CatProductIdentificationNumber
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Product:TRACK-TYPETRACTOR
Model:D9TTRACK-TYPETRACTORRJS
Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine
OperationandMaintenanceManual
D9TTrack-TypeTractor
MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019
BackupAlarm-Test
SMCS-7406-081
i02007595
Inordertotestthealarmforproperfunctioning,turntheenginestartswitchtotheONposition.
Illustration1g01017699
Applytheservicebrake.Releasetheparkingbrake.Movethetransmissiongearselectortothe REVERSEposition.
Thebackupalarmshouldstarttosoundimmediately.Thebackupalarmwillcontinuetosounduntil thetransmissiongearselectorismovedtotheNEUTRALpositionortotheFORWARDposition.
Thebackupalarmisontherearofthemachine.
Thenonadjustablebackupalarmissetattheappropriatesoundlevelwhenthemachineisshipped fromthefactory.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJan1211:22:13UTC+05302023
Product:TRACK-TYPETRACTOR
Model:D9TTRACK-TYPETRACTORRJS
Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine
OperationandMaintenanceManual
D9TTrack-TypeTractor
MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019
i02777596
Battery-Inspect
SMCS-1401-040 Illustration1g01387785 Topview
(1)TerminalsandTerminalCovers
(2)Retainers
Note:Performthefollowingproceduresatevery1000hourinterval.Checkthefollowingareasmore often,asrequired.
1.Openthebatteryaccesscover.Thebatteryaccesscoverisontheleftsideofthemachinenext totheoperatorcompartment.
2.Tightenthebatteryretainersonthebatteriesatevery1000hourinterval.
3.Cleanthetopofthebatterieswithacleancloth.Keeptheterminalscleanandcoattheterminals withpetroleumjelly.Installtheterminalcoversafteryoucoattheterminals.
1.Closethebatteryaccesscover.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJan1211:22:24UTC+05302023
Product:TRACK-TYPETRACTOR
Model:D9TTRACK-TYPETRACTORRJS
Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine
OperationandMaintenanceManual
D9TTrack-TypeTractor
MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019
i02019456
Battery,BatteryCableorBatteryDisconnectSwitch-Replace
SMCS-1401-510;1402-510;1411-510
1.TurntheenginestartswitchkeytotheOFFposition.TurnalloftheswitchestotheOFF position.
2.TurnthebatterydisconnectswitchtotheOFFposition.Removethekey.
3.Disconnectthebatterycableatthebatterydisconnectswitch.Thebatterydisconnectswitchis insidetheleftengineaccessdoor.
4.Disconnectthenegativebatterycableatthebattery.
5.Replacethedisconnectswitch,thebatterycables,orthebatteries,asrequired.
6.Connectthenegativebatterycableatthebattery.
7.Connectthenegativebatterycableatthebatterydisconnectswitch.
8.InstallthekeyandturnthebatterydisconnectswitchtotheONposition.
BatteryRecycle
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
Product:TRACK-TYPETRACTOR
Model:D9TTRACK-TYPETRACTORRJS
Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine
OperationandMaintenanceManual
D9TTrack-TypeTractor
MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019
Belt-Inspect/Adjust/Replace
SMCS-1357-025;1357-040;1357-510
i02019121
Yourengineisequippedwithaserpentinebeltthatdrivesthealternatorandtheairconditioner compressor,ifequipped.
Thisengineisequippedwithabelttightenerthatautomaticallyadjuststhebelttothecorrecttension.
Inspect
1.Parkthemachineonlevelground.Lowerthedozerbladetotheground.Movethetransmission controltotheNEUTRALpositionandengagetheparkingbrake.Shutofftheengine.
2.TurnthebatterydisconnectswitchtotheOFFposition.
3.Opentheengineaccessdoorsontherightside.
