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CAT Caterpillar D9T Operation & Maintenance Manual PDF Download

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Product:TRACK-TYPETRACTOR

Model:D9TTRACK-TYPETRACTORRJS

Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual

D9TTrack-TypeTractor

MediaNumber-SEBU7765-05PublicationDate-01/08/2015DateUpdated-17/08/2015

Foreword

s00037320

CatProductIdentificationNumber

This is the sample of the manual if you need complete manual Click Here to download

Product:TRACK-TYPETRACTOR

Model:D9TTRACK-TYPETRACTORRJS

Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual

D9TTrack-TypeTractor

MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019

BackupAlarm-Test

SMCS-7406-081

i02007595

Inordertotestthealarmforproperfunctioning,turntheenginestartswitchtotheONposition.

Illustration1g01017699

Applytheservicebrake.Releasetheparkingbrake.Movethetransmissiongearselectortothe REVERSEposition.

Thebackupalarmshouldstarttosoundimmediately.Thebackupalarmwillcontinuetosounduntil thetransmissiongearselectorismovedtotheNEUTRALpositionortotheFORWARDposition.

Thebackupalarmisontherearofthemachine.

Thenonadjustablebackupalarmissetattheappropriatesoundlevelwhenthemachineisshipped fromthefactory.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

ThuJan1211:22:13UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D9TTRACK-TYPETRACTORRJS

Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual

D9TTrack-TypeTractor

MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019

i02777596

Battery-Inspect

SMCS-1401-040 Illustration1g01387785 Topview

(1)TerminalsandTerminalCovers

(2)Retainers

Note:Performthefollowingproceduresatevery1000hourinterval.Checkthefollowingareasmore often,asrequired.

1.Openthebatteryaccesscover.Thebatteryaccesscoverisontheleftsideofthemachinenext totheoperatorcompartment.

2.Tightenthebatteryretainersonthebatteriesatevery1000hourinterval.

3.Cleanthetopofthebatterieswithacleancloth.Keeptheterminalscleanandcoattheterminals withpetroleumjelly.Installtheterminalcoversafteryoucoattheterminals.

1.Closethebatteryaccesscover.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

ThuJan1211:22:24UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D9TTRACK-TYPETRACTORRJS

Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual

D9TTrack-TypeTractor

MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019

i02019456

Battery,BatteryCableorBatteryDisconnectSwitch-Replace

SMCS-1401-510;1402-510;1411-510

1.TurntheenginestartswitchkeytotheOFFposition.TurnalloftheswitchestotheOFF position.

2.TurnthebatterydisconnectswitchtotheOFFposition.Removethekey.

3.Disconnectthebatterycableatthebatterydisconnectswitch.Thebatterydisconnectswitchis insidetheleftengineaccessdoor.

4.Disconnectthenegativebatterycableatthebattery.

5.Replacethedisconnectswitch,thebatterycables,orthebatteries,asrequired.

6.Connectthenegativebatterycableatthebattery.

7.Connectthenegativebatterycableatthebatterydisconnectswitch.

8.InstallthekeyandturnthebatterydisconnectswitchtotheONposition.

BatteryRecycle

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

Product:TRACK-TYPETRACTOR

Model:D9TTRACK-TYPETRACTORRJS

Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual

D9TTrack-TypeTractor

MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019

Belt-Inspect/Adjust/Replace

SMCS-1357-025;1357-040;1357-510

i02019121

Yourengineisequippedwithaserpentinebeltthatdrivesthealternatorandtheairconditioner compressor,ifequipped.

Thisengineisequippedwithabelttightenerthatautomaticallyadjuststhebelttothecorrecttension.

Inspect

1.Parkthemachineonlevelground.Lowerthedozerbladetotheground.Movethetransmission controltotheNEUTRALpositionandengagetheparkingbrake.Shutofftheengine.

2.TurnthebatterydisconnectswitchtotheOFFposition.

3.Opentheengineaccessdoorsontherightside.

Illustration1g01121871

Illustration2g01121881

Frontandleftsideview

(1)Belttensioner

(2)Alternator(referenceonly)

(3)Airconditionercompressor(referenceonly)

(4)Serpentinebelt

(5)Idlerpulley(referenceonly)

4.Inspecttheconditionofserpentinebelt(4).Replacetheserpentinebeltifexcessivewearor crackinghasoccurred.Wearduetobeltslippageindicatesthatthebelttensionerpossiblyneeds tobereplaced.

5.Closetheengineaccessdoors.

6.TurnthebatterydisconnectswitchtotheONposition.

Replace

1.Parkthemachineonlevelground.Lowerthedozerbladetotheground.Movethetransmission controltotheNEUTRALpositionandengagetheparkingbrake.Shutofftheengine.

2.TurnthebatterydisconnectswitchtotheOFFposition.

3.Opentheengineaccessdoors.

4.Turnbelttensioner(1)inordertoreleasethetensionfromthebeltwithasquaredrive.

5.Removethebelt.

6.Installthenewbelt.

7.Closetheengineaccessdoors.

8.TurnthebatterydisconnectswitchtotheONposition.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

ThuJan1211:22:50UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D9TTRACK-TYPETRACTORRJS

Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual

D9TTrack-TypeTractor

MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019

BrakingSystem-Test

SMCS-4100-081;4267-081

i04045481

Ifthemachinemovesduringthetest,reducetheenginespeed immediately,andengagetheparkingbrake.

Ifthemachinemovedwhiletestingthebrakes,consultyourCaterpillar dealerforbrakeinspectionandrepair.Damagedbrakesmustbe repairedbeforereturningthemachinetooperation.

