Product:INTEGRATEDTOOLCARRIER
Model:IT12BINTEGRATEDTOOLCARRIER1KF
Configuration:IT12BINTEGRATEDTOOLCARRIER1KF00001-00819(MACHINE)POWEREDBY3114ENGINE
OperationandMaintenanceManual
IT12BANDIT14BINTEGRATEDTOOLCARRIER
MediaNumber-SEBU6284-02PublicationDate-01/10/1990DateUpdated-11/10/2001
ProductIdentificationandSerialNumberLocations
TheProductIdentificationNumber(PIN)willbeusedtoidentifyapoweredmachinethatis designedforanoperatortoride.
Caterpillarproductssuchasearthmovingequipmentnotdesignedforanoperatortoride(engines, transmissions,etc.)areidentifiedbySerialNumbers.Also,mostmajorCaterpillarattachmentsare identifiedbySerialNumbers.
Forquickreference,recordtheidentificationnumbersinthespacesprovidedbelowtheillustration photographs.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
MonSep3022:52:48UTC+05302024
Product:INTEGRATEDTOOLCARRIER
Model:IT12BINTEGRATEDTOOLCARRIER1KF
Configuration:IT12BINTEGRATEDTOOLCARRIER1KF00001-00819(MACHINE)POWEREDBY3114ENGINE
OperationandMaintenanceManual
IT12BANDIT14BINTEGRATEDTOOLCARRIER
MediaNumber-SEBU6284-02PublicationDate-01/10/1990DateUpdated-11/10/2001
SpecificationsandModelViews
Engine(1),fueltank(2),attachment(3),andcaborcanopy(4).
Operator'scompartment(5),hydraulictank(6),radiator(7),transmission(8),andbattery(9).
Keydisconnectswitch(10).
This is the sample of the manual if you need complete manual Click Here to download
Basicmachineshippingspecificationsarelistedbelow.
Copyright1993-2024CaterpillarInc.
AllRightsReserved.
PrivateNetworkForSISLicensees.
MonSep3022:52:34UTC+05302024
Product:INTEGRATEDTOOLCARRIER
Model:IT12BINTEGRATEDTOOLCARRIER1KF
Configuration:IT12BINTEGRATEDTOOLCARRIER1KF00001-00819(MACHINE)POWEREDBY3114ENGINE
OperationandMaintenanceManual
MediaNumber-SEBU6284-02PublicationDate-01/10/1990DateUpdated-11/10/2001
Foreword
Thismanualcontainssafety,operation,transportation,lubricationandmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatmaybe differentfromyourmachine.Guardsandcoversmayhavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmayhavecausedchangestoyour machinewhicharenotincludedinthispublication.Read-study-andkeepitwiththemachine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyour Caterpillardealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarninglabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingor performinglubrication,maintenanceandrepaironthisproduct.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedone. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.Theillustrated,step-by-stepinstructionsare groupedbyservicingintervals.Itemswithoutspecificintervalsarelistedunder"WhenRequired" topics.Itemsinthe"MaintenanceIntervals"chartarereferencedtodetailedinstructionsthat follow.
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily, weekly,monthly,etc.)maybeusedinsteadofservicehourmeterintervalsiftheyprovidemore convenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Recommendedserviceshouldalwaysbeperformedattheintervalthatoccursfirst.
Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanis specifiedinthe"MaintenanceIntervals"chartmaybenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,at"Every500 ServiceHoursor3Months,"alsoservicethoseitemslistedunder"Every250ServiceHoursor Monthly"and"Every10ServiceHoursorDaily."
MachineDescription
Thismachineisequippedwith3114dieselengine.Ithasa4speedforward-3speedreverse transmission.
Thismachinehasavarietyofuses.
MachineStorage
ForcompletemachinestorageinformationrefertoSpecialInstructionSEHS9031,"Storage ProcedureforCaterpillarProducts."
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
MonSep3022:50:53UTC+05302024
Product:INTEGRATEDTOOLCARRIER
Model:IT12BINTEGRATEDTOOLCARRIER1KF
Configuration:IT12BINTEGRATEDTOOLCARRIER1KF00001-00819(MACHINE)POWEREDBY3114ENGINE
OperationandMaintenanceManual
IT12BANDIT14BINTEGRATEDTOOLCARRIER
MediaNumber-SEBU6284-02PublicationDate-01/10/1990DateUpdated-11/10/2001
LiteratureReferenceMaterials
CaterpillarReferenceMaterial
ThefollowingliteraturecanbeobtainedthroughanyCaterpillardealer.
