Product:INTEGRATEDTOOLCARRIER
Model:IT38HINTEGRATEDTOOLCARRIERJNJ
Configuration:IT38HIntegratedToolcarrierJNJ00001-UP(MACHINE)POWEREDBYC6.6Engine
OperationandMaintenanceManual
IT38HIntegratedToolcarrierand938HWheelLoader
MediaNumber-SEBU8079-13PublicationDate-01/01/2015DateUpdated-28/10/2016
Foreword
LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportationandtowinginformation.
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Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemore convenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedserviceshouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthemaintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.
CaliforniaProposition65Warning
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.
Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhands afterhandling.
CertifiedEngineMaintenance
Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformance oftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththe regulations(40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaust system,fuelsystem,electricalsystem,intakeairsystemandcoolingsystemmaybeemission relatedandshouldnotbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.
CatProductIdentificationNumber
EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to 17characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandother constructionequipmentmanufacturersaremovingtocomplywiththelatestversionoftheproduct identificationnumberingstandard.Non-roadmachinePINsaredefinedbyISO10261.Thenew PINformatwillapplytoallCatmachinesandgeneratorsets.ThePINplatesandframemarking willdisplaythe17characterPIN.Thenewformatwilllooklikethefollowing:
1.Caterpillar'sWorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.
Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).
Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJun210:37:57UTC+05302022
This is the sample of the manual if you need complete manual Click Here to download
Product:INTEGRATEDTOOLCARRIER
Model:IT38HINTEGRATEDTOOLCARRIERJNJ
Configuration:IT38HIntegratedToolcarrierJNJ00001-UP(MACHINE)POWEREDBYC6.6Engine
i03348945
Servicetheairscreenonlywiththeenginestopped.Alternator damagecouldresultifthescreenisservicedwhiletheengine isrunning. Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJun210:39:41UTC+05302022
Product:INTEGRATEDTOOLCARRIER
Model:IT38HINTEGRATEDTOOLCARRIERJNJ
Configuration:IT38HIntegratedToolcarrierJNJ00001-UP(MACHINE)POWEREDBYC6.6Engine
OperationandMaintenanceManual
IT38HIntegratedToolcarrierand938HWheelLoader
MediaNumber-SEBU8079-13PublicationDate-01/01/2015DateUpdated-28/10/2016
ArticulationBearings-Lubricate
CrushingHazard.Insurethatthemachineignitionswitchisin theOFFpositionandthattheparkingbrakeisengagedbefore enteringthearticulationarea.Failuretodosocouldresultin seriousinjuryordeath.
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Note:
ThuJun210:40:15UTC+05302022
Product:INTEGRATEDTOOLCARRIER
Model:IT38HINTEGRATEDTOOLCARRIERJNJ
Apressurehazardispresent.Severepersonalinjuryordeath canresultfromremovinghosesorfittingsthatareunder pressure.Relievethepressureinthesystembeforeyouremove hosesorfittings.
i04155776
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Note:
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Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJun210:40:38UTC+05302022
Product:INTEGRATEDTOOLCARRIER
Model:IT38HINTEGRATEDTOOLCARRIERJNJ
Configuration:IT38HIntegratedToolcarrierJNJ00001-UP(MACHINE)POWEREDBYC6.6Engine
OperationandMaintenanceManual
IT38HIntegratedToolcarrierand938HWheelLoader
MediaNumber-SEBU8079-13PublicationDate-01/01/2015DateUpdated-28/10/2016
AxleOscillationBearings-Lubricate
CrushingHazard.Insurethatthemachineignitionswitchisin theOFFpositionandthattheparkingbrakeisengagedbefore enteringthearticulationarea.Failuretodosocouldresultin seriousinjuryordeath.
i02910320
Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJun210:40:49UTC+05302022
Product:INTEGRATEDTOOLCARRIER
Model:IT38HINTEGRATEDTOOLCARRIERJNJ
Configuration:IT38HIntegratedToolcarrierJNJ00001-UP(MACHINE)POWEREDBYC6.6Engine
ThuJun210:41:01UTC+05302022
Product:INTEGRATEDTOOLCARRIER
Model:IT38HINTEGRATEDTOOLCARRIERJNJ
Configuration:IT38HIntegratedToolcarrierJNJ00001-UP(MACHINE)POWEREDBYC6.6Engine
i02926777
Product:INTEGRATEDTOOLCARRIER
Model:IT38HINTEGRATEDTOOLCARRIERJNJ
Configuration:IT38HIntegratedToolcarrierJNJ00001-UP(MACHINE)POWEREDBYC6.6Engine
i02926778
Product:INTEGRATEDTOOLCARRIER
Model:IT38HINTEGRATEDTOOLCARRIERJNJ
Configuration:IT38HIntegratedToolcarrierJNJ00001-UP(MACHINE)POWEREDBYC6.6Engine
MediaNumber-SEBU8079-13PublicationDate-01/01/2015DateUpdated-28/10/2016
BatteryorBatteryCable-Inspect/Replace
Note:
Personalinjurymayoccurfromfailuretoproperlyservicethe batteries.
Batteriesgiveoffflammablefumesthatcanexplode.Electrolyte isanacidandcancausepersonalinjuryifitcontactstheskinor eyes.
Preventsparksnearthebatteries.Sparkscouldcausevaporsto explode.Donotallowjumpercableendstocontacteachother ortheengine.Improperjumpercableconnectionscancausean explosion.
Alwayswearprotectiveglasseswhenworkingwithbatteries.
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RecycletheBattery
ThuJun210:41:35UTC+05302022
This is the sample of the manual if you need complete manual Click Here to download
