WedAug202:07:39UTC+05302023
This is the sample of the manual if you need complete manual Click Here to download
Copyright1993-2023CaterpillarInc. AllRightsReserved.
PrivateNetworkForSISLicensees.
WedAug202:07:24UTC+05302023
Product:INTEGRATEDTOOLCARRIER
Model:IT14FINTEGRATEDTOOLCARRIER4EL
Configuration:IT14FTOOLCARRIER4EL00001-UP(MACHINE)POWEREDBY3114ENGINE
Safety
Operation
WedAug202:08:14UTC+05302023
Product:INTEGRATEDTOOLCARRIER
Model:IT14FINTEGRATEDTOOLCARRIER4EL
Configuration:IT14FTOOLCARRIER4EL00001-UP(MACHINE)POWEREDBY3114ENGINE
Product:INTEGRATEDTOOLCARRIER
Model:IT14FINTEGRATEDTOOLCARRIER4EL
Configuration:IT14FTOOLCARRIER4EL00001-UP(MACHINE)POWEREDBY3114ENGINE
OperationandMaintenanceManual
IT14FINTEGRATEDTOOLCARRIER
MediaNumber-SEBU6695-00PublicationDate-01/04/1993DateUpdated-11/10/2001
CoolingSystemSpecifications
CoolantInformation
Dieselengineoperatingtemperatureshaveincreasedtoimproveengineefficiency.Thismeans propercoolingsystemmaintenanceisespeciallyimportant.Overheating,overcooling,pitting, cavitationerosion,crackedheads,pistonseizures,andpluggedradiatorsareclassiccoolingsystem failures.Infact,coolantisasimportantasthequalityoffuelandlubricatingoil.
NOTICE
Caterpillarrecommendsthatthecoolantmixturecontainaminimum of30%CaterpillarAntifreeze,orequivalent.Liquidsupplemental coolantadditivemustbeadded,whennotusingCaterpillarAntifreeze, whichcontainstheproperadditive.
Neveraddcoolanttoanoverheatedengine,enginedamagecanresult. Allowtheenginetocoolfirst.
Allwateriscorrosiveatengineoperatingtemperature.Thecooling systemshouldbeprotectedwitha3to6%concentrationofliquid supplementalcoolantadditiveatalltimes,regardlessofthe concentrationofantifreeze.
Excessivesupplementalcoolantadditivegreaterthanthe recommended6%,togetherwithconcentrationsofantifreezegreater than65%cancausedepositstoformandcanresultinradiatortube blockage,overheating,and/orwaterpumpsealdamage.
Donotuseliquidsupplementalcoolantadditiveorelementsor antifreezewithDowtherm209Full-Fillcoolant.Dowtherm209FullFillcoolantisnotcompatiblewithotherantifreezeandcoolant mixtures.
Dowtherm209Full-Fillcoolantwilllowerthewaterpumpcavitation temperatureandcoolantboilingpoint.Theseloweredtemperatures willcauseoverheatingatalowerambienttemperaturethanan ethyleneglycolandwatermix.IfDowthermisused,followthe
instructionsprovidedanduseonlytheinhibitorpackagerecommended bythesupplier.
Ifthemachineistobestoredin,orshippedto,anareawithfreezing temperatures,thecoolingsystemmustbeprotectedtothelowest expectedoutside(ambient)temperature.
Theenginecoolingsystemisnormallyprotectedto-28°C(-20°F)with CaterpillarAntifreeze,whenshippedfromthefactoryunlessspecial requirementsaredefined.
Checkthespecificgravityofthecoolantsolutionfrequentlyincoldweathertoensureadequate protection.
Cleanthecoolingsystemifitiscontaminated,iftheengineoverheatsoriffoamingisobservedin theradiator.
Coolantshouldbedrained,thesystemcleanedandnewcoolantaddedevery3000servicehoursor twoyears.WhennotusingCaterpillarAntifreezeandsupplementalcoolantadditiveas recommended,thedrainperiodmustbeshortenedto1500servicehoursoroneyear.