Illustration1g01121871
Illustration2g01121881
Frontandleftsideview
(1)Belttensioner
(2)Alternator(referenceonly)
(3)Airconditionercompressor(referenceonly)
(4)Serpentinebelt
(5)Idlerpulley(referenceonly)
4.Inspecttheconditionofserpentinebelt(4).Replacetheserpentinebeltifexcessivewearor crackinghasoccurred.Wearduetobeltslippageindicatesthatthebelttensionerpossiblyneeds tobereplaced.
5.Closetheengineaccessdoors.
6.TurnthebatterydisconnectswitchtotheONposition.
Replace
1.Parkthemachineonlevelground.Lowerthedozerbladetotheground.Movethetransmission controltotheNEUTRALpositionandengagetheparkingbrake.Shutofftheengine.
2.TurnthebatterydisconnectswitchtotheOFFposition.
3.Opentheengineaccessdoors.
4.Turnbelttensioner(1)inordertoreleasethetensionfromthebeltwithasquaredrive.
5.Removethebelt.
6.Installthenewbelt.
7.Closetheengineaccessdoors.
8.TurnthebatterydisconnectswitchtotheONposition.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJan1211:22:50UTC+05302023
Product:TRACK-TYPETRACTOR
Model:D9TTRACK-TYPETRACTORRJS
Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine
OperationandMaintenanceManual
D9TTrack-TypeTractor
MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019
BrakingSystem-Test
SMCS-4100-081;4267-081
i04045481
Ifthemachinemovesduringthetest,reducetheenginespeed immediately,andengagetheparkingbrake.
Ifthemachinemovedwhiletestingthebrakes,consultyourCaterpillar dealerforbrakeinspectionandrepair.Damagedbrakesmustbe repairedbeforereturningthemachinetooperation.
Note:Themachinecandrivethroughthebrakesinfirstgear
Makesurethattheareaaroundthemachineisclearofpersonnelandclearofobstacles. Testthebrakesonadry,levelsurface. Fastentheseatbeltbeforeyoutestthebrakes.
1.DisableEAS.
Reference:SeetheOperationandMaintenanceManual,"OperatorControls",andreferto section"EnhancedAutoShift(EAS)"formoreinformation.
2.Starttheengine.
3.Raiseallattachments.
4.Depresstheservicebrakepedal.
5.Releasetheparkingbrake.
6.Whiletheservicebrakepedalisdepressed,movethedirectionalcontroltotheSECOND SPEEDFORWARDposition.
7.Graduallyincreasetheenginespeedtofullloadspeed.Themachineshouldnotmove.
8.MovethedirectionalcontroltotheNEUTRALposition.
9.ReducetheenginespeedtoLOWIDLE.Engagetheparkingbrake.Lowerallattachmentsto theground.Applyaslightdownpressure.Stoptheengine.
NOTICE
Ifthemachinemovedwhiletestingthebrakes,contactyour Caterpillardealer.Havethedealerinspectand,ifnecessary,repairthe servicebrakebeforereturningthemachinetooperation.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuJan1211:23:15UTC+05302023
Product:TRACK-TYPETRACTOR
Model:D9TTRACK-TYPETRACTORRJS
Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine
OperationandMaintenanceManual
D9TTrack-TypeTractor
MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019
BulldozerTiltBraceandTiltCylinders-Lubricate
SMCS-5104-086;6050-086;6074-086
i02229253
LubricatethetwofittingswithCATmultipurposetypegreasewithmolybdenumdisulfide(MPGM).
Illustration1g01117177
Onefittingislocatedattheleftfrontbraceassemblyorlefttiltcylinder(ifequipped).
Theotherfittingislocatedattherodendoftherighttiltcylinder.
Illustration2g01117220
Allofthelocationsforthegreasefittingsontheanglebladeareshownhere.
TheanglebladehasanadditionalgreasefittingthatneedstobegreasedwithMPGM.