Note:Themachinecandrivethroughthebrakesinfirstgear

Makesurethattheareaaroundthemachineisclearofpersonnelandclearofobstacles. Testthebrakesonadry,levelsurface. Fastentheseatbeltbeforeyoutestthebrakes.

1.DisableEAS.

Reference:SeetheOperationandMaintenanceManual,"OperatorControls",andreferto section"EnhancedAutoShift(EAS)"formoreinformation.

2.Starttheengine.

3.Raiseallattachments.

4.Depresstheservicebrakepedal.

5.Releasetheparkingbrake.

6.Whiletheservicebrakepedalisdepressed,movethedirectionalcontroltotheSECOND SPEEDFORWARDposition.

7.Graduallyincreasetheenginespeedtofullloadspeed.Themachineshouldnotmove.

8.MovethedirectionalcontroltotheNEUTRALposition.

9.ReducetheenginespeedtoLOWIDLE.Engagetheparkingbrake.Lowerallattachmentsto theground.Applyaslightdownpressure.Stoptheengine.

NOTICE

Ifthemachinemovedwhiletestingthebrakes,contactyour Caterpillardealer.Havethedealerinspectand,ifnecessary,repairthe servicebrakebeforereturningthemachinetooperation.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuJan1211:23:15UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D9TTRACK-TYPETRACTORRJS

Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual

D9TTrack-TypeTractor

MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019

BulldozerTiltBraceandTiltCylinders-Lubricate

SMCS-5104-086;6050-086;6074-086

i02229253

LubricatethetwofittingswithCATmultipurposetypegreasewithmolybdenumdisulfide(MPGM).

Illustration1g01117177

Onefittingislocatedattheleftfrontbraceassemblyorlefttiltcylinder(ifequipped).

Theotherfittingislocatedattherodendoftherighttiltcylinder.

Illustration2g01117220

Allofthelocationsforthegreasefittingsontheanglebladeareshownhere.

TheanglebladehasanadditionalgreasefittingthatneedstobegreasedwithMPGM.

RefertoSpecialPublication,SEBU6250,"CaterpillarMachineFluidsRecommendations"formore informationaboutMPGM.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuJan1211:23:29UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D9TTRACK-TYPETRACTORRJS

Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual

D9TTrack-TypeTractor

MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019 i03423443

CabFilter(FreshAir)-Clean/Inspect/Replace

SMCS-7342-040;7342-070;7342-510

Note:Cleanthefiltersmoreoftenindustyconditions.

Illustration1g01050477

1.Opentheaccesscovertothefilterelement.Thefiltercoverisontheleftsideofthemachine abovethebatterycompartment.

Illustration2g01122083

a.Disengagerubberlatch(1)thatrestrainsthefrontofthefilter,asshown.

b.Then,pullfreshairfilter(2)intheforwarddirection.

2.Thefilterelementcanbecleanedbyusingpressureair.Useamaximumairpressureof205kPa (30psi).Directtheairfromthecleansidetothedirtyside.

3.Lookthroughthefiltertowardabrightlight.Inspecttheelementfordamage.Inspectthe gasketsfordamage.Replacedamagedfilters.

4.Installthefilterelement.

1.Loosenthreeclamps(2)andremovefiltercover(1).Thefiltercoverislocatedoutsidetheleft sideofthecab.

2.Removefilterelement(3).

3.Thefilterelementcanbecleanedbyusingpressureair.Useamaximumairpressureof205kPa (30psi).Directtheairfromthecleansidetothedirtyside.

4.Lookthroughthefiltertowardabrightlight.Inspecttheelementfordamage.Inspectthe gasketsfordamage.Replacedamagedfilters.

5.Installfilterelement(3)andinstallfiltercover(1).Closethreeclamps(2).

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

ThuJan1211:23:40UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D9TTRACK-TYPETRACTORRJS

Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual

D9TTrack-TypeTractor

MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019

i02010506

CabFilter(Recirculation)-Clean/Inspect/Replace

SMCS-7342-040;7342-070;7342-510

Therecirculationfilterispositionedtotheleftoftheoperator'sseatinthecab.

Illustration1g01039691 Frontviewoftheinsideofcab

1.Unscrewthebolttothecoveroftherecirculationfilterandremovethecover.Removethe recirculationfilterelement.

2.Therecirculationfilterelementcanbecleanedbyusingpressureair.Useamaximumair pressureof205kPa(30psi).Directtheairfromthecleansidetothedirtyside.

3.Lookthroughthefiltertowardabrightlight.Inspecttheelementfordamage.Inspectthe gasketsfordamage.Replacedamagedfilters.

4.Installtherecirculationfilterelement.

Note:Cleanthefiltersmoreoftenindustyconditions.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuJan1211:23:54UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D9TTRACK-TYPETRACTORRJS

Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine

OperationandMaintenanceManual

D9TTrack-TypeTractor

MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019

Camera-Clean/Adjust-WAVS(IfEquipped)

SMCS-7348

i03680600

Inordertomaintainsufficientvision,keeptheWorkAreaVisionSystem(WAVS)cameralensand thedisplayclean.

Illustration1g01223034

TheWAVSdisplayislocatedintheoperatorstation.

Useasoft,dampclothinordertocleanthedisplay.Thedisplayhasasoftplasticsurfacethatcanbe easilydamagedbyanabrasivematerial.Thedisplayisnotsealed.Donotimmersethedisplaywith liquid.

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