Fillingatover20liters(5U.S.gallons)perminutecancauseairpocketsinthecoolingsystem.
Afterdrainingandrefillingthecoolingsystem,operatetheenginewiththeradiatorcapremoved untilthecoolantreachesnormaloperatingtemperatureandthecoolantlevelstabilizes.Add coolantasnecessarytofillthesystemtotheproperlevel.
Neveroperatewithoutathermostatinthecoolingsystem.Coolingsystemproblemscanarise withoutathermostat.
RefertoKnowYourCoolingSystem,SEBD0518,andCoolantandYourEngine,SEBD0970,for moredetailedspecifications.
CoolantWater
Hardwater,orwaterwithhighlevelsofcalciumandmagnesiumions,encouragestheformation ofinsolublechemicalcompoundsbycombiningwithcoolingsystemadditivessuchassilicates andphosphates.
Thetendencyofsilicatesandphosphatestoprecipitateout-of-solutionincreaseswithincreasing waterhardness.Hardwater,orwaterwithhighlevelsofcalciumandmagnesiumionsencourages theformationofinsolublechemicals,especiallyafteranumberofheatingandcoolingcycles.
Caterpillarpreferstheuseofdistilledwaterordeionizedwatertoreducethepotentialandseverity ofchemicalinsolubility.
Usingwaterthatmeetstheminimumacceptablewaterrequirementmaynotpreventdrop-outof thesechemicalcompoundstotally,butshouldminimizetheratetoacceptablelevels.
Antifreeze
NOTICE
Caterpillarrecommendsthatthecoolantmixcontainaminimumof 30%CaterpillarAntifreeze,orequivalentandacceptablewaterto maintainanadequatewaterpumpcavitationtemperatureforefficient waterpumpperformance.
Premixcoolantsolutiontoprovideprotectiontothelowestexpected outside(ambient)temperature.Pureundilutedantifreezewillfreezeat -23°C(-10°F).
Onlyuseagreaterconcentration(above30%)ofCaterpillar Antifreezeasneededforanticipatedoutside(ambient)temperatures. Donotexceedacoolantmixtureof60%antifreezetowatersincea concentrationabove60%antifreezewillreducetheengine'sfreeze protectionandincreasethepossibilityofdepositformationinthe coolingsystem.
UseCaterpillarAntifreezeorGMSpecification6038-MAntifreeze.CaterpillarAntifreezeis availablethroughyourCaterpillardealerinquantitiesthatfollow.
Mostcommercialantifreezesareformulatedforgasolineengineapplicationsandwill,therefore, havehighsilicatecontent.CaterpillarAntifreezeisformulatedwithalowsilicatecontentandthe propercoolantadditivesforheavydutydieselengines.
GMSpecification6038-Misalowsilicateantifreeze,butsupplementalcoolantadditivemustbe added.
ThemajoradvantagesofCaterpillarAntifreezeare:
*Significantlyreduceswaterpumpsealleakageproblemscausedbyexcessive concentrationofchemicaladditives.
*Thereisnoneedtoaddsupplementalcoolantadditiveoninitialfillwhichmustbedone withcurrentcommerciallyavailableantifreezes.
*Highsilicateantifreezesusedwithasupplementalcoolantadditivecancauseabuildupof solidsoveraperiodoftimewhichcancauseplugging,lossofheattransfer,andwaterpump sealdamage.
Makeproperantifreezeadditions.
Addingpureantifreezeasamakeupsolutionforcoolingsystemtop-offisanunacceptable practice.Itincreasestheconcentrationofantifreezeinthecoolingsystemwhichincreasesthe concentrationofdissolvedsolidsandundissolvedchemicalinhibitorsinthecoolingsystem.Add antifreezemixedwithwatertothesamefreezeprotectionasyourcoolingsystem.
UsethechartbelowtoassistindeterminingtheconcentrationofCaterpillarAntifreezetouse.