SEBD0518,"KnowYourCoolingSystem"
SEBD0970,"CoolantandYourEngine"
SEBD0717,"DieselFuelsandYourEngine"
SEHS7067,"FuelsRecommendationsforCaterpillarDieselEngines"
SEBU5898,"ColdWeatherRecommendationsOperationandMaintenanceManual"
SEBU6310,"EMALubricatingOilsDataBook"forengines
SEBD0640,"OilandYourEngine"
SENR4225,IT12BServiceManual
SENR4290,IT14BServiceManual
SEBN1844,IT12BPartsManual
SEBN1893,IT14BPartsManual
SEHS7392,"StorageofDieselEngines"
SEHS9031,"StorageProcedureforCaterpillarProducts"
SEBF8029,"GuidelineForReusablePartsandSalvageOperations"(Anindexofpublicationson reusabilityorsalvageofusedparts.)
SEBU5407,SafetyManual
AdditionalReferenceMaterial
ASTMD2896TBNMeasurements(Cannormallybeobtainedfromyourlocaltechnological society,libraryorcollege.)
SAEJ313DieselFuels(FoundintheSAEhandbookorcanbeobtainedfromanylocallibrary, collegeortechnologicalsociety.)
SAEJ754Nomenclature(NormallyfoundintheSAEhandbook.)
SAEJ183Classification(NormallyfoundintheSAEhandbook.)
MaintenanceChartandDecal
SELU6284chartcontainslubricationandmaintenanceinformationwithanoverheadviewof product,onoilandtearresistantmaterial.Chartcontainsrefillcapacities,lubricant recommendationsanddailywalk-aroundinspectioninformation.
SEEU6284decalcontainslubricationandmaintenanceinformationwithanoverheadviewof product,includinglubricantandrefillcapacityrecommendations.Decalcanbeplacedanywhere, butshouldnotbeplacedoverothersignsoronwindows.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
MonSep3022:53:31UTC+05302024
Product:INTEGRATEDTOOLCARRIER
Model:IT12BINTEGRATEDTOOLCARRIER1KF
Configuration:IT12BINTEGRATEDTOOLCARRIER1KF00001-00819(MACHINE)POWEREDBY3114ENGINE
OperationandMaintenanceManual
MediaNumber-SEBU6284-02PublicationDate-01/10/1990DateUpdated-11/10/2001
CoolingSystemSpecifications
CoolantInformation
Dieselengineoperatingtemperatureshaveincreasedtoimproveengineefficiency.Thismeans propercoolingsystemmaintenanceisespeciallyimportant.Overheating,overcooling,pitting, cavitationerosion,crackedheads,pistonseizures,andpluggedradiatorsareclassiccoolingsystem failures.Infact,coolantisasimportantasthequalityoffuelandlubricatingoil.
NOTICE
Caterpillarrecommendsthatthecoolantmixturecontainaminimum of30%CaterpillarAntifreeze,orequivalent.Liquidsupplemental coolantadditivemustbeadded,whennotusingCaterpillarAntifreeze, whichcontainstheproperadditive.
Neveraddcoolanttoanoverheatedengine,enginedamagecanresult. Allowtheenginetocoolfirst.
Allwateriscorrosiveatengineoperatingtemperature.Thecooling systemshouldbeprotectedwitha3%to6%concentrationofliquid supplementalcoolantadditiveatalltimes,regardlessofthe concentrationofantifreeze.
Excessivesupplementalcoolantadditivegreaterthanthe recommended6%,togetherwithconcentrationsofantifreezegreater than65%cancausedepositstoformandcanresultinradiatortube blockage,overheating,and/orwaterpumpsealdamage.
Donotuseliquidsupplementalcoolantadditiveorelementsor antifreezewithDowtherm209Full-Fillcoolant.Dowtherm209FullFillcoolantisnotcompatiblewithotherantifreezeandcoolant mixtures.
Dowtherm209full-fillcoolantwilllowerthewaterpumpcavitation temperatureandcoolantboilingpoint.Theseloweredtemperatures willcauseoverheatingatalowerambienttemperaturethanan ethyleneglycolandwatermix.IfDowthermisused,followthe
instructionsprovidedanduseonlytheinhibitorpackagerecommended bythesupplier.
Ifthemachineistobestoredin,orshippedto,anareawithfreezing temperatures,thecoolingsystemmustbeprotectedtothelowest expectedoutside(ambient)temperature.
