CAT + Caterpillar M322D MH Wheeled Excavator Operation & Maintenance Manual by Heavy Equipment Manual

Product:WHEELEDEXCAVATOR

Model:M322DMHWHEELEDEXCAVATORD3X

Configuration:M322DMaterialHandlerD3X00001-UP(MACHINE)POWEREDBYC6.6Engine

OperationandMaintenanceManual

M316D,M318DandM322DExcavatorsandM318DMHandM322DMHMaterial Handlers

MediaNumber-SEBU8694-07PublicationDate-01/12/2014DateUpdated-20/06/2017

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportationandtowinginformation.

s00037320

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemore convenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedserviceshouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhands afterhandling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformance oftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththe regulations(40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaust system,fuelsystem,electricalsystem,intakeairsystemandcoolingsystemmaybeemission relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to 17characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandother constructionequipmentmanufacturersaremovingtocomplywiththelatestversionoftheproduct identificationnumberingstandard.Non-roadmachinePINsaredefinedbyISO10261.Thenew PINformatwillapplytoallCatmachinesandgeneratorsets.ThePINplatesandframemarking willdisplaythe17characterPIN.Thenewformatwilllooklikethefollowing:

1.Caterpillar'sWorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.

This is the sample of the manual if you need complete manual Click Here to download

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

TueFeb1309:01:13UTC+05302024

Product:WHEELEDEXCAVATOR

Model:M322DMHWHEELEDEXCAVATORD3X

Configuration:M322DMaterialHandlerD3X00001-UP(MACHINE)POWEREDBYC6.6Engine

OperationandMaintenanceManual

M316D,M318DandM322DExcavatorsandM318DMHandM322DMHMaterial Handlers

MediaNumber-SEBU8694-07PublicationDate-01/12/2014DateUpdated-20/06/2017 i04340069

MirrorBracket-Lubricate

SMCS-7319

Illustration1g02496160 1.Cleanfitting(1)beforeyouapplylubricant.

TueFeb1309:46:40UTC+05302024

Product:WHEELEDEXCAVATOR

Model:M322DMHWHEELEDEXCAVATORD3X

Configuration:M322DMaterialHandlerD3X00001-UP(MACHINE)POWEREDBYC6.6Engine

OperationandMaintenanceManual

M316D,M318DandM322DExcavatorsandM318DMHandM322DMHMaterial Handlers

MediaNumber-SEBU8694-07PublicationDate-01/12/2014DateUpdated-20/06/2017

OilFilter-Inspect

SMCS-1308-507;5068-507

InspectaUsedFilterforDebris

Illustration1g00100013

Theelementisshownwithdebris.

Useafiltercuttertocutthefilterelementopen.Spreadapartthepleatsandinspecttheelementfor metalandforotherdebris.Anexcessiveamountofdebrisinthefilterelementcanindicatea possiblefailure.

Ifmetalsarefoundinthefilterelement,amagnetcanbeusedtodifferentiatebetweenferrous metalsandnonferrousmetals.

i02106227

Ferrousmetalscanindicatewearonsteelpartsandoncastironparts.

Nonferrousmetalscanindicatewearonthealuminumpartsoftheenginesuchasmainbearings, rodbearings,orturbochargerbearings.

Smallamountsofdebrismaybefoundinthefilterelement.Thiscouldbecausedbyfrictionand bynormalwear.ConsultyourCaterpillardealerinordertoarrangeforfurtheranalysisifan excessiveamountofdebrisisfound.

UsinganoilfilterelementthatisnotrecommendedbyCaterpillarcanresultinsevereengine damagetoenginebearings,tothecrankshaft,andtootherparts.Thiscanresultinlargerparticles inunfilteredoil.Theparticlescouldenterthelubricatingsystemandtheparticlescouldcause damage.