SupplementalCoolantAdditive
Supplementalcoolantadditiveisnecessarytopreventrust,scale,pittingand/orcorrosionof enginepartsthatcoolantcomesincontactwith.MostantifreezesolutionsDONOTcontain sufficientsupplementalcoolantadditive.
NOTICE
Alwaysaddsupplementalcoolantadditiveorequivalenttothecoolant, orinstallaCaterpillarsupplementalcoolantadditiveelement(if equipped).Neverusecoolantonly,exceptifCaterpillarAntifreezeis beingusedwhichcontainstheadditive.Inthiscase,nosupplemental coolantadditiveisneededoninitialfill,butisnecessaryona maintenancebasis.
Usesupplementalcoolantadditiveorasupplementalcoolantadditive element(ifequipped).Thiswillprovidea3to6%concentrationinthe coolingsystemtohelppreventcorrosion.
Topreventoverinhibitingtheengine'scoolingsystem,neveruseboth theliquidsupplementalcoolantadditiveandthesupplementalcoolant additiveelement(ifequipped)atthesametime.Theuseofthese additivestogethercouldresultinexcessiveconcentrationthatwould exceedtheCaterpillarrecommendedmaximumof6%.
Excessiveconcentrationofanadditivecanformdepositsonthehigher temperaturesurfacesofthecoolingsystemandcreateabarrierthat reducestheengine'sheattransfercharacteristics.Reducedheat transfercouldcausecrackingofthecylinderheadandotherhigh temperaturecomponents.Excessiveconcentrationsofadditivecould alsoacceleratewaterpumpsealwear.
SupplementalcoolantadditiveisneededwhennotusingCaterpillar Antifreezeforpremixedcoolantsolution.
LiquidsupplementalcoolantadditivecanbepurchasedfromyourCaterpillardealer.Followthe instructionsonthecontainer.
NOTICE
DONOTaddsupplementalcoolantadditiveatinitialfillwhenusing CaterpillarAntifreeze.CaterpillarAntifreezecontainsthenecessary supplementalcoolantadditiveprecharge.Additionofsupplemental coolantadditivecouldresultinanoverconcentration.
OninitialfillofaneworreconditionedengineifCaterpillarAntifreezeisnotused,add1liter(1 quart)ofsupplementalcoolantadditive,orequivalent,foreach30liters(8U.S.gallons)sothat thecoolingsystemwillhavea3to6%concentrationofsupplementalcoolantadditive.
Tomaintaina3to6%concentrationofadditive,addliquidsupplementalcoolantadditiveor installamaintenancesupplementalcoolantadditiveelement(ifequipped),every250servicehours oroilchange,whicheveroccursfirst.Usethe8T5296TestKittocheckforconcentration.
Iftheengineisnotequippedwithspin-onelement,add.25liter(.50pint)ofsupplementalcoolant additiveforeach38liters(10U.S.gallons)ofcoolantcapacitytomaintainthe3to6% concentrationofadditive.
CoolingSystemCleaning
CaterpillarCoolingSystemCleanersaredesignedtocleanthesystemofharmfulscaleand corrosion.Itdissolvesmineralscale,corrosionproducts,lightoilcontaminationandsludge.
Cleanthesystemaccordingtothemaintenanceintervalchart,orwheneverthecoolantisdirtyor foaming.
CoolingsystemcleanersareavailablefromyourCaterpillardealerinthequantitieslistedbelow. Followthelabeldirectionsforproperusage.
Copyright1993-2023CaterpillarInc. AllRightsReserved.
WedAug202:11:46UTC+05302023
Product:INTEGRATEDTOOLCARRIER
Model:IT14FINTEGRATEDTOOLCARRIER4EL
Configuration:IT14FTOOLCARRIER4EL00001-UP(MACHINE)POWEREDBY3114ENGINE
OperationandMaintenanceManual
IT14FINTEGRATEDTOOLCARRIER
MediaNumber-SEBU6695-00PublicationDate-01/04/1993DateUpdated-11/10/2001
Every10ServiceHoursorDaily
SMCS-7606
YoumustreadandunderstandthewarningsandinstructionscontainedintheSafetysectionof thismanualbeforeperforminganyoperationormaintenanceprocedures.
