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CAT + Caterpillar G3616 Gas Engine Operation & Maintenance Manual

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Product:GASENGINE

Model:G3616GASENGINEBLB

Configuration:G3616GENERATORANDINDUSTRIALBLB00001-UP

OperationandMaintenanceManual G3600Engines

MediaNumber-SEBU7563-14PublicationDate-01/04/2010DateUpdated-12/07/2019 s03548603

Foreword

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

WARNING-Thisproductcanexpose youtochemicalsincludingethylene glycol,whichisknowntotheStateof Californiatocausebirthdefectsorother reproductiveharm.Formoreinformation goto:

www.P65Warnings.ca.gov

Donotingestthischemical.Washhandsafterhandlingtoavoidincidentalingestion.

WARNING-Thisproductcanexpose youtochemicalsincludingleadandlead compounds,whichareknowntotheState ofCaliforniatocausecancer,birthdefects, orotherreproductiveharm.Formore informationgoto:

www.P65Warnings.ca.gov

Washhandsafterhandlingcomponentsthatmaycontainlead.

LiteratureInformation

Thismanualcontainssafety,operationinstructions,lubrication,andmaintenanceinformation.This manualshouldbestoredinorneartheengineareainaliteratureholderorliteraturestoragearea. Read,study,andkeepitwiththeliteratureandengineinformation.

EnglishistheprimarylanguageforallCatpublications.TheEnglishusedfacilitatestranslationand consistencyinelectronicmediadelivery.

Somephotographsorillustrationsinthismanualshowdetailorattachmentsthatmaybedifferent fromyourengine.Guardsandcoversmayhavebeenremovedforillustrativepurposes.Continuing improvementandadvancementofproductdesignmayhavecausedchangestoyourenginewhichare notincludedinthismanual.Wheneveraquestionarisesregardingyourengine,orthismanual, consultwithyourCatdealerforthelatestavailableinformation.

Safety

Thissafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifieshazardous, warningsituations.Readandunderstandthebasicprecautionslistedinthesafetysectionbefore operatingorperforminglubrication,maintenance,andrepaironthisproduct.

Operation

Operatingtechniquesoutlinedinthismanualarebasic.Theyassistwithdevelopingtheskillsand techniquesrequiredtooperatetheenginemoreefficientlyandeconomically.Skillandtechniques developastheoperatorgainsknowledgeoftheengineanditscapabilities.

Theoperationsectionisareferenceforoperators.Photographsandillustrationsguidetheoperator throughproceduresofinspecting,starting,operating,andstoppingtheengine.Thissectionalso includesadiscussionofelectronicdiagnosticinformation.

Maintenance

Themaintenancesectionisaguidetoenginecare.Theillustrated,step-by-stepinstructionsare groupedbyservicehoursand/orcalendartimemaintenanceintervals.Itemsinthemaintenance schedulearereferencedtodetailedinstructionsthatfollow.

Useservicehourstodetermineintervals.Calendarintervalsshown(daily,annually,etc)maybeused insteadofservicemeterintervalsiftheyprovidemoreconvenientschedulesandapproximatethe indicatedservicemeterreading.

Performedtherecommendedserviceattheservicehourinterval.Theactualoperatingenvironmentof theenginealsogovernsthemaintenanceschedule.Therefore,undersevere,dusty,wet,orfreezing coldoperatingconditions,morefrequentlubrication,andmaintenancethanisspecifiedinthe maintenanceschedulemaybenecessary.

Themaintenancescheduleitemsareorganizedforapreventivemaintenancemanagementprogram.If thepreventivemaintenanceprogramisfollowed,aperiodictune-upisnotrequired.The implementationofapreventivemaintenancemanagementprogramshouldminimizeoperatingcosts throughcostavoidancesresultingfromreductionsinunscheduleddowntimeandfailures.

MaintenanceIntervals

Performmaintenanceonitemsatmultiplesoftheoriginalrequirement.Eachleveland/orindividual itemsineachlevelshouldbeshiftedaheadorbackdependinguponyourspecificmaintenance practices,operation,andapplication.Werecommendthatthemaintenanceschedulesbereproduced anddisplayedneartheengineasaconvenientreminder.Wealsorecommendthatamaintenance recordbemaintainedaspartoftheengine'spermanentrecord.

