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CAT + Caterpillar G3516H Generator Set Operation & Maintenance Manual

Page 1


Product:GENERATORSET

Model:G3516HGENERATORSETNWJ

Configuration:G3516HGeneratorSetNWJ00001-UP

OperationandMaintenanceManual

G3500H60HzGeneratorSets

MediaNumber-SEBU9173-10PublicationDate-01/04/2015DateUpdated-20/12/2017

Foreword

Safety Operation

This is the sample of the manual if you need complete manual Click Here to download

Product:GENERATORSET

Model:G3516HGENERATORSETNWJ

Configuration:G3516HGeneratorSetNWJ00001-UP

OperationandMaintenanceManual

G3500H60HzGeneratorSets

MediaNumber-SEBU9173-10PublicationDate-01/04/2015DateUpdated-20/12/2017

Note:

Product:GENERATORSET

Model:G3516HGENERATORSETNWJ

Configuration:G3516HGeneratorSetNWJ00001-UP

OperationandMaintenanceManual

G3500H60HzGeneratorSets

MediaNumber-SEBU9173-10PublicationDate-01/04/2015DateUpdated-20/12/2017

Whenopeningthedrainvalve,wearprotectivegloves,a protectivefaceshield,protectiveclothing,andprotectiveshoes. Pressurizedaircouldcausedebristobeblownandresultin personalinjury.

NOTICE

Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,and repairoftheproduct.Bepreparedtocollectthefluidwith suitablecontainersbeforeopeninganycompartmentor disassemblinganycomponentcontainingfluids.

RefertoSpecialPublication,NENG2500,"CatDealerService ToolCatalog"orrefertoSpecialPublication,PECJ0003,"Cat ShopSuppliesandToolsCatalog"fortoolsandsupplies suitabletocollectandcontainfluidsonCatproducts.

Disposeofallfluidsaccordingtolocalregulationsand mandates.

Copyright1993-2022CaterpillarInc.

WedAug300:11:56UTC+05302022

Product:GENERATORSET

Model:G3516HGENERATORSETNWJ

Configuration:G3516HGeneratorSetNWJ00001-UP

OperationandMaintenanceManual

G3500H60HzGeneratorSets

MediaNumber-SEBU9173-10PublicationDate-01/04/2015DateUpdated-20/12/2017 i04342909

Alternator-Inspect

SMCS-

Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedAug300:12:07UTC+05302022

Product:GENERATORSET

Model:G3516HGENERATORSETNWJ

Configuration:G3516HGeneratorSetNWJ00001-UP

OperationandMaintenanceManual G3500H60HzGeneratorSets

MediaNumber-SEBU9173-10PublicationDate-01/04/2015DateUpdated-20/12/2017

Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedAug300:12:18UTC+05302022

Product:GENERATORSET

Model:G3516HGENERATORSETNWJ

Configuration:G3516HGeneratorSetNWJ00001-UP

OperationandMaintenanceManual

G3500H60HzGeneratorSets

MediaNumber-SEBU9173-10PublicationDate-01/04/2015DateUpdated-20/12/2017

Battery-Replace

SMCS-

Batteriesgiveoffcombustiblegaseswhichcanexplode.Aspark cancausethecombustiblegasestoignite.Thiscanresultin severepersonalinjuryordeath.

Ensureproperventilationforbatteriesthatareinanenclosure. Followtheproperproceduresinordertohelppreventelectrical arcsand/orsparksnearbatteries.Donotsmokewhenbatteries areserviced.

Thebatterycablesorthebatteriesshouldnotberemovedwith thebatterycoverinplace.Thebatterycovershouldberemoved beforeanyservicingisattempted.

Removingthebatterycablesorthebatterieswiththecoverin placemaycauseabatteryexplosionresultinginpersonalinjury.