EngineCrankcaseOil
ChecktheOilLevel
NOTICE
Donotoverfillthecrankcase.Enginedamagecanresult.
1.Opentheengineaccessdoorlocatedontherightsideofthemachine.
2.Maintaintheoillevelbetweenthemarksonthedipstick(1)withtheenginerunning.
Maintaintheoillevelbetweenthemarksontheenginestoppedsideofthedipstick(1)withthe enginestopped.
3.Removetheoilfillcap(2)andaddoilifnecessary.
4.Cleanandinstallthefillcap.
5.Closetheaccessdoor.
TransmissionSystemOil
ChecktheOilLevel
Thedipstickislocatedontheleftsideofthemachine.
1.Maintaintheoilbetweenthemarksonthelowidlesideofthedipstick/fillcapwiththe transmissioninneutral.
Maintaintheoilbetweenthemarksontheenginestoppedsideofthedipstick/fillcap.
2.Removetheoildipstick/fillcapandaddoilifnecessary.
3.Cleanandinstallthedipstick/fillcap.
Replacethefilterelementifthecabtransmissionoilfilterindicatorcomesonduringoperation. RefertothetopicTransmissionOilFilterintheEvery500ServiceHoursor3Monthssectionof thismanual.
HydraulicTankOil
ChecktheOilLevel
Thehydraulicoiltankislocatedontherightsideofthemachine.
1.MaintaintheoillevelabovetheADDCOLDmarkonthesightgauge(1).
2.Removetheoilfillcap(2)andaddoil,ifnecessary,throughthefilltube.
3.Cleanandinstallthefillcap.
1.Opentheenginecompartmentdoorlocatedontherightsideofthemachine.Maintainthe coolantlevelbetweentheLOWandFULLmarksontheradiatorreservoir.Ifitisnecessarytoadd coolantdaily,checkforleaks.
Theradiatorcapislocatedinthetophoodofthemachineattheleftrear.
2.Ifthecoolantlevelislow,removetheradiatorcapslowlytorelievepressure.
3.Inspectthecapandcapsealfordamage,depositsorforeignmaterial.Cleanthecapwithaclean clothorreplacethecapifitisdamaged.
4.Installthecap.
5.Inspecttheradiatorcorefordebrisandcleanifnecessary.
Compressedairispreferred,buthighpressurewaterorsteamcanbeusedtoremovedust,leaves andgeneraldebrisfromaradiator.Cleanasrequiredbyconditionofradiator.
FuelTankDrainValve
DraintheWaterandSediment
Opentheaccessdoorlocatedontheleftsideofthemachine.
1.Openthedrainvalveandallowthewaterandsedimenttodrain.
2.Closethedrainvalve.
Walk-AroundInspection
InspectMachine
NOTICE
Accumulatedgreaseandoilonamachineisafirehazard.Removethis debriswithsteamcleaningorhighpressurewater,atleastevery1000 hoursoreachtimeanysignificantquantityofoilisspilledona machine.
NOTE:Keepaclosewatchforleaks.Ifleakingisobserved,findthesourceandcorrecttheleak. Checkthefluidlevelsmorefrequentlythantherecommendedperiodsifleakingissuspectedor observed.
Inspecttheengineaircleaner(3)fordirtbuildup.Squeezetheoutlettubeslightlytoallowdirtto comeout.
Inspecttheattachmentandlinkage(6)fordamageorexcessivewear.Repairifdamaged.
Inspectthelights(5)forbrokenbulbsandlenses.Replaceifbroken.
Inspectandremoveanytrashbuildupintheenginecompartment(2).
Inspectthecoolingsystemforleaks,faultyhosesandtrashbuildup.Correctanyleaksandremove anytrashfromtheradiator(1).
Inspectallengineattachmentbeltsforworncrackedorfrayededges.Replaceifworn,cracked, frayedorbroken.
