LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:
This is the sample of the manual if you need complete manual Click Here to download
Illustration1g03891925
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJan1612:20:02UTC+05302024
Product:TRACK-TYPETRACTOR
Model:D8TTRACK-TYPETRACTORFMC
Configuration:D8TTRACK-TYPETRACTORFMC00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual
D8TTrack-TypeTractor
MediaNumber-SEBU9087-09PublicationDate-01/03/2015DateUpdated-01/02/2017
ARDSparkPlug-Clean
SMCS-1555-070
NOTICE
Iftheengineisrunning,orthekeyisintheONpositiontheARDplug willcontinuetofire.TurnthekeytotheOFFpositionbeforeservicing theARDplug.
i05797290
Illustration1g02071215
(1)Wiringharness (2)Sparkplug
1.Removewireharness(1)fromsparkplug(2).
2.Useadeepwellsocketandabreakerbartoloosenthesparkplug.Ifnecessary,consultyour Catdealerforthepartnumberofthesocket.Afterthesparkplughasbeenloosened,usethe sockettoremovethesparkplugbyhandinordertodetectproblemswiththethreads.
3.Afterremovingsparkplug,cleanthegroundprobeinsidetheARDcombustionheadby runninga305-2389PlugBoreBrushthroughtheholeintheARDcombustionhead.Run thebrushthroughtheholeseveraltimes.
4.Carefullycleanthesparkplugusinganonmetalliccleaningpad.Iftheprobeappearstobe bent,replacethesparkplug.Otherwise,installtheoriginalsparkplug.
Note:Thesparkplugmaybedamagedifthesparkplugisdropped.Donotinstallaspark plugthathasbeendropped.
NOTICE
Donotovertightenthesparkplug.Theshellcanbecrackedandthe gasketcanbedeformed.Themetalcandeformandthegasketcanbe damaged.Theshellcanbestretched.Thiswillloosenthesealthatis
betweentheshellandtheinsulator,allowingcombustionpressureto blowpasttheseal.Seriousdamagetotheenginecanoccur.
Usethepropertorque.
5.InstallthesparkplugbyhanduntilthesparkplugcontactstheARD.Tightenthesparkplug toatorqueof43.4N·m(32lbft)to51.5N·m(38lbft).
6.ConnecttheARDsparkplugwireassembly.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJan1612:20:42UTC+05302024
Product:TRACK-TYPETRACTOR
Model:D8TTRACK-TYPETRACTORFMC
Configuration:D8TTRACK-TYPETRACTORFMC00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual
D8TTrack-TypeTractor
MediaNumber-SEBU9087-09PublicationDate-01/03/2015DateUpdated-01/02/2017
BackupAlarm-Test
SMCS-7406-081
i03819212
Inordertotestthealarmforproperfunctioning,turntheenginestartswitchtotheONposition.
Illustration1g02068714
Applytheservicebrake.Releasetheparkingbrake.Movethetransmissiondirectionselectorto theREVERSEposition.
Thebackupalarmshouldstarttosoundimmediately.Thebackupalarmwillcontinuetosound untilthetransmissiongearselectorismovedtotheNEUTRALpositionortotheFORWARD position.
Illustration2g02088435
Thebackupalarmisontherearofthemachine.
Thenonadjustablebackupalarmissetattheappropriatesoundlevelwhenthemachineisshipped fromthefactory.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJan1612:20:55UTC+05302024
Product:TRACK-TYPETRACTOR
Model:D8TTRACK-TYPETRACTORFMC
Configuration:D8TTRACK-TYPETRACTORFMC00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual
D8TTrack-TypeTractor
MediaNumber-SEBU9087-09PublicationDate-01/03/2015DateUpdated-01/02/2017
i03832976
Battery-Inspect
SMCS-1401-040
BatteryInspect
1.Openthebatteryaccesscovers.Thebatteryaccesscoversarelocatedontheleftsideofthe machineoutsidetheoperatorcompartment.
2.Tightenthebatteryretainers.Cleanthetopofthebatterieswithacleancloth.Keepthe terminalscleanandcoatedwithpetroleumjelly.Installtheterminalcoversafteryoucoat theterminals.
3.Closethebatteryaccesscovers.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJan1612:21:05UTC+05302024
Product:TRACK-TYPETRACTOR
Model:D8TTRACK-TYPETRACTORFMC
Configuration:D8TTRACK-TYPETRACTORFMC00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual
D8TTrack-TypeTractor
MediaNumber-SEBU9087-09PublicationDate-01/03/2015DateUpdated-01/02/2017
Battery,BatteryCableorBatteryDisconnectSwitchReplace
SMCS-1401-510;1402-510;1411-510
1.TurntheenginestartswitchkeytotheOFFposition.TurnalloftheswitchestotheOFF position.