SeethesectionintheOperationandMaintenanceManual,"MaintenanceRecords"forinformation regardingdocumentsthatareacceptedasproofofmaintenanceorrepair.YourauthorizedCatdealer canassistyouinadjustingyourmaintenancescheduletomeettheneedsofyouroperating environment.

Overhaul

MajorengineoverhauldetailsarenotcoveredintheOperationandMaintenanceManualexceptfor theintervalandthemaintenanceitemsinthatinterval.Majorrepairsarebestlefttotrainedpersonnel oranauthorizedCatdealer.YourCatdealeroffersvariousoptionsregardingoverhaulprograms.If youexperienceamajorenginefailure,therearealsonumerousafterfailureoverhauloptionsavailable fromyourCatdealer.Consultwithyourdealerforinformationregardingtheseoptions.

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Product:GASENGINE

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OperationandMaintenanceManual G3600Engines

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AdditionalMessages

SMCS-1000;7405

Illustration1g01049170

Rightsideview

Illustration2g01049171 Leftsideview

Theremaybeseveralspecificmessagesontheengine.Theexactlocationofthemessagesandthe descriptionofthemessagesarereviewedinthissection.Pleasebecomefamiliarwithallmessages.

Ensurethatallofthemessagesarelegible.Cleanthemessagesorreplacethemessagesifthewords cannotbereadorifthepicturesarenotvisible.Whenthemessagesarecleaned,useacloth,water, andsoap.Donotusesolvent,gasoline,orotherharshchemicalstocleanthemessages.Solvents, gasoline,orharshchemicalscouldloosentheadhesivethatsecuresthemessages.Themessagesthat areloosenedcoulddropoffoftheengine.

Replaceanydamagedmessagesormissingmessages.Ifamessageisattachedtoapartofthepackage thatisreplaced,installanewmessageonthereplacementpart.AnyCaterpillardealercanprovide newmessages.

(1)RemovalofthePrechamberAssembly

Thenoticesfortheremovaloftheprechamberassembliesarelocatedoneachvalvecover.

Illustration3g00902999

Beforetheprechamberassemblyisremoved,drainthecoolantandremovethesparkplugsinorderto preventdamage.Tightenthenutsthatarelocatedonthewireassemblyforthecombustionsensorto 9.5±.5N·m(85±5lbin).Donotovertightenthenuts.

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OperationandMaintenanceManual

G3600Engines

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BeforeStartingEngine

SMCS-1000

Inspecttheengineforpotentialhazards.

i08173080

Beforestartingtheengine,ensurethatnooneison,underneath,orclosetotheengine.Ensurethatthe areaisfreeofpersonnel.

Ensurethattheengineisequippedwithalightingsystemthatissuitablefortheconditions.Ensure thatalllightsworkproperly.

Allprotectiveguardsandallprotectivecoversmustbeinstallediftheenginemustbestartedto performserviceprocedures.Tohelppreventanaccidentthatiscausedbypartsinrotation,work aroundthepartscarefully.

Donotbypasstheautomaticshutoffcircuits.Donotdisabletheautomaticshutoffcircuits.The circuitsareprovidedtohelppreventpersonalinjury.Thecircuitsarealsoprovidedtohelpprevent enginedamage.

Ontheinitialstart-upofanewengineoranenginethathasbeenserviced,bepreparedtostopthe engineifanoverspeedconditionoccurs.Thisproceduremaybeaccomplishedbyshuttingoffthefuel supplytotheengine,orshuttingofftheignitionsystem.

SeetheServiceManualforrepairsandforadjustments.

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OperationandMaintenanceManual

G3600Engines

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BurnPrevention

SMCS-1000;4450;7405

i08162288

Donottouchanypartofanoperatingengine.Allowtheenginetocoolbeforeanymaintenanceis performedontheengine.Relieveallpressureintheairsystem,hydraulicsystem,lubricationsystem, fuelsystem,andcoolingsystembeforeanylines,fittings,orrelateditemsaredisconnected.

Coolant

Whentheengineisatoperatingtemperature,theenginecoolantishot.Thecoolantisalsounder pressure.Theradiatorandalllinestotheheatersortotheenginecontainhotcoolant.

