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Product: INTEGRATED TOOLCARRIER
Model: IT12B INTEGRATED TOOLCARRIER 1KF
Configuration: IT12B INTEGRATED TOOLCARRIER 1KF00001-00819 (MACHINE) POWERED BY 3114 ENGINE
Operation and Maintenance Manual
IT12B AND IT14B INTEGRATED TOOLCARRIER
Media Number -SEBU6284-02
Publication Date -01/10/1990
Specifications and Model Views
Engine (1), fuel tank (2), attachment (3), and cab or canopy (4).
Date Updated -11/10/2001
Operator's compartment (5), hydraulic tank (6), radiator (7), transmission (8), and battery (9).
Key disconnect switch (10).
Basic machine shipping specifications are listed below.
Product: INTEGRATED TOOLCARRIER
Model: IT12B INTEGRATED TOOLCARRIER 1KF
Configuration: IT12B INTEGRATED TOOLCARRIER 1KF00001-00819 (MACHINE) POWERED BY 3114 ENGINE
Operation and Maintenance Manual
IT12B AND IT14B INTEGRATED TOOLCARRIER
Media Number -SEBU6284-02
Foreword
Publication Date -01/10/1990
Date Updated -11/10/2001
This manual contains safety, operation, transportation, lubrication and maintenance information.
Some photographs or illustrations in this publication show details or attachments that may be different from your machine. Guards and covers may have been removed for illustrative purposes.
Continuing improvement and advancement of product design may have caused changes to your machine which are not included in this publication. Read-study-and keep it with the machine.
Whenever a question arises regarding your machine, or this publication, please consult your Caterpillar dealer for the latest available information.
Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning labels used on the machine.
Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this product.
Operation
The operation section is a reference for the new operator and a refresher for the experienced one. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation and towing information.
Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine.
Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.
Maintenance
The maintenance section is a guide to equipment care. The illustrated, step-by-step instructions are grouped by servicing intervals. Items without specific intervals are listed under "When Required" topics. Items in the "Maintenance Intervals" chart are referenced to detailed instructions that follow.
Maintenance Intervals
Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) may be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first.
Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in the "Maintenance Intervals" chart may be necessary.
Perform service on items at multiples of the original requirement. For example, at "Every 500 Service Hours or 3 Months," also service those items listed under "Every 250 Service Hours or Monthly" and "Every 10 Service Hours or Daily."
Machine Description
This machine is equipped with 3114 diesel engine. It has a 4 speed forward - 3 speed reverse transmission.
This machine has a variety of uses.
Machine Storage
For complete machine storage information refer to Special Instruction SEHS9031, "Storage Procedure for Caterpillar Products." Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Sep 30 22:50:53 UTC+0530 2024
Product: INTEGRATED TOOLCARRIER
Model: IT12B INTEGRATED TOOLCARRIER 1KF
Configuration: IT12B INTEGRATED TOOLCARRIER 1KF00001-00819 (MACHINE) POWERED BY 3114 ENGINE
Operation and Maintenance Manual
IT12B AND IT14B INTEGRATED TOOLCARRIER
Media Number -SEBU6284-02
Publication Date -01/10/1990
Literature Reference Materials
Caterpillar Reference Material
The following literature can be obtained through any Caterpillar dealer.
SEBD0518, "Know Your Cooling System"
SEBD0970, "Coolant and Your Engine"
SEBD0717, "Diesel Fuels and Your Engine"
SEHS7067, "Fuels Recommendations for Caterpillar Diesel Engines"
Date Updated -11/10/2001
SEBU5898, "Cold Weather Recommendations Operation and Maintenance Manual"
SEBU6310, "EMA Lubricating Oils Data Book" for engines
SEBD0640, "Oil and Your Engine"
SENR4225, IT12B Service Manual
SENR4290, IT14B Service Manual
SEBN1844, IT12B Parts Manual
SEBN1893, IT14B Parts Manual
SEHS7392, "Storage of Diesel Engines"
SEHS9031, "Storage Procedure for Caterpillar Products"
SEBF8029, "Guideline For Reusable Parts and Salvage Operations" (An index of publications on reusability or salvage of used parts.)
SEBU5407, Safety Manual
Additional Reference Material
ASTM D2896 TBN Measurements (Can normally be obtained from your local technological society, library or college.)
SAE J313 Diesel Fuels (Found in the SAE handbook or can be obtained from any local library, college or technological society.)
SAE J754 Nomenclature (Normally found in the SAE handbook.)
SAE J183 Classification (Normally found in the SAE handbook.)