Theenginecoolingsystemisnormallyprotectedto-28°C(-20°F)with CaterpillarAntifreeze,whenshippedfromthefactoryunlessspecial requirementsaredefined.
Checkthespecificgravityofthecoolantsolutionfrequentlyincoldweathertoensureadequate protection.
Cleanthecoolingsystemifitiscontaminated,iftheengineoverheatsoriffoamingisobservedin theradiator.
Coolantshouldbedrained,thesystemcleanedandnewcoolantaddedevery3000servicehoursor twoyears.WhennotusingCaterpillarAntifreezeandsupplementalcoolantadditiveas recommended,thedrainperiodmustbeshortenedto1500servicehoursoroneyear.
Fillingatover20liters(5U.S.gallons)perminutecancauseairpocketsinthecoolingsystem.
Afterdrainingandrefillingthecoolingsystem,operatetheenginewiththeradiatorcapremoved untilthecoolantreachesnormaloperatingtemperatureandthecoolantlevelstabilizes.Add coolantasnecessarytofillthesystemtotheproperlevel.
Neveroperatewithoutathermostatinthecoolingsystem.Coolingsystemproblemscanarise withoutathermostat.
Referto"KnowYourCoolingSystem,"formSEBD0518and"CoolantandYourEngine"form SEBD0970,formoredetailedspecifications.
CoolantWater
Hardwater,orwaterwithhighlevelsofcalciumandmagnesiumions,encouragestheformation ofinsolublechemicalcompoundsbycombiningwithcoolingsystemadditivessuchassilicates andphosphates.
Thetendencyofsilicatesandphosphatestoprecipitateout-of-solutionincreaseswithincreasing waterhardness.Hardwater,orwaterwithhighlevelsofcalciumandmagnesiumionsencourages theformationofinsolublechemicals,especiallyafteranumberofheatingandcoolingcycles.
Caterpillarpreferstheuseofdistilledwaterordeionizedwatertoreducethepotentialandseverity ofchemicalinsolubility.
Usingwaterthatmeetstheminimumacceptablewaterrequirementmaynotpreventdrop-outof thesechemicalcompoundstotally,butshouldminimizetheratetoacceptablelevels.
Antifreeze
NOTICE
Caterpillarrecommendsthatthecoolantmixcontainaminimumof 30%CaterpillarAntifreeze,orequivalentandacceptablewaterto maintainanadequatewaterpumpcavitationtemperatureforefficient waterpumpperformance.
Premixcoolantsolutiontoprovideprotectiontothelowestexpected outside(ambient)temperature.Pureundilutedantifreezewillfreezeat -23°C(-10°F).
Onlyuseagreaterconcentration(above30%)ofCaterpillar Antifreezeasneededforanticipatedoutside(ambient)temperatures. Donotexceedacoolantmixtureof60%antifreezetowatersincea concentrationabove60%antifreezewillreducetheengine'sfreeze protectionandincreasethepossibilityofdepositformationinthe coolingsystem.
UseCaterpillarAntifreezeorGMSpecification6038-MAntifreeze.CaterpillarAntifreezeis availablethroughyourCaterpillardealerinquantitiesthatfollow.
Mostcommercialantifreezesareformulatedforgasolineengineapplicationsandwill,therefore, havehighsilicatecontent.CaterpillarAntifreezeisformulatedwithalowsilicatecontentandthe propercoolantadditivesforheavydutydieselengines.
GMSpecification6038-Misalowsilicateantifreeze,butsupplementalcoolantadditivemustbe added.
ThemajoradvantagesofCaterpillarAntifreezeare:
*Significantlyreduceswaterpumpsealleakageproblemscausedbyexcessive concentrationofchemicaladditives.
*Thereisnoneedtoaddsupplementalcoolantadditiveoninitialfillwhichmustbedone withcurrentcommerciallyavailableantifreezes.
*Highsilicateantifreezesusedwithasupplementalcoolantadditivecancauseabuild-upof solidsoveraperiodoftimewhichcancauseplugging,lossofheattransfer,andwaterpump sealdamage.
Makeproperantifreezeadditions.
Addingpureantifreezeasamakeupsolutionforcoolingsystemtop-upisanunacceptable practice.Itincreasestheconcentrationofantifreezeinthecoolingsystemwhichincreasesthe concentrationofdissolvedsolidsandundissolvedchemicalinhibitorsinthecoolingsystem.Add antifreezemixedwithwatertothesamefreezeprotectionasyourcoolingsystem.