Anycontactwithhotcoolantorwithsteamcancausesevereburns.Allowcoolingsystem componentstocoolbeforethecoolingsystemisdrained.

Checkthatthecoolantlevelaftertheenginehasstoppedandtheenginehasbeenallowedtocool.

Ensurethatthefillercapiscoolbeforeremovingthefillercap.Thefillercapmustbecoolenoughto touchwithabarehand.Removethefillercapslowlytorelievepressure.

Coolingsystemconditionercontainsalkali.Alkalicancausepersonalinjury.Donotallowalkalito contacttheskin,theeyes,orthemouth.

Oils

Hotoilandhotlubricatingcomponentscancausepersonalinjury.Donotallowhotoiltocontactthe skin.Also,donotallowhotcomponentstocontacttheskin.

Batteries

Electrolyteisanacid.Electrolytecancausepersonalinjury.Donotallowelectrolytetocontactthe skinortheeyes.Alwayswearprotectiveglassesforservicingbatteries.Washhandsaftertouchingthe batteriesandconnectors.Useofglovesisrecommended.

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OperationandMaintenanceManual

G3600Engines

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CrushingPreventionandCuttingPrevention

SMCS-1000;4450;7405

Supportthecomponentproperlywhenworkbeneaththecomponentisperformed.

i08162291

Unlessothermaintenanceinstructionsareprovided,neverattemptadjustmentswhiletheengineis running.

Stayclearofallrotatingpartsandofallmovingparts.Leavetheguardsinplaceuntilmaintenanceis performed.Afterthemaintenanceisperformed,reinstalltheguards.

Keepobjectsawayfrommovingfanblades.Thefanbladeswillthrowobjectsorcutobjects.

Whenobjectsarestruck,wearprotectiveglassestoavoidinjurytotheeyes.

Chipsorotherdebrismayflyoffobjectswhenobjectsarestruck.Beforeobjectsarestruck,ensure thatnoonewillbeinjuredbyflyingdebris. Copyright1993-2023CaterpillarInc.

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OperationandMaintenanceManual G3600Engines

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ElectricalSystem

SMCS-1000;1400

Neverdisconnectanychargingunitcircuitorbatterycircuitcablefromthebatterywhenthecharging unitisoperating.Asparkcancausethecombustiblegasesthatareproducedbysomebatteriesto ignite.

Checktheelectricalwiresdailyforwiresthatarelooseorfrayed.Tightenalllooseelectricalwires beforetheengineisoperated.Repairallfrayedelectricalwiresbeforetheengineisstarted.

GroundingPractices

Propergroundingisnecessaryforoptimumengineperformanceandreliability.Impropergrounding willresultinuncontrolledelectricalcircuitpathsandinunreliableelectricalcircuitpaths.

Uncontrolledelectricalcircuitpathscanresultindamagetomainbearings,tocrankshaftbearing journalsurfaces,andtoaluminumcomponents.Uncontrolledelectricalcircuitpathscanalsocause electricalactivitythatmaydegradetheengineelectronicsandcommunications.

Ensurethatallgroundsaresecureandfreeofcorrosion.

Theenginealternatormustbegroundedtothenegative"-"batteryterminalwithawirethatis adequatetocarrythefullchargingcurrentofthealternator.

Forthestartingmotor,donotattachthebatterynegativeterminaltotheengineblock.

Groundtheengineblockwithagroundstrapthatisfurnishedbythecustomer.Connectthisground straptothegroundplane.

Useaseparategroundstraptogroundthebatterynegativeterminalforthecontrolsystemtothe groundplane.

Ifrubbercouplingsconnectthesteelpipingofthecoolingsystemandtheradiator,thepipingandthe radiatorcanbeelectricallyisolated.Ensurethatthepipingandtheradiatorarecontinuouslygrounded totheengine.Usegroundstrapsthatbypasstherubbercouplings.

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OperationandMaintenanceManual

G3600Engines

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EngineStarting

SMCS-1000

i08162293

Ifawarningtagisattachedtotheenginestartswitchortothecontrols,DONOTstarttheengineor movethecontrols.Consultwiththepersonthatattachedthewarningtagbeforetheengineisstarted.