Maintenance Chart and Decal
SELU6284 chart contains lubrication and maintenance information with an overhead view of product, on oil and tear resistant material. Chart contains refill capacities, lubricant recommendations and daily walk-around inspection information.
SEEU6284 decal contains lubrication and maintenance information with an overhead view of product, including lubricant and refill capacity recommendations. Decal can be placed anywhere, but should not be placed over other signs or on windows.
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 30 22:53:31 UTC+0530 2024
Product: INTEGRATED TOOLCARRIER
Model: IT12B INTEGRATED TOOLCARRIER 1KF
Configuration: IT12B INTEGRATED TOOLCARRIER 1KF00001-00819 (MACHINE) POWERED BY 3114 ENGINE
Operation and Maintenance Manual
IT12B AND IT14B INTEGRATED TOOLCARRIER
Media Number -SEBU6284-02
Publication Date -01/10/1990
Cooling System Specifications
Coolant Information
Date Updated -11/10/2001
Diesel engine operating temperatures have increased to improve engine efficiency. This means proper cooling system maintenance is especially important. Overheating, overcooling, pitting, cavitation erosion, cracked heads, piston seizures, and plugged radiators are classic cooling system failures. In fact, coolant is as important as the quality of fuel and lubricating oil.
NOTICE
Caterpillar recommends that the coolant mixture contain a minimum of 30% Caterpillar Antifreeze, or equivalent. Liquid supplemental coolant additive must be added, when not using Caterpillar Antifreeze, which contains the proper additive.
Never add coolant to an overheated engine, engine damage can result. Allow the engine to cool first.
All water is corrosive at engine operating temperature. The cooling system should be protected with a 3% to 6% concentration of liquid supplemental coolant additive at all times, regardless of the concentration of antifreeze.
Excessive supplemental coolant additive greater than the recommended 6%, together with concentrations of antifreeze greater than 65% can cause deposits to form and can result in radiator tube blockage, overheating, and/or water pump seal damage.
Do not use liquid supplemental coolant additive or elements or antifreeze with Dowtherm 209 Full-Fill coolant. Dowtherm 209 FullFill coolant is not compatible with other antifreeze and coolant mixtures.
Dowtherm 209 full-fill coolant will lower the water pump cavitation temperature and coolant boiling point. These lowered temperatures will cause overheating at a lower ambient temperature than an ethylene glycol and water mix. If Dowtherm is used, follow the
instructions provided and use only the inhibitor package recommended by the supplier.
If the machine is to be stored in, or shipped to, an area with freezing temperatures, the cooling system must be protected to the lowest expected outside (ambient) temperature.
The engine cooling system is normally protected to -28°C (-20°F) with Caterpillar Antifreeze, when shipped from the factory unless special requirements are defined.
Check the specific gravity of the coolant solution frequently in cold weather to ensure adequate protection.
Clean the cooling system if it is contaminated, if the engine overheats or if foaming is observed in the radiator.
Coolant should be drained, the system cleaned and new coolant added every 3000 service hours or two years. When not using Caterpillar Antifreeze and supplemental coolant additive as recommended, the drain period must be shortened to 1500 service hours or one year.
Filling at over 20 liters (5 U.S. gallons) per minute can cause air pockets in the cooling system.
After draining and refilling the cooling system, operate the engine with the radiator cap removed until the coolant reaches normal operating temperature and the coolant level stabilizes. Add coolant as necessary to fill the system to the proper level.
Never operate without a thermostat in the cooling system. Cooling system problems can arise without a thermostat.
Refer to "Know Your Cooling System," form SEBD0518 and "Coolant and Your Engine" form SEBD0970, for more detailed specifications.
Coolant Water
Hard water, or water with high levels of calcium and magnesium ions, encourages the formation of insoluble chemical compounds by combining with cooling system additives such as silicates and phosphates.
The tendency of silicates and phosphates to precipitate out-of-solution increases with increasing water hardness. Hard water, or water with high levels of calcium and magnesium ions encourages the formation of insoluble chemicals, especially after a number of heating and cooling cycles.
Caterpillar prefers the use of distilled water or deionized water to reduce the potential and severity of chemical insolubility.
Using water that meets the minimum acceptable water requirement may not prevent drop-out of these chemical compounds totally, but should minimize the rate to acceptable levels.
Antifreeze
NOTICE
Caterpillar recommends that the coolant mix contain a minimum of 30% Caterpillar Antifreeze, or equivalent and acceptable water to maintain an adequate water pump cavitation temperature for efficient water pump performance.
Premix coolant solution to provide protection to the lowest expected outside (ambient) temperature. Pure undiluted antifreeze will freeze at -23°C (-10°F).