UsethechartbelowtoassistindeterminingtheconcentrationofCaterpillarAntifreezetouse.
SupplementalCoolantAdditive
Supplementalcoolantadditiveisnecessarytopreventrust,scale,pittingand/orcorrosionof enginepartsthatcoolantcomesincontactwith.MostantifreezesolutionsDONOTcontain sufficientsupplementalcoolantadditive.
NOTICE
Alwaysaddsupplementalcoolantadditiveorequivalenttothecoolant, orinstallaCaterpillarsupplementalcoolantadditiveelement(if equipped).Neverusecoolantonly,exceptifCaterpillarAntifreezeis beingusedwhichcontainstheadditive.Inthiscase,nosupplemental coolantadditiveisneededoninitialfill,butisnecessaryona maintenancebasis.
Usesupplementalcoolantadditiveorasupplementalcoolantadditive element(ifequipped).Thiswillprovidea3%to6%concentrationin thecoolingsystemtohelppreventcorrosion.
Topreventoverinhibitingtheengine'scoolingsystem,neveruseboth theliquidsupplementalcoolantadditiveandthesupplementalcoolant additiveelement(ifequipped)atthesametime.Theuseofthese additivestogethercouldresultinexcessiveconcentrationthatwould exceedtheCaterpillarrecommendedmaximumof6%.
Excessiveconcentrationofanadditivecanformdepositsonthehigher temperaturesurfacesofthecoolingsystemandcreateabarrierthat reducestheengine'sheattransfercharacteristics.Reducedheat transfercouldcausecrackingofthecylinderheadandotherhigh temperaturecomponents.Excessiveconcentrationsofadditivecould alsoacceleratewaterpumpsealwear.
SupplementalcoolantadditiveisneededwhennotusingCaterpillar Antifreezeforpremixedcoolantsolution.
LiquidsupplementalcoolantadditivecanbepurchasedfromyourCaterpillardealer.Followthe instructionsonthecontainer.
NOTICE
DONOTaddsupplementalcoolantadditiveatinitialfillwhenusing CaterpillarAntifreeze.CaterpillarAntifreezecontainsthenecessary supplementalcoolantadditiveprecharge.Additionofsupplemental coolantadditivecouldresultinanoverconcentration.
OninitialfillofaneworreconditionedengineifCaterpillarAntifreezeisnotused,add1liter(1 quart)ofsupplementalcoolantadditive,orequivalent,foreach30liters(8U.S.gallons)sothat thecoolingsystemwillhavea3%to6%concentrationofsupplementalcoolantadditive.
Tomaintaina3%to6%concentrationofadditive,addliquidsupplementalcoolantadditiveor installamaintenancesupplementalcoolantadditiveelement(ifequipped),every250servicehours oroilchange,whicheveroccursfirst.Usethe8T5296TestKittocheckforconcentration.
Iftheengineisnotequippedwithspin-onelement,add.25liter(1/2pint)ofsupplementalcoolant additiveforeach38liters(10U.S.gallons)ofcoolantcapacitytomaintainthe3%to6% concentrationofadditive.
CoolingSystemCleaning
CaterpillarCoolingSystemCleanersaredesignedtocleanthesystemofharmfulscaleand corrosion.Itdissolvesmineralscale,corrosionproducts,lightoilcontaminationandsludge.
Cleanthesystemaccordingtothemaintenanceintervalchart,orwheneverthecoolantisdirtyor foaming.
CoolingsystemcleanersareavailablefromyourCaterpillardealerinthequantitieslistedbelow. Followthelabeldirectionsforproperusage.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. MonSep3022:55:25UTC+05302024
Product:INTEGRATEDTOOLCARRIER
Model:IT12BINTEGRATEDTOOLCARRIER1KF
Configuration:IT12BINTEGRATEDTOOLCARRIER1KF00001-00819(MACHINE)POWEREDBY3114ENGINE
OperationandMaintenanceManual IT12BANDIT14BINTEGRATEDTOOLCARRIER
MediaNumber-SEBU6284-02PublicationDate-01/10/1990DateUpdated-11/10/2001
Every10ServiceHoursorDaily
YoumustreadandunderstandthewarningsandinstructionscontainedintheSafetysectionof thismanualbeforeperforminganyoperationormaintenanceprocedures.
Donotoverfillthecrankcase.Enginedamagecanresult.