TueFeb1309:45:28UTC+05302024

Product:WHEELEDEXCAVATOR

Model:M322DMHWHEELEDEXCAVATORD3X

Configuration:M322DMaterialHandlerD3X00001-UP(MACHINE)POWEREDBYC6.6Engine

OperationandMaintenanceManual

M316D,M318DandM322DExcavatorsandM318DMHandM322DMHMaterial Handlers

MediaNumber-SEBU8694-07PublicationDate-01/12/2014DateUpdated-20/06/2017 i05288310

OverheadGuard-Inspect-IfEquipped

SMCS-7159-040

Illustration1g03358671

1.Inspecttheoverheadguardforanyboltsthatarelooseordamaged.Replaceboltsthatare damagedormissing.Useoriginalequipmentpartsonly.Tightenthebolts.

2.Iftheoverheadguardrattles,ormakesnoise,duringmachineoperation,replacethe mountingsupportsfortheoverheadguard.

Donotrepairtheoverheadguardbyweldingreinforcementplatestotheoverheadguard.

ConsultyourCaterpillardealerforrepairofcracksintheweldsontheoverheadguard.Consult yourCaterpillardealerforrepairofcracksinanymetalsectionoftheoverheadguard.

TueFeb1309:44:55UTC+05302024

Product:WHEELEDEXCAVATOR

Model:M322DMHWHEELEDEXCAVATORD3X

Configuration:M322DMaterialHandlerD3X00001-UP(MACHINE)POWEREDBYC6.6Engine

OperationandMaintenanceManual

M316D,M318DandM322DExcavatorsandM318DMHandM322DMHMaterial Handlers

MediaNumber-SEBU8694-07PublicationDate-01/12/2014DateUpdated-20/06/2017 i07184300

RadiatorCore-Clean

SMCS-1353-070

Personalinjurycanresultfromairpressure.

Personalinjurycanresultwithoutfollowingproperprocedure.When usingpressureair,wearaprotectivefaceshieldandprotectiveclothing.

Maximumairpressureatthenozzlemustbelessthan205kPa(30psi) forcleaningpurposes.

Note:Adjustthefrequencyofcleaningaccordingtotheeffectsoftheoperatingenvironment.

Note:Observethefollowingguidelineswhenyouperformtheprocedure:

•Parkthemachineonalevelsurface.

•Stoptheenginebeforeyouperformtheprocedure.

•Makesurethattheradiatorfancomestoacompletestopbeforeyouopentheradiatoraccess door.

•Inspectfortheseitems:damagedfins,corrosion,dirt,grease,insects,leaves,oil,andother debris.

RadiatorandOilCoolerCore-Clean

Illustration1g02496716

1.Loosenbolts(1)toopentheradiatoraccessdoor.

2.Checktheradiatorfinsfordebris.

3.Removedustanddebrisfromallthecorefinsandfromthescreens.

Compressedairispreferred,buthigh-pressurewaterorsteamcanbeusedtoremovedust andgeneraldebrisfromacore.

SeeSpecialPublication,SEBD0518,"KnowYourCoolingSystem"formoredetailed informationaboutcleaningcorefins.

4.Closetheaccessdoorandtightenbolts(1).

AftercoolerCore-Clean

1.Opentherightrearaccessdoor.Securetheaccessdoor.

Illustration2g02493156

Thefrontaccessdoorreleaseislocatedintheenginecompartment.

2.Pullthedoorreleasetoopentherightfrontaccessdoor.

3.Opentherightfrontaccessdoor.Securetheaccessdoor.

Illustration3g06246312

4.Loosenbolts(3)toreleasethecondenser(2).

Illustration4g06246072 Aftercooler(4)Corebehindthecondenser

5.Swingthecondenseropentoaccesstheaftercoolercore.Inspectthefinsandtubesfor debris.

6.Removedustanddebrisfromallthecorefinsandfromthescreens.

Compressedairispreferred,buthigh-pressurewaterorsteamcanbeusedtoremovedust andgeneraldebrisfromacore.Movethenozzleparallelwiththetubestocleanthetubes effectively.

SeeSpecialPublication,SEBD0518,"KnowYourCoolingSystem"formoredetailed informationaboutcleaningcorefins.

7.Swingthecondenserbackintoposition,tightenbolts(3),andclosetheaccessdoors.