Only use a greater concentration (above 30%) of Caterpillar Antifreeze as needed for anticipated outside (ambient) temperatures. Do not exceed a coolant mixture of 60% antifreeze to water since a concentration above 60% antifreeze will reduce the engine's freeze protection and increase the possibility of deposit formation in the cooling system.
Use Caterpillar Antifreeze or GM Specification 6038-M Antifreeze. Caterpillar Antifreeze is available through your Caterpillar dealer in quantities that follow.
Most commercial antifreezes are formulated for gasoline engine applications and will, therefore, have high silicate content. Caterpillar Antifreeze is formulated with a low silicate content and the proper coolant additives for heavy duty diesel engines.
GM Specification 6038-M is a low silicate antifreeze, but supplemental coolant additive must be added.
The major advantages of Caterpillar Antifreeze are:
* Significantly reduces water pump seal leakage problems caused by excessive concentration of chemical additives.
* There is no need to add supplemental coolant additive on initial fill which must be done with current commercially available antifreezes.
* High silicate antifreezes used with a supplemental coolant additive can cause a build-up of solids over a period of time which can cause plugging, loss of heat transfer, and water pump seal damage.
Make proper antifreeze additions.
Adding pure antifreeze as a makeup solution for cooling system top-up is an unacceptable practice. It increases the concentration of antifreeze in the cooling system which increases the concentration of dissolved solids and undissolved chemical inhibitors in the cooling system. Add antifreeze mixed with water to the same freeze protection as your cooling system.
Use the chart below to assist in determining the concentration of Caterpillar Antifreeze to use.
Supplemental Coolant Additive
Supplemental coolant additive is necessary to prevent rust, scale, pitting and/or corrosion of engine parts that coolant comes in contact with. Most antifreeze solutions DO NOT contain sufficient supplemental coolant additive.
NOTICE
Always add supplemental coolant additive or equivalent to the coolant, or install a Caterpillar supplemental coolant additive element (if equipped). Never use coolant only, except if Caterpillar Antifreeze is being used which contains the additive. In this case, no supplemental coolant additive is needed on initial fill, but is necessary on a maintenance basis.
Use supplemental coolant additive or a supplemental coolant additive element (if equipped). This will provide a 3% to 6% concentration in the cooling system to help prevent corrosion.
To prevent overinhibiting the engine's cooling system, never use both the liquid supplemental coolant additive and the supplemental coolant additive element (if equipped) at the same time. The use of these additives together could result in excessive concentration that would exceed the Caterpillar recommended maximum of 6%.
Excessive concentration of an additive can form deposits on the higher temperature surfaces of the cooling system and create a barrier that reduces the engine's heat transfer characteristics. Reduced heat transfer could cause cracking of the cylinder head and other high temperature components. Excessive concentrations of additive could also accelerate water pump seal wear.
Supplemental coolant additive is needed when not using Caterpillar Antifreeze for premixed coolant solution.
Liquid supplemental coolant additive can be purchased from your Caterpillar dealer. Follow the instructions on the container.
NOTICE
DO NOT add supplemental coolant additive at initial fill when using Caterpillar Antifreeze. Caterpillar Antifreeze contains the necessary supplemental coolant additive precharge. Addition of supplemental coolant additive could result in an overconcentration.
On initial fill of a new or reconditioned engine if Caterpillar Antifreeze is not used, add 1 liter (1 quart) of supplemental coolant additive, or equivalent, for each 30 liters (8 U.S. gallons) so that the cooling system will have a 3% to 6% concentration of supplemental coolant additive.
To maintain a 3% to 6% concentration of additive, add liquid supplemental coolant additive or install a maintenance supplemental coolant additive element (if equipped), every 250 service hours or oil change, whichever occurs first. Use the 8T5296 Test Kit to check for concentration.
If the engine is not equipped with spin-on element, add .25 liter (1/2 pint) of supplemental coolant additive for each 38 liters (10 U.S. gallons) of coolant capacity to maintain the 3% to 6% concentration of additive.
Cooling System Cleaning
Caterpillar Cooling System Cleaners are designed to clean the system of harmful scale and corrosion. It dissolves mineral scale, corrosion products, light oil contamination and sludge.
Clean the system according to the maintenance interval chart, or whenever the coolant is dirty or foaming.
Cooling system cleaners are available from your Caterpillar dealer in the quantities listed below. Follow the label directions for proper usage.