RefertoSpecialPublication,SEBU6250,"CaterpillarMachineFluidsRecommendations"formore informationaboutMPGM.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuJan1211:23:29UTC+05302023
Product:TRACK-TYPETRACTOR
Model:D9TTRACK-TYPETRACTORRJS
Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine
OperationandMaintenanceManual
D9TTrack-TypeTractor
MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019 i03423443
CabFilter(FreshAir)-Clean/Inspect/Replace
SMCS-7342-040;7342-070;7342-510
Note:Cleanthefiltersmoreoftenindustyconditions.
Illustration1g01050477
1.Opentheaccesscovertothefilterelement.Thefiltercoverisontheleftsideofthemachine abovethebatterycompartment.
Illustration2g01122083
a.Disengagerubberlatch(1)thatrestrainsthefrontofthefilter,asshown.
b.Then,pullfreshairfilter(2)intheforwarddirection.
2.Thefilterelementcanbecleanedbyusingpressureair.Useamaximumairpressureof205kPa (30psi).Directtheairfromthecleansidetothedirtyside.
3.Lookthroughthefiltertowardabrightlight.Inspecttheelementfordamage.Inspectthe gasketsfordamage.Replacedamagedfilters.
4.Installthefilterelement.
1.Loosenthreeclamps(2)andremovefiltercover(1).Thefiltercoverislocatedoutsidetheleft sideofthecab.
2.Removefilterelement(3).
3.Thefilterelementcanbecleanedbyusingpressureair.Useamaximumairpressureof205kPa (30psi).Directtheairfromthecleansidetothedirtyside.
4.Lookthroughthefiltertowardabrightlight.Inspecttheelementfordamage.Inspectthe gasketsfordamage.Replacedamagedfilters.
5.Installfilterelement(3)andinstallfiltercover(1).Closethreeclamps(2).
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuJan1211:23:40UTC+05302023
Product:TRACK-TYPETRACTOR
Model:D9TTRACK-TYPETRACTORRJS
Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine
OperationandMaintenanceManual
D9TTrack-TypeTractor
MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019
i02010506
CabFilter(Recirculation)-Clean/Inspect/Replace
SMCS-7342-040;7342-070;7342-510
Therecirculationfilterispositionedtotheleftoftheoperator'sseatinthecab.
Illustration1g01039691 Frontviewoftheinsideofcab
1.Unscrewthebolttothecoveroftherecirculationfilterandremovethecover.Removethe recirculationfilterelement.
2.Therecirculationfilterelementcanbecleanedbyusingpressureair.Useamaximumair pressureof205kPa(30psi).Directtheairfromthecleansidetothedirtyside.
3.Lookthroughthefiltertowardabrightlight.Inspecttheelementfordamage.Inspectthe gasketsfordamage.Replacedamagedfilters.
4.Installtherecirculationfilterelement.
Note:Cleanthefiltersmoreoftenindustyconditions.
Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuJan1211:23:54UTC+05302023
Product:TRACK-TYPETRACTOR
Model:D9TTRACK-TYPETRACTORRJS
Configuration:D9TTrack-TypeTractorRJS00001-UP(MACHINE)POWEREDBYC18Engine
OperationandMaintenanceManual
D9TTrack-TypeTractor
MediaNumber-SEBU7765-06PublicationDate-01/08/2015DateUpdated-06/03/2019
Camera-Clean/Adjust-WAVS(IfEquipped)
SMCS-7348
i03680600
Inordertomaintainsufficientvision,keeptheWorkAreaVisionSystem(WAVS)cameralensand thedisplayclean.
Illustration1g01223034
TheWAVSdisplayislocatedintheoperatorstation.
Useasoft,dampclothinordertocleanthedisplay.Thedisplayhasasoftplasticsurfacethatcanbe easilydamagedbyanabrasivematerial.Thedisplayisnotsealed.Donotimmersethedisplaywith liquid.
This is the sample of the manual if you need complete manual Click Here to download