CAT + Caterpillar IT14G Integrated Toolcarrier Operation & Maintenance Manual

Product:INTEGRATEDTOOLCARRIER

Model:IT14GINTEGRATEDTOOLCARRIER1WN

Configuration:IT14GIntegratedToolcarrier1WN00660-UP(MACHINE)

OperationandMaintenanceManual

MediaNumber-SEBU6869-03PublicationDate-01/06/2002DateUpdated-11/06/2002

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourmachine.Guardsandcoversmighthavebeenremovedforillustrative purposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachment controls,transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS) liststheitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsare listedunderthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhe pagenumberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance. UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenance procedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemore convenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedserviceshouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500 servicehoursor3months,alsoservicethoseitemslistedunderevery250servicehoursor monthlyandevery10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhands afterhandling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformance oftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththe regulations(40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaust system,fuelsystem,electricalsystem,intakeairsystemandcoolingsystemmaybeemission relatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcan adverselyaffectperformancecharacteristics.Includedwouldbestabilityandsystemcertifications suchasbrakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerfor furtherinformation.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to 17characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandother constructionequipmentmanufacturersaremovingtocomplywiththelatestversionoftheproduct identificationnumberingstandard.Non-roadmachinePINsaredefinedbyISO10261.Thenew PINformatwillapplytoallCatmachinesandgeneratorsets.ThePINplatesandframemarking willdisplaythe17characterPIN.Thenewformatwilllooklikethefollowing:

1.Caterpillar'sWorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8character PINformat.

This is the sample of the manual if you need complete manual Click Here to download

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedNov110:42:00UTC+05302023

Product:INTEGRATEDTOOLCARRIER

Model:IT14GINTEGRATEDTOOLCARRIER1WN

Configuration:IT14GIntegratedToolcarrier1WN00660-UP(MACHINE)

OperationandMaintenanceManual IT14GIntegratedToolcarrier

MediaNumber-SEBU6869-03PublicationDate-01/06/2002DateUpdated-11/06/2002

AirConditioner-Test

SMCS-7320-081

Inhalingairconditionerrefrigerantgasthroughalitcigaretteorother smokingmethodorinhalingfumesreleasedfromaflamecontactingair conditionerrefrigerantgascancausebodilyharmordeath.Donot smokewhenservicingairconditionersorwhereverrefrigerantgasmay bepresent.

1.Starttheengineandruntheengineathighidle.

2.Pressthetopoftheairconditionerswitch(1).

i00802385

3.Settheairconditionerswitchknob(2)tothesettingformaximumcooling.Setthefan speedswitchknob(3)toHIGH.

4.Allowtheairconditioningsystemtostabilizefortwominutes.

Illustration2g00387726

Illustration3g00448380

5.Opentheengineaccessdooronthebacksideofthemachine.Usetheproprodtoholdthe engineaccessdooropen.

6.Tocheckthesystemforrefrigerant,feelthesuctionline(1)andthedischargeline(2).

Ifthesystemcontainsrefrigerant,thedischargelinewillbewarmerthanthesuctionline.

Ifthesystemdoesnotcontainrefrigerantorthesystemisverylowonrefrigerant,poor coolingwillresult.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedNov109:52:11UTC+05302023

Product:INTEGRATEDTOOLCARRIER

Model:IT14GINTEGRATEDTOOLCARRIER1WN

Configuration:IT14GIntegratedToolcarrier1WN00660-UP(MACHINE)

ArticulationBearings-Lubricate

SMCS-7057-086;7065-086;7066-086

Wipethegreasefittingsbeforeyoulubricatethegreasefittings.

Applylubricanttotheremotefittingsforthepivotbearings.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedNov109:52:32UTC+05302023

Product:INTEGRATEDTOOLCARRIER

Model:IT14GINTEGRATEDTOOLCARRIER1WN

Configuration:IT14GIntegratedToolcarrier1WN00660-UP(MACHINE)

AttachmentArmandCylinderLinkage-Lubricate

SMCS-5102-086;5104-086;6107-086

Wipeallofthegreasefittingsbeforeyouapplylubricant.

Applylubricanttothethreegreasefittingsfortheliftarmlinkageontherightsideofthemachine.

Illustration2g00474200

Applylubricanttotheninegreasefittingsforthetiltlinkageontherightsideofthemachine.

Repeattheprocessfortheleftsideofthemachine.

Thereisatotalof24greasefittings.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedNov109:52:50UTC+05302023

Product:INTEGRATEDTOOLCARRIER

Model:IT14GINTEGRATEDTOOLCARRIER1WN

Configuration:IT14GIntegratedToolcarrier1WN00660-UP(MACHINE)

AxleOscillationBearings-Lubricate

SMCS-3268-086;3278-086

Wipetheremotegreasefittingsbeforeyouapplylubricanttotheremotegreasefittings.

Theremotegreasefittingsfortheaxleoscillationbearingsarelocatedinthecenterofthemachine ontheleftside.

Applylubricanttotheremotegreasefittingsfortheaxleoscillationbearings.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedNov109:53:08UTC+05302023

Product:INTEGRATEDTOOLCARRIER

Model:IT14GINTEGRATEDTOOLCARRIER1WN

Configuration:IT14GIntegratedToolcarrier1WN00660-UP(MACHINE)

BackupAlarm-Test

SMCS-7406-081

TurntheenginestartswitchkeytoONinordertoperformthetest.

Applytheservicebrake.MovethetransmissiondirectioncontrollevertoREVERSEposition. Thebackupalarmshouldimmediatelysound.Thebackupalarmwillcontinuetosounduntilthe transmissiondirectioncontrolleverismovedtotheNEUTRALpositionortotheFORWARD position.