Allprotectiveguardsandallprotectivecoversmustbeinstallediftheenginemustbestartedto performserviceprocedures.Tohelppreventanaccidentthatiscausedbypartsinrotation,work aroundthepartscarefully.

Ifthereisapossibilitythatunburnedgasremainsintheexhaustsystem,refertothepurgeprocedure inthisOperationandMaintenanceManual,"EngineStarting"topicintheOperationSection.

Starttheenginefromtheoperator'compartmentorfromtheenginestartswitch.

AlwaysstarttheengineaccordingtotheprocedurethatisdescribedintheOperationandMaintenance Manual,"EngineStarting"topicintheOperationSection.Knowingthecorrectprocedurewillhelpto preventmajordamagetotheenginecomponents.Knowingtheprocedurewillalsohelptoprevent personalinjury.

Toensurethatthejacketwaterheater(ifequipped)isworkingproperly,checkthewatertemperature duringoperation.Toensurethatthelubeoilheater(ifequipped)isworkingproperly,checktheoil temperatureduringheateroperation.

Engineexhaustcontainsproductsofcombustionwhichcanbeharmfultoyourhealth.Alwaysstart theengineandoperatetheengineinawell-ventilatedarea.Iftheengineisstartedinanenclosedarea, venttheengineexhausttotheoutside.

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OperationandMaintenanceManual G3600Engines

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EngineStopping

SMCS-1000

i08173082

Toavoidoverheatingoftheengineandacceleratedwearoftheenginecomponents,stoptheengine accordingtotheinstructionsinthisOperationandMaintenanceManual,"EngineStopping".

UsetheEmergencyStopButton(ifequipped)ONLYinanemergencysituation.Donotusethe EmergencyStopButtonfornormalenginestopping.Afteranemergencystop,DONOTstartthe engineuntiltheproblemthatcausedtheemergencystophasbeencorrected.

Ontheinitialstart-upofanewengineoranenginethathasbeenserviced,makeprovisionstostopthe engineifanoverspeedoccurs.Thisproceduremaybeaccomplishedbyshuttingoffthefuelsupplyto theengine,orshuttingofftheignitionsystem.

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OperationandMaintenanceManual G3600Engines

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FirePreventionandExplosionPrevention

SMCS-1000;4450;7405

Illustration1g00704000

i08203814

Allfuels,mostlubricants,andsomecoolantmixturesareflammable. Flammablefluidsthatareleakingorspilledontohotsurfacesorontoelectricalcomponentscancause afire.Firemaycausepersonalinjuryandpropertydamage. Flashfiresmayresultifthecoversfortheenginecrankcaseareremovedwithin15minutesafteran emergencyshutdown.

Determinewhethertheenginewillbeoperatedinanenvironmentthatallowscombustiblegasestobe drawnintotheairinletsystem.Thesegasescouldcausetheenginetooverspeed.Personalinjury, propertydamage,orenginedamagecouldresult.

Iftheapplicationinvolvesthepresenceofcombustiblegases,consultyourCatdealerforadditional informationaboutsuitableprotectiondevices.

Removeallflammablematerialssuchasfuel,oil,anddebrisfromtheengine.Donotallowany flammablematerialstoaccumulateontheengine.

Storefuelsandlubricantsinproperlymarkedcontainersawayfromunauthorizedpersons.Storeoily ragsandanyflammablematerialsinprotectivecontainers.Donotsmokeinareasthatareusedfor storingflammablematerials.

Donotexposetheenginetoanyflame.

Exhaustshields(ifequipped)protecthotexhaustcomponentsfromoilorfuelsprayinaline,ahose, orasealfailure.Exhaustshieldsmustbeinstalledcorrectly.

Donotweldonlinesortanksthatcontainflammablefluids.Donotflamecutlinesthatcontain flammablefluid.Cleananysuchlinesthoroughlywithanonflammablesolventpriortoweldingor flamecutting.

Wiringmustbekeptingoodcondition.Ensurethatallelectricalwiresareproperlyroutedand securelyattached.Checkallelectricalwiresdaily.Repairanywiresthatarelooseorfrayedbefore youoperatetheengine.Cleanallelectricalconnectionsandtightenallelectricalconnections.

Eliminateallwiringthatisunattachedorunnecessary.Donotuseanywiresorcablesthataresmaller thantherecommendedgauge.Donotbypassanyfusesand/orcircuitbreakers.