Note:

Note:

Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedAug300:12:29UTC+05302022

Product:GENERATORSET

Model:G3516HGENERATORSETNWJ

Configuration:G3516HGeneratorSetNWJ00001-UP

OperationandMaintenanceManual

G3500H60HzGeneratorSets

MediaNumber-SEBU9173-10PublicationDate-01/04/2015DateUpdated-20/12/2017

WedAug300:12:38UTC+05302022

Product:GENERATORSET

Model:G3516HGENERATORSETNWJ

Configuration:G3516HGeneratorSetNWJ00001-UP

OperationandMaintenanceManual

G3500H60HzGeneratorSets

MediaNumber-SEBU9173-10PublicationDate-01/04/2015DateUpdated-20/12/2017

Thebatterycablesorthebatteriesshouldnotberemovedwith thebatterycoverinplace.Thebatterycovershouldberemoved beforeanyservicingisattempted.

Removingthebatterycablesorthebatterieswiththecoverin placemaycauseabatteryexplosionresultinginpersonalinjury.

WedAug300:12:51UTC+05302022

Product:GENERATORSET

Model:G3516HGENERATORSETNWJ

Configuration:G3516HGeneratorSetNWJ00001-UP

OperationandMaintenanceManual

G3500H60HzGeneratorSets

MediaNumber-SEBU9173-10PublicationDate-01/04/2015DateUpdated-20/12/2017 i05287852

Belts-Inspect/Adjust/Replace

Product:GENERATORSET

Model:G3516HGENERATORSETNWJ

Configuration:G3516HGeneratorSetNWJ00001-UP

OperationandMaintenanceManual G3500H60HzGeneratorSets

MediaNumber-SEBU9173-10PublicationDate-01/04/2015DateUpdated-20/12/2017

DrainingtheCoolingSystem

NOTICE

Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,and repairoftheproduct.Bepreparedtocollectthefluidwith suitablecontainersbeforeopeninganycompartmentor disassemblinganycomponentcontainingfluids.

RefertoSpecialPublication,NENG2500,"DealerServiceTool Catalog"fortoolsandsuppliessuitabletocollectandcontain fluidsonCat®products.

Disposeofallfluidsaccordingtolocalregulationsand mandates.

OutsideIllinois1-800-542-TOOL

InsideIllinois1-800-541-TOOL

Canada1-800-523-TOOL

NOTICE

Disposeofusedenginecoolantproperlyorrecycle.Various methodshavebeenproposedtoreclaimusedcoolantforreuse inenginecoolingsystems.Thefulldistillationprocedureisthe onlymethodacceptablebyCaterpillartoreclaimtheused coolant.

DrainingtheJacketWater

DrainingtheGearboxHeatExchanger

Useofcommerciallyavailablecoolingsystemcleanersmay causedamagetocoolingsystemcomponents.Useonly coolingsystemcleanersthatareapprovedforCaterpillar engines.

NOTICE

Fillthecoolingsystemnofasterthan19L(5USgal)perminute toavoidairlocks.

NOTICE

Iftheaftercoolercircuithasbeendrained,theventplugmust beopenedtoallowtheaftercoolertofillproperly.Failuretodo thiswillcauseanairlockresultinginenginedamage.

NOTICE

Improperorincompleterinsingofthecoolingsystemcanresult indamagetocopperandothermetalcomponents.

Toavoiddamagetothecoolingsystem,makesureto completelyflushthecoolingsystemwithclearwater.Continue toflushthesystemuntilallsignsofthecleaningagentare gone.

Note:

NOTICE

Improperorincompleterinsingofthecoolingsystemcanresult indamagetocopperandothermetalcomponents.

Toavoiddamagetothecoolingsystem,makesureto completelyflushthecoolingsystemwithclearwater.Continue toflushthesystemuntilallsignsofthecleaningagentare gone.

Note:

Itisrecommendedthatthecoolingsystemisfilledfromthe bottomwiththecapremovedfromtheexpansiontank.

NOTICE

Fillthecoolingsystemnofasterthan19L(5USgal)perminute toavoidairlocks.

Copyright1993-2022CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

WedAug300:13:24UTC+05302022

This is the sample of the manual if you need complete manual Click Here to download

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