2.TurnthebatterydisconnectswitchtotheOFFposition.
3.Disconnectthenegativebatterycableatthebattery.
4.Replacethedisconnectswitch,thebatterycables,orthebatteries,asrequired.
5.Connectthenegativebatterycableatthebattery.
6.Connectthenegativebatterycableatthebatterydisconnectswitch.
7.Installthebatterydisconnectswitch,ifneeded.Turnthebatterydisconnectswitchtothe ONposition.
BatteryRecycle
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJan1612:21:15UTC+05302024
i05009635
Product:TRACK-TYPETRACTOR
Model:D8TTRACK-TYPETRACTORFMC
Configuration:D8TTRACK-TYPETRACTORFMC00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual
D8TTrack-TypeTractor
MediaNumber-SEBU9087-09PublicationDate-01/03/2015DateUpdated-01/02/2017
Belt-Inspect/Replace
SMCS-1357-040;1357-510;1397-510;1397-040
i04045475
Yourengineisequippedwithaserpentinebeltthatdrivesthealternatorandthecompressorforthe airconditioner,ifequipped.
Thisengineisequippedwithabelttightenerthatautomaticallyadjuststhebelttothecorrect tension.
Inspect
1.Parkthemachineonlevelground.Lowerthedozerbladetotheground.Movethe transmissioncontroltotheNEUTRALpositionandengagetheparkingbrake.Shutoffthe engine.
2.TurnthebatterydisconnectswitchtotheOFFposition.
3.Opentheengineaccessdoorsontherightside.
Illustration1g02283093
Frontandleftsideview
(1)Idlerpulley(referenceonly)
(2)Belttensioner
(3)Alternator(referenceonly)
(4)CompressorfortheAirconditioner(referenceonly)
(5)Serpentinebelt
4.Inspecttheconditionofserpentinebelt(5).Replacetheserpentinebeltifexcessivewearor crackinghasoccurred.Wearduetobeltslippageindicatesthatthebelttensionerpossibly needstobereplaced.
5.Closetheengineaccessdoors.
6.TurnthebatterydisconnectswitchtotheONposition.
Replace
1.Parkthemachineonlevelground.Lowerthedozerbladetotheground.Movethe transmissioncontroltotheNEUTRALpositionandengagetheparkingbrake.Shutoffthe engine.
2.TurnthebatterydisconnectswitchtotheOFFposition.
3.Opentheengineaccessdoors.
4.Turnbelttensioner(1)inordertoreleasethetensionfromthebeltwithasquaredrive.
5.Removethebelt.
6.Installthenewbelt.
7.Closetheengineaccessdoors.
8.TurnthebatterydisconnectswitchtotheONposition.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJan1612:21:26UTC+05302024
Product:TRACK-TYPETRACTOR
Model:D8TTRACK-TYPETRACTORFMC
Configuration:D8TTRACK-TYPETRACTORFMC00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual
D8TTrack-TypeTractor
MediaNumber-SEBU9087-09PublicationDate-01/03/2015DateUpdated-01/02/2017
BottomGuard(Power)-Clean
SMCS-7153-070
NOTICE
Donotoperatethemachinewiththeguardintheloweredposition. Damagetothemachineoractuatorcouldresult.
Theguardisheavy.Personalinjuryordeathmayresultfrombeing struckbyortrappedundertheguard.Donotallowanyonetowork nearorunderthemachinewhentheguardisbeingraisedorlowered.
TripHazard!Beawareofanyextendedcords.Personalinjuryordeath mayoccur.
i06552480
Illustration1g02111953
Thepowerguardcontrolislocatedinacompartmentontheleftfenderinfrontofthefueltank. Thepowerguardcontrolopensthebottomguardsforeasieraccessduringcleaning.
Illustration2g01131976
NOTICE
Donotactivateswitchesforpowerguardcontrolwithoutremovingthe boltsfromtheguard.Damagetotheactuatorcouldresult.
1.Positionajackunderthebottomguardtolowertheguard.Theheadofthejackshouldbe within1inchbutnottouchingtheguard.
2.Removetheboltsfromthebottomguardandmoveswitch(1)downwardtolowertheguard. Iftheguardlowerscompletelyontothejack,itispossiblethattheactuatorhasfailed.Use thejacktosupporttheguardandlowertheguardtotheground.
3.Iftheguardremainssupportedabovethejack,removethejack.
4.Lowertheguardtothelowestposition.
5.Removeallforeigndebrisfromtheundersideoftheenginecompartmentandinsidethe bottomguards.