Arcingorsparkingcouldcauseafire.Secureconnections,recommendedwiring,andproperly maintainedbatterycableswillhelptopreventarcingorsparking.

Inspectalllinesandhosesforwearorfordeterioration.Properlyrouteallhoses.Thelinesandhoses musthaveadequatesupportandsecureclamps.Tightenallconnectionstotherecommendedtorque. Leakscancausefires.

Properlyinstallalloilfiltersandfuelfilters.Thefilterhousingsmustbetightenedtotheproper torque.

Illustration2g02298225

Gasesfromabatterycanexplode.Keepanyopenflamesorsparksawayfromthetopofabattery.Do notsmokeinbatterychargingareas.

Nevercheckthebatterychargebyplacingametalobjectacrosstheterminalposts.Useavoltmeteror ahydrometer.

Improperjumpercableconnectionscancauseanexplosionthatcanresultininjury.Refertothe OperationSectionofthismanualforspecificinstructions.

Donotchargeafrozenbattery.Chargingafrozenbatterymaycauseanexplosion.

Thebatteriesmustbekeptclean.Thecovers(ifequipped)mustbekeptonthecells.Usethe recommendedcables,connections,andbatteryboxcoverswhentheengineisoperated.

FireExtinguisher

Makesurethatafireextinguisherisavailable.Befamiliarwiththeoperationofthefireextinguisher. Inspectthefireextinguisherandservicethefireextinguisherregularly.Obeytherecommendationson theinstructionplate.

Lines,Tubes,andHoses

Donotbendhigh-pressurelines.Donotstrikehigh-pressurelines.Donotinstallanylinesthatare bentordamaged.

Repairanylinesthatarelooseordamaged.Leakscancausefires.ConsultyourCatdealerforrepair orforreplacementparts.

Checklines,tubes,andhosescarefully.Donotuseyourbarehandtocheckforleaks.Useaboardor cardboardtocheckforleaks.Tightenallconnectionstotherecommendedtorque.

Replacethepartsifanyofthefollowingconditionsarepresent:

•Endfittingsaredamagedorleaking.

•Outercoveringsarechafedorcut.

•Wiresareexposed.

•Outercoveringsareballooning.

•Flexiblepartsofthehosesarekinked.

•Outercovershaveembeddedarmoring.

•Endfittingsaredisplaced.

Makesurethatallclamps,guards,andheatshieldsareinstalledcorrectlytopreventvibration,rubbing againstotherparts,andexcessiveheat.

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OperationandMaintenanceManual G3600Engines

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GeneralHazardInformation

SMCS-1000;4450;7405

Illustration1g00104545

.Attacha"DoNotOperate"warningtagtothestartswitchorcontrolsbeforetheengineisservicedor repaired.Thesewarningtags(SpecialInstruction,SEHS7332)areavailablefromyourCaterpillar dealer.Attachthewarningtagstotheengineandtoeachoperatorcontrolstation.Whenappropriate, disconnectthestartingcontrols.

Donotallowunauthorizedpersonnelontheengine,oraroundtheenginewhentheengineisbeing serviced.

Engineexhaustcontainsproductsofcombustionwhichmaybeharmfultoyourhealth.Alwaysstart theengineandoperatetheengineinawellventilatedarea.Iftheengineisinanenclosedarea,vent theengineexhausttotheoutside.

Cautiouslyremovethefollowingparts.Tohelppreventsprayingorsplashingofpressurizedfluids, holdaragoverthepartthatisbeingremoved.

•Fillercaps

•Greasefittings

•Pressuretaps

•Breathers

•Drainplugs

Usecautionwhencoverplatesareremoved.Graduallyloosen,butdonotremovethelasttwoboltsor nutsthatarelocatedatoppositeendsofthecoverplateorthedevice.Beforeremovingthelasttwo boltsornuts,prythecoverlooseinordertorelieveanyspringpressureorotherpressure.

Illustration2g00702020

•Wearahardhat,protectiveglasses,andotherprotectiveequipment,asrequired.

•Whenworkisperformedaroundanenginethatisoperating,wearprotectivedevicesforearsin ordertohelppreventdamagetohearing.

