight.Weightofeachcounterweightisapproximately950kg(2100lb).Use appropriatetoolingandliftingequipmenttoremoveacounterweightfromthemachine.
Priortoremovingcounterweights,placethemachineintomaintenanceposition,offrails:
1.Startthemachine.
2.Parkthemachineonlevelground.
3.Lowerthetooltotheground.
Illustration6g06189901
4.PlacethestickintheverticalpositionasshowninIllustration6.
5.Fullyraisetherailwayaxles.
HowtoSetupYourCounterweightConfiguration
Whensettingupthecounterweightconfiguration,alwaystakeintoaccountthemaximumoperating weightandtheworktoolbeingusedattoolpoint.
Illustration7g06253464
StandardCounterweight
Illustration8g06192822
Heavy-dutyCounterweight
Counterweight Installed(Type) Offroad PublicRoad (Homologation) Off-road+ Heavy Duty PublicRoad (Homologation)+ HeavyDuty
RemovableStandard Counterweight(1)
Non-Removable Standard Counterweight(1)
RemovableHeavyDuty Counterweight(2)
RoadHomologation(IfEquipped)
Removingthecounterweightimpactsthestabilityofthemachinewhich couldresultinatipoverhazard.Atipoverhazardcouldresultinserious injuryordeath.Ifthecounterweightisremoved,theboommustbekept intheroadingposition.Additionally,on-trackingthemachine,traveling onrails,earthmovingtasks,andliftingobjectswiththemachinewithout acounterweightisalsoprohibited.
Ifmachineiscompliantwithroadhomologation,standardcounterweight(1)andheavy-duty counterweight(2)areremovable.Bothcounterweightsshallberemovedbeforetravelingwith machineonpublicroadtobecompliantwithregulationsaboutloadperroadaxle.
Oncecounterweightshavebeenremovedandmachineisstarted,agreenledondisplaypanel switchesOFF.Then,theSmart-CSdisplaysaninformationalmessageabout"RoadingPosition"atthe bottomofthescreen.
Note:Dependingonthecountryofoperationanditspublicroadregulations,roadingthemachine withstandardcounterweight(1)maybeallowedonlyifabucketortoolisinstalledatthetoolpoint, withanapproximateweightof1000kg(2205lb).Thispracticewilldistributethetotalweight betweenbothroadaxlesofthemachinetoconformtoaroadaxleloadmaximumof12000kg (26455lb).
Referto"RoadingtheMachine"sectioninthispublicationforadditionalinformation.
RemovingStandardCounterweight
Personalinjuryordeathcanoccurfromacounterweightfallingduring removalorinstallation.
Donotallowpersonnelunderoraroundthecounterweightduring removalorinstallation.
Makesurethattheliftingdeviceisingoodconditionandiscapableof handlingtheweightofthecounterweight.
1.SwitchOFFtheengineandremovethekey.
2.Accesstheupperplatformthroughthesecondcab.
3.Installtwoliftinghooks.
Illustration9g06192859 (1)Standardcounterweight (3)Bolt (4)Spacer
4.Removetwobolts(3).
5.Removespacers(4).
Note:Ifpartsarehardtoremove,actonheadlessscrewstoeasetheremovingofthespacer.
6.Securecounterweight(1)withappropriateliftingslings.
7.Liftcounterweight(1)andremovefromthemachine.
8.Keepallremovedpartsforfuturereassembly.
Toinstallthestandardcounterweightinthemachine,performabovestepsinreverseorder.
Oncestandardcounterweightisinplace,starttheengineandcheckthattheSmartControlSystem doesnotdisplayanyinformationmessageabout"RoadingPosition"atthebottomofthescreen.
RemovingStandardandHeavy-DutyCounterweights
Donotallowpersonnelunderoraroundthecounterweightduring removalorinstallation.
Makesurethattheliftingdeviceisingoodconditionandiscapableof handlingtheweightofthecounterweight.
1.SwitchOFFtheengineandremovethekey.
2.Accesstheupperplatformthroughthesecondcab.
Illustration10g06192893
(1)Standardcounterweight (2)Heavy-dutycounterweight (3)Bolts (4)Spacer (5)Fasteners (6)Plate
3.Removefasteners(5)andlockplates(6).
4.Installtwoliftinghooksinplaceoffasteners(5).
5.Removebolts(3)andspacers(4).
Note:Ifpartsarehardtoremove,actonheadlessscrewstoeasetheremovingofthespacer.
6.Securecounterweight(2)withappropriateliftingslings.
7.Liftcounterweight(2)andremovefromthemachine.
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