Thebackupalarmismountedonthelowerleftcornerofthereargrill. Illustration1g00102237

Athree-positionswitchattherearofthebackupalarmregulatestheintensityofsound.

Thealarmissetatthehighestsoundlevelwhenthemachineisshippedfromthefactory.The settingshouldremainonhigh,unlessthejobsiterequiresalowerintensityofsound.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedNov109:53:27UTC+05302023

Product:INTEGRATEDTOOLCARRIER

Model:IT14GINTEGRATEDTOOLCARRIER1WN

Configuration:IT14GIntegratedToolcarrier1WN00660-UP(MACHINE)

Thebatteriesarelocatedontherightsideoftheenginecompartment.Theenginecompartmentis locatedonthebacksideofthemachine.Usetheproprodtoholdtheengineaccessdooropen.

Tightenthebatteryretainersonallbatteriesatevery1000hourinterval.

Performthefollowingproceduresatevery1000hourinterval.Checkthefollowingareasmore often,asrequired:

•Cleanthetopofthebatterieswithacleancloth.

•Keeptheterminalscleanandcoattheterminalswithpetroleumjelly.

•Keeptheterminalcoversinplace.

1.Opentheengineaccessdoor.

2.Cleanthetopofthebatterieswithacleancloth.Keeptheterminalscleanandcoatedwith petroleumjelly.Installtheterminalcoversafteryoucoattheterminals.

3.Closetheengineaccessdoor.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedNov109:53:44UTC+05302023

Product:INTEGRATEDTOOLCARRIER

Model:IT14GINTEGRATEDTOOLCARRIER1WN

Configuration:IT14GIntegratedToolcarrier1WN00660-UP(MACHINE)

MediaNumber-SEBU6869-03PublicationDate-01/06/2002DateUpdated-11/06/2002

Battery-Recycle

SMCS-1401-561

i08232552

Alwaysrecycleabattery.Neverdiscardabattery.Returnusedbatteriestooneofthefollowing locations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Arecyclingfacility

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedNov109:54:00UTC+05302023

Product:INTEGRATEDTOOLCARRIER

Model:IT14GINTEGRATEDTOOLCARRIER1WN

Configuration:IT14GIntegratedToolcarrier1WN00660-UP(MACHINE)

BatteryElectrolyteLevel-Check

SMCS-1401-535-FLV

Tightenthebatteryretainersonallofthemachines.Tightenthebatteryretainersatevery1000 hours.

Checkthefollowingitemsatevery1000hours.Ifnecessary,checkthefollowingitemsmore often.

•Cleanthetopofthebatterieswithacleancloth.

•Cleanthebatteryterminals.Asneeded,coatthebatteryterminalswithpetroleumjelly.

Abatteryshouldnotrequiremorethan30cc(1oz)ofwaterpercellperweek.Thisshouldexist withtheproperchargingrateandwithamoderateclimate.

Inextremetemperatures,checkthewaterinthecellsweekly.

Illustration2g00448380

1.Opentheengineaccessdooronthebacksideofthemachine.Usetheproprodtoholdthe engineaccessdooropen.

2.Cleanthebatterysurfacewithacleancloth.Keeptheterminalscleanandkeeptheterminals coatedwithpetroleumjelly.Installthepostcoverafteryoucoatthepostwithpetroleum jelly.

3.Inspecttheelectrolytelevelineachbatterycell.Amaintenancefreebatterydoesnotrequire inspection.Maintaintheelectrolyteleveltothebottomofthefilleropenings.Usedistilled water.Ifdistilledwaterisnotavailable,usecleandrinkingwater.

4.Closetheengineaccessdoor.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedNov109:54:16UTC+05302023

Product:INTEGRATEDTOOLCARRIER

Model:IT14GINTEGRATEDTOOLCARRIER1WN

Configuration:IT14GIntegratedToolcarrier1WN00660-UP(MACHINE) OperationandMaintenanceManual

Battery,BatteryCableorBatteryDisconnectSwitchReplace

SMCS-1401-510;1402-510;1411-510

1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.

Illustration2g00448380

2.Opentheengineaccessdooronthebacksideofthemachine.Usetheproprodtoholdthe engineaccessdooropen.

Illustration3g00389326

3.Ifthemachineisequippedwithabatterydisconnectswitch,turntheswitchtoOFF(1). Removethebatterydisconnectswitchkey.

Note:Ifthemachineisnotequippedwithabatterydisconnectswitch,disconnectthe negativebatterycablefromtheframe.Then,continuewithstep5.

NOTICE

Donotallowthedisconnectedbatterycabletocontactthedisconnect switch.

4.Atthebatterydisconnectswitch,disconnectthenegativebatterycablethatisconnectedto theframe.

5.Disconnectthenegativebatterycableatthebattery.

6.Performthenecessaryrepairs.Replacethecableorthebatteries,asneeded.

7.Connectthenegativebatterycableatthebattery.

8.Connectthebatterycableatthebatterydisconnectswitch,ifequipped.Ifthemachineisnot equippedwithabatterydisconnectswitch,connectthenegativecabletotheframe.

9.Installthebatterydisconnectswitchkey.TurnthebatterydisconnectswitchtoON(2).

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedNov109:54:35UTC+05302023

Product:INTEGRATEDTOOLCARRIER

Model:IT14GINTEGRATEDTOOLCARRIER1WN

Configuration:IT14GIntegratedToolcarrier1WN00660-UP(MACHINE)

This is the sample of the manual if you need complete manual Click Here to download