•Donotwearlooseclothingorjewelrythatcansnagoncontrolsoronotherpartsoftheengine.

•Ensurethatallprotectiveguardsandallcoversaresecuredinplaceontheengine.

•Neverputmaintenancefluidsintoglasscontainers.Glasscontainerscanbreak.

•Useallcleaningsolutionswithcare.

•Reportallnecessaryrepairs.

Unlessotherinstructionsareprovided,performthemaintenanceunderthefollowing conditions:

•Theengineisstopped.Ensurethattheenginecannotbestarted.

•Theprotectivelocksorthecontrolsareintheappliedposition.

•Disconnectthebatterieswhenmaintenanceisperformedorwhentheelectricalsystemis serviced.Disconnectthebatterygroundleads.Tapetheleadsinordertohelppreventsparks.

•Whenstartinganewengineoranenginewhichhasnotbeenstartedsinceservicehasbeen performed,makeprovisionstostoptheengineifanoverspeedoccurs.Shuttingdownthe enginemaybeaccomplishedbyshuttingoffthefuelsupplyand/ortheairsupplytotheengine.

•Donotattemptanyrepairsthatarenotunderstood.Usethepropertools.Replaceany equipmentthatisdamagedorrepairtheequipment.

•Starttheenginewiththeoperatorcontrols.Nevershortacrossthestartingmotorterminalsor thebatteries.Thismethodofstartingtheenginecouldbypasstheengineneutralstartsystem and/ortheelectricalsystemcouldbedamaged.

CaliforniaProposition65Warning

SomeengineexhaustconstituentsareknowntotheStateofCaliforniatocausecancer,birthdefects, andotherreproductiveharm.

PressurizedAirandWater

Pressurizedairand/orwatercancausedebrisand/orhotwatertobeblownoutwhichcouldresultin personalinjury.

Whenpressurizedairand/orpressurizedwaterisusedforcleaning,wearprotectiveclothing, protectiveshoes,andeyeprotection.Eyeprotectionincludesgogglesoraprotectivefaceshield.

Themaximumairpressureforcleaningpurposesmustbereducedto205kPa(30psi)whentheair nozzleisdeadheadedandusedwitheffectivechipguarding(ifapplicable)andpersonalprotective equipment.Themaximumwaterpressureforcleaningpurposesmustbebelow275kPa(40psi). Alwaysweareyeprotectionforcleaningthecoolingsystem.

FluidPenetration

Alwaysuseaboardorcardboardwhenyoucheckforaleak.Leakingfluidthatisunderpressurecan penetratebodytissue.Fluidpenetrationcancauseseriousinjuryandpossibledeath.Apinholeleak cancausesevereinjury.Iffluidisinjectedintoyourskin,youmustgettreatmentimmediately.Seek treatmentfromadoctorthatisfamiliarwiththistypeofinjury.

ContainingFluidSpillage

NOTICE

Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,andrepair oftheproduct.Bepreparedtocollectthefluidwithsuitablecontainers beforeopeninganycompartmentordisassemblinganycomponent containingfluids.

RefertoSpecialPublication,NENG2500,"CatDealerServiceTool Catalog"orrefertoSpecialPublication,PECJ0003,"CatShop SuppliesandToolsCatalog"fortoolsandsuppliessuitabletocollect andcontainfluidsonCatproducts.

Disposeofallfluidsaccordingtolocalregulationsandmandates.

Lines,Tubes,andHoses

Donotbendorstrikehigh-pressurelines.Donotinstalllines,tubes,orhosesthataredamaged. Repairanyfuellines,oillines,tubes,orhosesthatarelooseordamaged.Leakscancausefires.

Inspectalllines,tubes,andhosescarefully.Donotusebarehandstocheckforleaks.Alwaysusea boardorcardboardforcheckingenginecomponentsforleaks.Tightenallconnectionstothe recommendedtorque.

Checkforthefollowingconditions:

•Endfittingsthataredamagedorleaking

•Outercoveringthatischafedorcut

•Wirethatisexposedinreinforcedhose

•Outercoveringthatisballooninglocally

•Flexiblepartofthehosethatiskinkedorcrushed

•Armoringthatisembeddedintheoutercovering

Ensurethatalloftheclamps,theguards,andtheheatshieldsareinstalledcorrectly.Correct installationofthesecomponentswillhelptopreventtheseeffects:vibration,rubbingagainstother partsandexcessiveheatduringoperation.