TueFeb1309:44:38UTC+05302024

Product:WHEELEDEXCAVATOR

Model:M322DMHWHEELEDEXCAVATORD3X

Configuration:M322DMaterialHandlerD3X00001-UP(MACHINE)POWEREDBYC6.6Engine

OperationandMaintenanceManual

M316D,M318DandM322DExcavatorsandM318DMHandM322DMHMaterial Handlers

MediaNumber-SEBU8694-07PublicationDate-01/12/2014DateUpdated-20/06/2017

ReceiverDryer(Refrigerant)-Replace

SMCS-7322-510;7322-710

Personalinjurycanresultfromcontactwithrefrigerant.

Contactwithrefrigerantcancausefrostbite.Keepfaceandhandsaway tohelppreventinjury.

Protectivegogglesmustalwaysbewornwhenrefrigerantlinesare opened,evenifthegaugesindicatethesystemisemptyofrefrigerant.

Alwaysuseprecautionwhenafittingisremoved.Slowlyloosenthe fitting.Ifthesystemisstillunderpressure,releaseitslowlyinawell ventilatedarea.

Personalinjuryordeathcanresultfrominhalingrefrigerantthrougha litcigarette.

Inhalingairconditionerrefrigerantgasthroughalitcigaretteorother smokingmethodorinhalingfumesreleasedfromaflamecontactingair conditionerrefrigerantgas,cancausebodilyharmordeath.

Donotsmokewhenservicingairconditionersorwhereverrefrigerant gasmaybepresent.

Useacertifiedrecoveryandrecyclingcarttoproperlyremovethe refrigerantfromtheairconditioningsystem.

i05805860

NOTICE

Iftherefrigerantsystemhasbeenopentotheoutsideair(without beingplugged)formorethan30minutes,thereceiver-dryermustbe replaced.Moisturewillenteranopenrefrigerantsystemandcause corrosionwhichwillleadtocomponentfailure.

RefertoServiceManual,"AirConditioningandHeatingR-134aforAllCaterpillarMachines"for theproperproceduretochangethereceiver-dryerassemblyandfortheproceduretoreclaimthe refrigerantgas.

TueFeb1309:44:00UTC+05302024

Product:WHEELEDEXCAVATOR

Model:M322DMHWHEELEDEXCAVATORD3X

Configuration:M322DMaterialHandlerD3X00001-UP(MACHINE)POWEREDBYC6.6Engine

OperationandMaintenanceManual

M316D,M318DandM322DExcavatorsandM318DMHandM322DMHMaterial Handlers

MediaNumber-SEBU8694-07PublicationDate-01/12/2014DateUpdated-20/06/2017

RefuelingPumpStrainer-Clean-IfEquipped

SMCS-1295-070-STR

Illustration1g02482297

Atypicalexampleislocatedinthefigureabove.

1.Openthetoolboxontheleftsideofthemachine.

i04340429

Illustration2g01311513 (1)Screen (2)Coupling

2.Removescreen(1)fromcoupling(2).

Note:RefertoOperationandMaintenanceManual,"GeneralHazardInformation"for informationincontainingfluidspillage.

3.Washscreen(2)inaclean,nonflammablesolvent.Drythescreen.

4.Installthescreentocoupling(2).

5.Closethetoolbox.

TueFeb1309:43:38UTC+05302024

Product:WHEELEDEXCAVATOR

Model:M322DMHWHEELEDEXCAVATORD3X

Configuration:M322DMaterialHandlerD3X00001-UP(MACHINE)POWEREDBYC6.6Engine

OperationandMaintenanceManual

M316D,M318DandM322DExcavatorsandM318DMHandM322DMHMaterial Handlers

MediaNumber-SEBU8694-07PublicationDate-01/12/2014DateUpdated-20/06/2017 i05252973

RolloverProtectiveStructure(ROPS)-Inspect

SMCS-7323-040;7325-040;7325;7526

Illustration1g01961918

ConsultyourCaterpillardealerforrepairofanycracksintheROPS.

InspecttheROPSforlooseboltsorfordamagedbolts.Replaceanydamagedboltsormissing boltswithoriginalequipmentpartsonly.TightentheM24bolt(1)to425±50N·m(315±40lb ft).