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Mon Sep 30 22:55:25 UTC+0530 2024
Product: INTEGRATED TOOLCARRIER
Model: IT12B INTEGRATED TOOLCARRIER 1KF
Configuration: IT12B INTEGRATED TOOLCARRIER 1KF00001-00819 (MACHINE) POWERED BY 3114 ENGINE
Operation and Maintenance Manual
IT12B AND IT14B INTEGRATED TOOLCARRIER
Media Number -SEBU6284-02
Publication Date -01/10/1990
Every 10 Service Hours or Daily
Date Updated -11/10/2001
You must read and understand the warnings and instructions contained in the Safety section of this manual before performing any operation or maintenance procedures.
Engine Oil
Check Oil Level
NOTICE
Do not overfill the crankcase. Engine damage can result.
1. Open the access cover on the right side of the machine.
2. Maintain the oil level between the ADD and FULL marks on the dipstick (1).
3. Remove the oil fill plug (2) and add oil if necessary.
4. Clean and install the fill plug.
5. Close the access cover.
Transmission Oil
Check Oil Level
The transmission oil dipstick is located on the left side of the machine at the hitch.
1. Maintain the oil between the ADD and FULL marks, on the "Engine Running" side of the dipstick, with the engine warm and at LOW IDLE.
2. Add oil if necessary.
3. Clean and install the dipstick.
Hydraulic Oil
Check Oil Level
The hydraulic oil tank is located on the right side of the machine.
1. Maintain the oil level to the FULL mark on the sight gauge (1).
2. Remove the oil fill cap (2) and add oil, if necessary, through the fill tube.
3. Clean and install the fill cap.
All attachments to be level and on the ground during filling.
Cooling System
Check Coolant Level
1. Open the right side engine access cover. The coolant level sight gauge is located on the right side of the engine compartment.
2. Check the sight gauge for the coolant level.
Adding Coolant
The radiator cap is located in the top of the machine hood at the right rear.
1. Open the access cover in the hood.
2. Remove the radiator cap slowly to relieve pressure.
3. Add coolant until the coolant level to within 1 cm (1/2 in) of the bottom of the fill pipe. If it is necessary to add coolant daily, check for leaks.
4. Inspect the cap seal. Replace the cap if it is damaged.
5. Install the cap. Close the access cover.
Fuel Tank
Drain Water and Sediment
Drain valve is located at the left side of the machine under the fuel tank.
1. Open the access door.
2. Open the drain valve and allow the water and sediment to drain.
3. Close the drain valve.
4. Close the access door.
Walk-Around Inspection
Inspect Machine
NOTICE
Accumulated grease and oil on a machine is a fire hazard. Remove this debris with steam cleaning or high pressure water, at least every 1000 hours or each time any significant quantity of oil is spilled on a machine.
NOTE: Keep a close watch for leaks. If leaking is observed, find the source and correct the leak. Check the fluid levels more frequently than the recommended periods if leaking is suspected or observed.
1. Inspect the engine precleaner bowl for dirt build-up. Remove dirt from bowl when any dirt has accumulated close to the full line on bowl.
2. Inspect the attachments and linkage for damage or excessive wear. Repair if damaged.
3. Inspect the lights for broken bulbs and lenses. Replace if broken.
4. Inspect and remove any trash build-up in the engine compartment.
5. Inspect the cooling system for leaks, faulty hoses and trash build-up. Correct any leaks and remove any trash from radiator.
6. Inspect the hydraulic system for leaks. Inspect the tank, hoses, tubes, plugs, joints and fittings. Correct any leaks.
7. Inspect axles (front and rear) for leaks. If leaks are noticed, see "Differential and Final Drives" in the "When Required" section of this manual.
8. Inspect transmission for leaks.
9. Inspect tires (front and rear) for damage and proper inflation. Replace any missing valve caps.
10. Inspect the wheel brakes for oil leaks.
11. Be sure the covers and guards are firmly in place. Inspect for damage.
12. Inspect the steps, walkways and handholds for their condition and cleanliness. Inspect the Rollover Protective Structure (ROPS) (if equipped) for damage. If repair is necessary contact your Caterpillar dealer. Tighten any loose ROPS bolts.
13. Inspect the operator's compartment for cleanliness. Keep it clean.
14. Inspect the instrument panel for broken gauges and indicator lights. Replace if broken.
15. Inspect the seat belt and mounting for excessive wear and damage. Replace if damaged.
16. Adjust the rear view mirrors for best vision.
Cleaning Windows
Use commercially available window cleaning solutions to clean the windows.
Seat Belt
Inspect
for Wear or Damage
Always check condition of seat belt and mounting hardware before operating machine. Replace the seat belt after three years of usage, regardless of appearance. A date label, to determine the age of the belt, is sewn onto each belt.
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