Inspectthehydraulicsystemforleaks.Inspectthetank(9),cylinderrodseals,hoses,tubes,plugs, jointsandfittings.Correctanyleaks.
Inspecttheaxles(8)anddifferentials(frontandrear)underthemachineforleaks.
Inspecttires(frontandrear)(7)fordamageandproperinflation.Replaceanymissingvalvecaps.
Inspecttransmissionforleaks.
Besurethecoversandguardsarefirmlyinplace.Inspectfordamage.
Inspectthesteps,walkwaysandhandholds(4)fortheirconditionandcleanliness.Inspectthe RolloverProtectiveStructure(ROPS)(ifequipped)fordamage.Ifrepairisnecessarycontactyour Caterpillardealer.TightenanylooseROPSbolts.
Inspecttheoperator'scompartmentforcleanliness.Keepitclean.
Adjusttherearviewmirrorsforbestvision.
WindowCleaning
Usecommerciallyavailablewindowcleaningsolutionstocleanthewindows.Cleantheoutside windowsfromtheground,unlesshandholdsareavailable.
SeatBelt
InspectforWearorDamage
Replacetheseatbeltafterthreeyearsofusage,regardlessofappearance.
Seatbeltandmountinghardwaremustbeinspectedforwearordamagebeforeoperatingthe machine.Replacethebeltormountinghardwareifwornordamaged.
Brakes,IndicatorsandGauges
TestforProperFunction
Lookforbrokengaugelensesorindicatorlights,switches,etc.
Starttheengine.
Lookforinoperativegaugesandalertindicators.
Turnallmachinelightson.Checkforproperoperation.
Soundtheforwardhorn.
Movethemachineforwardandtesttheservicebrakes.Ifservicebrakesdonotfunctionproperly refertothetopicBrakesintheEvery250ServiceHoursorMonthlysectionofthismanual.
Totesttheparkingbrakes,engagetheparkingbrakes,movethetransmissiontothirdspeed forwardandtrytomovethemachineforward.
IfparkingbrakesdonotfunctionproperlyrefertotopicBrakesinEvery250ServiceHoursor Monthlysectionofthismanual.
Stoptheengine.
Makeanyneededrepairsbeforeoperating.
Back-upAlarm
Test
TurnthestartswitchtoONtoperformthetest.
Applytheservicebrake.MovethetransmissioncontrolleverintoREVERSE.
Thealarmshouldstarttosoundimmediately.Itwillcontinuetosounduntilthetransmission controlleverismovedtoNEUTRALorFORWARD.
Thesoundlevelcanbeadjustedbymovingtheadjustmentonbackofalarmtomeetoperating requirements.Thealarmissetatthehighestsoundlevelwhenshippedfromthefactory.The settingshouldremainonhigh,unlessthejobsiterequiresalowerlevel.
Theback-upalarmislocatedontherearofthemachine.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
WedAug202:13:08UTC+05302023
Product:INTEGRATEDTOOLCARRIER
Model:IT14FINTEGRATEDTOOLCARRIER4EL
Configuration:IT14FTOOLCARRIER4EL00001-UP(MACHINE)POWEREDBY3114ENGINE
OperationandMaintenanceManual
IT14FINTEGRATEDTOOLCARRIER
MediaNumber-SEBU6695-00PublicationDate-01/04/1993DateUpdated-11/10/2001
Every50ServiceHoursorWeekly
SMCS-7606
YoumustreadandunderstandthewarningsandinstructionscontainedintheSafetysectionof thismanualbeforeperforminganyoperationormaintenanceprocedures.
CabAirSystem
CleanFilters
NOTE:Cleanfiltersmoreoftenindustyconditions.
1.Removethefiltercoverslocatedbehindtheoperator'sseat.
2.Removethefilterelements.Cleanthefilterelementswithpressureairorwashtheelementsin warmwaterandanonsudsinghouseholddetergent.
3.Rinseincleanwaterandairdrythoroughly.
This is the sample of the manual if you need complete manual Click Here to download