ConsultyourCatdealerforinspectionofanypotentialdamageorrepairofanydamagetoany operatorprotectivestructure.(IncludingROPS,FOPS,TOPS,OPS,andOPG)RefertoSpecial Instruction,SEHS6929,"Inspection,Maintenance,andRepairofOperatorProtectiveStructures (OPS)andAttachmentInstallationGuidelinesforAllEarthmovingMachinery"

Product:WHEELEDEXCAVATOR

Model:M322DMHWHEELEDEXCAVATORD3X

Configuration:M322DMaterialHandlerD3X00001-UP(MACHINE)POWEREDBYC6.6Engine

OperationandMaintenanceManual

M316D,M318DandM322DExcavatorsandM318DMHandM322DMHMaterial Handlers

MediaNumber-SEBU8694-07PublicationDate-01/12/2014DateUpdated-20/06/2017 i04423622

SeatBelt-Inspect

SMCS-7327-040

Alwaysinspecttheconditionoftheseatbeltandtheconditionoftheseatbeltmountinghardware beforeyouoperatethemachine.Replaceanypartsthataredamagedorwornbeforeyouoperate themachine.

Typicalexample

Inspectbuckle(1)forwearorfordamage.Ifthebuckleiswornordamaged,replacetheseatbelt.

Inspectseatbelt(2)forwebbingthatiswornorfrayed.Replacetheseatbeltifthewebbingis wornorfrayed.

Inspectallseatbeltmountinghardwareforwearorfordamage.Replaceanymountinghardware thatiswornordamaged.Makesurethatthemountingboltsaretight.

Ifyourmachineisequippedwithaseatbeltextension,alsoperformthisinspectionprocedurefor theseatbeltextension.

ContactyourCatdealerforthereplacementoftheseatbeltandthemountinghardware.

Note:Theseatbeltshouldbereplacedwithin3yearsofthedateofinstallation.Adateof installationlabelisattachedtotheseatbeltretractorandbuckle.Ifthedateofinstallationlabelis missing,replacebeltwithin3yearsfromtheyearofmanufactureasindicatedonbeltwebbing label,bucklehousing,orinstallationtags(non-retractablebelts).

AllRightsReserved.

PrivateNetworkForSISLicensees.

TueFeb1309:42:46UTC+05302024

Product:WHEELEDEXCAVATOR

Model:M322DMHWHEELEDEXCAVATORD3X

Configuration:M322DMaterialHandlerD3X00001-UP(MACHINE)POWEREDBYC6.6Engine

OperationandMaintenanceManual

M316D,M318DandM322DExcavatorsandM318DMHandM322DMHMaterial Handlers

MediaNumber-SEBU8694-07PublicationDate-01/12/2014DateUpdated-20/06/2017

SeatBelt-Replace

SMCS-7327-510

Theseatbeltshouldbereplacedwithin3yearsofthedateofinstallation.Adateofinstallation labelisattachedtotheseatbeltretractorandbuckle.Ifthedateofinstallationlabelismissing, replacebeltwithin3yearsfromtheyearofmanufactureasindicatedonbeltwebbinglabel, bucklehousing,orinstallationtags(non-retractablebelts).

Illustration1g01152685

TypicalExample

(1)Dateofinstallation(retractor)

(2)Dateofinstallation(buckle)

(3)Yearofmanufacture(tag)(fullyextendedweb)

(4)Yearofmanufacture(underside)(buckle)

ConsultyourCatdealerforthereplacementoftheseatbeltandthemountinghardware.

i06891605

Determineageofnewseatbeltbeforeinstallingonseat.Amanufacturelabelisonbeltwebbing andimprintedonbeltbuckle.Donotexceedinstallbydateonlabel.

Completeseatbeltsystemshouldbeinstalledwithnewmountinghardware.

Dateofinstallationlabelsshouldbemarkedandaffixedtotheseatbeltretractorandbuckle.

Note:Dateofinstallationlabelsshouldbepermanentlymarkedbypunch(retractablebelt)or stamp(non-retractablebelt).

Ifyourmachineisequippedwithaseatbeltextension,alsoperformthisreplacementprocedure fortheseatbeltextension.

TueFeb1309:42:08UTC+05302024

This is the sample of the manual if you need complete manual Click Here to download