3.Removetheoilfillplug(2)andaddoilifnecessary.
4.Cleanandinstallthefillplug.
5.Closetheaccesscover.
TransmissionOil
CheckOilLevel
Thetransmissionoildipstickislocatedontheleftsideofthemachineatthehitch.
1.MaintaintheoilbetweentheADDandFULLmarks,onthe"EngineRunning"sideofthe dipstick,withtheenginewarmandatLOWIDLE.
2.Addoilifnecessary.
3.Cleanandinstallthedipstick.
HydraulicOil
CheckOilLevel
Thehydraulicoiltankislocatedontherightsideofthemachine.
1.MaintaintheoilleveltotheFULLmarkonthesightgauge(1).
2.Removetheoilfillcap(2)andaddoil,ifnecessary,throughthefilltube.
3.Cleanandinstallthefillcap.
Allattachmentstobelevelandonthegroundduringfilling.
1.Opentherightsideengineaccesscover. Thecoolantlevelsightgaugeislocatedontherightsideoftheenginecompartment.
2.Checkthesightgaugeforthecoolantlevel.
Theradiatorcapislocatedinthetopofthemachinehoodattherightrear.
1.Opentheaccesscoverinthehood.
2.Removetheradiatorcapslowlytorelievepressure.
3.Addcoolantuntilthecoolantleveltowithin1cm(1/2in)ofthebottomofthefillpipe.Ifitis necessarytoaddcoolantdaily,checkforleaks.
4.Inspectthecapseal.Replacethecapifitisdamaged.
5.Installthecap.Closetheaccesscover.
FuelTank
DrainWaterandSediment
Drainvalveislocatedattheleftsideofthemachineunderthefueltank.
2.Openthedrainvalveandallowthewaterandsedimenttodrain.
3.Closethedrainvalve.
4.Closetheaccessdoor. Walk-AroundInspection
InspectMachine
NOTICE
Accumulatedgreaseandoilonamachineisafirehazard.Removethis debriswithsteamcleaningorhighpressurewater,atleastevery1000 hoursoreachtimeanysignificantquantityofoilisspilledona machine.
NOTE:Keepaclosewatchforleaks.Ifleakingisobserved,findthesourceandcorrecttheleak. Checkthefluidlevelsmorefrequentlythantherecommendedperiodsifleakingissuspectedor observed.
1.Inspecttheengineprecleanerbowlfordirtbuild-up.Removedirtfrombowlwhenanydirthas accumulatedclosetothefulllineonbowl.
2.Inspecttheattachmentsandlinkagefordamageorexcessivewear.Repairifdamaged.
3.Inspectthelightsforbrokenbulbsandlenses.Replaceifbroken.
4.Inspectandremoveanytrashbuild-upintheenginecompartment.
5.Inspectthecoolingsystemforleaks,faultyhosesandtrashbuild-up.Correctanyleaksand removeanytrashfromradiator.
6.Inspectthehydraulicsystemforleaks.Inspectthetank,hoses,tubes,plugs,jointsandfittings. Correctanyleaks.
7.Inspectaxles(frontandrear)forleaks.Ifleaksarenoticed,see"DifferentialandFinalDrives" inthe"WhenRequired"sectionofthismanual.
9.Inspecttires(frontandrear)fordamageandproperinflation.Replaceanymissingvalvecaps.
11.Besurethecoversandguardsarefirmlyinplace.Inspectfordamage.
12.Inspectthesteps,walkwaysandhandholdsfortheirconditionandcleanliness.Inspectthe RolloverProtectiveStructure(ROPS)(ifequipped)fordamage.Ifrepairisnecessarycontactyour Caterpillardealer.TightenanylooseROPSbolts.
13.Inspecttheoperator'scompartmentforcleanliness.Keepitclean.
14.Inspecttheinstrumentpanelforbrokengaugesandindicatorlights.Replaceifbroken.
15.Inspecttheseatbeltandmountingforexcessivewearanddamage.Replaceifdamaged.
16.Adjusttherearviewmirrorsforbestvision.
CleaningWindows
Usecommerciallyavailablewindowcleaningsolutionstocleanthewindows.
SeatBelt
InspectforWearorDamage
Alwayscheckconditionofseatbeltandmountinghardwarebeforeoperatingmachine.
Replacetheseatbeltafterthreeyearsofusage,regardlessofappearance.Adatelabel,to determinetheageofthebelt,issewnontoeachbelt.
This is the sample of the manual if you need complete manual Click Here to download