Inhalation

Exhaust

Usecaution.Exhaustfumescanbehazardoustoyourhealth.Ifyouoperatetheequipmentinan enclosedarea,adequateventilationisnecessary.

AsbestosInformation

CaterpillarequipmentandreplacementpartsthatareshippedfromCaterpillarareasbestosfree. CaterpillarrecommendstheuseofonlygenuineCatreplacementparts.Usethefollowingguidelines whenyouhandleanyreplacementpartsthatcontainasbestosorwhenyouhandleasbestosdebris.

Usecaution.Avoidinhalingdustthatmightbegeneratedwhenyouhandlecomponentsthatcontain asbestosfibers.Inhalingthisdustcanbehazardoustoyourhealth.Thecomponentsthatmaycontain asbestosfibersarebrakepads,brakebands,liningmaterial,clutchplates,andsomegaskets.The asbestosthatisusedinthesecomponentsisusuallyboundinaresinorsealedinsomeway.Normal handlingisnothazardousunlessairbornedustthatcontainsasbestosisgenerated.

Ifdustthatmaycontainasbestosispresent,thereareseveralguidelinesthatshouldbefollowed:

•Neverusecompressedairforcleaning.

•Avoidbrushingmaterialsthatcontainasbestos.

•Avoidgrindingmaterialsthatcontainasbestos.

•Useawetmethodinordertocleanupasbestosmaterials.

•Avacuumcleanerthatisequippedwithahighefficiencyparticulateairfilter(HEPA)canalso beused.

•Useexhaustventilationonpermanentmachiningjobs.

•Wearanapprovedrespiratorifthereisnootherwaytocontrolthedust.

•Complywithapplicablerulesandregulationsfortheworkplace.IntheUnitedStates,use OccupationalSafetyandHealthAdministration(OSHA)requirements.TheseOSHA requirementscanbefoundin"29CFR1910.1001".

•Obeyenvironmentalregulationsforthedisposalofasbestos.

•Stayawayfromareasthatmighthaveasbestosparticlesintheair.

Softwrap

Keeptheengineroomventilationoperatingatfullcapacity.WearaNationalInstituteofOccupational SafetyandHealth(NIOSH)approvedparticulaterespirator.Wearappropriateprotectiveclothingin ordertominimizedirectcontact.Usegoodhygienepracticesandwashhandsthoroughlyafter handlingSoftwrap.DonotsmokeuntilwashinghandsthoroughlyafterhandlingSoftwrap.Cleanup debriswithavacuumorbywetsweeping.Donotusepressurizedairtocleanupdebris.

Reference:Theapplicablematerialsafetydatasheetscanbefoundatthefollowingwebsiteby searchingbythepartnumberorthenameoftheproduct:

http://www.catmsds.com

DisposeofWasteProperly

Improperlydisposingofwastecanthreatentheenvironment.Potentiallyharmfulfluidsshouldbe disposedofaccordingtolocalregulations.

Alwaysuseleakproofcontainerswhenyoudrainfluids.Donotpourwasteontotheground,downa drain,orintoanysourceofwater.

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OperationandMaintenanceManual G3600Engines

MediaNumber-SEBU7563-14PublicationDate-01/04/2010DateUpdated-12/07/2019

IgnitionSystems

SMCS-1550

i06194016

Ignitionsystemscancauseelectricalshocks.Avoidcontactingtheignitionsystemcomponentsand wiring.

Donotinspectthevalvemechanismorthetransformerswhiletheengineisoperating.Personalinjury ordeathmayresult.

IfthecontrolisintheAUTOMATICorSTARTpositionandthewiringharnessisconnected,the ignitionsystemmaydischargeandasparkplugwillignite.Thesparkplugwilligniteanygasthathas accumulatedinthatcylinder.Thecrankshaftandthedrivenequipmentcanmove.Personalinjurymay result.Thedrivenequipmentcouldbedamaged.Gasthathasaccumulatedintheexhaustsystemcan alsobeignited.

Insurebatt+andbatt-havebeendisconnectedandkeyswitchpowerhasbeenremoved.

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ThuNov923:21:31UTC+05302023

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