6.Movetheswitchupwardtoraisetheguard.
7.Positionthejackundertheguardandholdtheguardinposition.
8.Installthebolts.
Type2
Note:Controllershouldnotbepluggedinduringboltremoval.
Note:Ensurethatthehandleisnotinsertedinthepumpstemonthemanualpumpwhennotusing pump.
OperationInstructions
LowerGuards
1.Positionajackunderthebottomguardtolowertheguard.Theheadofthejackshouldbe within1inchbutnottouchingtheguard.
2.Turnmachineoff(keyinoffposition).Lockoutmachine.
3.Determinewhichsetofdoorstolower-entireguardorcenter(bombbaystyle)doors.
a.Tolowerentireguard,removefournutsandwashersforthefrontguard(A)toopen andeightnutsandwashersfortherearguard(B).
b.Toopenbombbaydoors,donotremovenutsandwasherfromsideframe.Remove boltsandwashersfromcenterofguard.RefertoIllustration4.
Note:Withthebombbaydooroption,therightdoorswilllowerslightly.Operator shouldbepositionedawayfromtheright-handdoor.
4.Carefullylowerandremovejack.Doorshouldnotopencompletely.
5.Removeremotefromtoolboxinbatterycompartmentthenplugremoteintotheconnector locatedinthebatterycompartment.
6.UnlockmachineandturnquickdisconnecttoONposition.
7.Ontheremote(E),pressandholdmotorswitchtoonandguardswitchtodown.
8.Watchguardloweruntilcylindershaveextendedfully.Oneguardmaymovebeforethe otherguard.
9.TurndisconnectswitchtoOFFposition.
RaiseGuards
Illustration4g03723294
Illustration5g03723290
1.UnlockmachineandturnquickdisconnecttoONposition.
Illustration6g03723290
2.Ontheremote(E),pressandholdmotorswitchtoonandguardswitchtoup.Oneguard maymovebeforetheotherguard.
3.Watchguardraiseuntilguardshavefinishedmoving.
4.Withthebombbaydooroption,therightguardmaynotraiseuptighttothecenterframe. Insertjackunderguardandraisedoorupuntiltight.
Illustration7g03723279
5.Installallhardwarepreviouslyremovedfordoorlowering.
6.TurndisconnectswitchtoOFFpositionandlockoutmachine.
7.Disconnectremoteandstore.
UsingtheAuxiliaryHandPump
Theauxiliaryhandpumpmaybeutilizedasaback-uptoanelectricalsystemlockoutorfailure. Thepumpislocatedontherighthandsideoftheradiatorguard,insidetheenclosuredoor.
LowerGuards
1.Turnmachineoff(keyinoffposition)andlockoutmachine.
2.Tolowerthedoors,referencesteps1–4in"OperationInstructions".
3.Removepumphandlefromtoolboxinbatterycompartment.
4.Openright-handengineenclosuredoor.
Illustration8g03723358
5.Insertpumphandleintopump(F).
6.Pullupandtwistknob(G)ontopofsolenoidvalve.
7.Pumphandleuntilguardshavelowered(approximately115strokesforbothguards).
8.Removehandlefrompumpandstore.
RaiseGuards
Illustration9g03723358
1.Twistknob(G)ontopofsolenoidvalveuntilstemdropsdown.
2.Pumphandleuntilguardsareraised.
3.Removepumphandleandstore.
4.Closeright-handengineenclosuredoor.
5.Installallhardwarepreviouslyremovedfordoorlowering.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
TueJan1612:21:43UTC+05302024
Product:TRACK-TYPETRACTOR
Model:D8TTRACK-TYPETRACTORFMC
Configuration:D8TTRACK-TYPETRACTORFMC00001-UP(MACHINE)POWEREDBYC15Engine
OperationandMaintenanceManual
D8TTrack-TypeTractor
MediaNumber-SEBU9087-09PublicationDate-01/03/2015DateUpdated-01/02/2017
BrakingSystem-Test
SMCS-4100-081;4267-081
Ifthemachinemovesduringthetest,reducetheenginespeed immediately,andengagetheparkingbrake.
Ifthemachinemovedwhiletestingthebrakes,consultyourCaterpillar dealerforbrakeinspectionandrepair.Damagedbrakesmustbe repairedbeforereturningthemachinetooperation.
Note:Themachinecandrivethroughthebrakesinfirstgear
Makesurethattheareaaroundthemachineisclearofpersonnelandclearofobstacles. Testthebrakesonadry,levelsurface.
Fastentheseatbeltbeforeyoutestthebrakes.
1.DisableEAS.
Reference:SeetheOperationandMaintenanceManual,"OperatorControls",andreferto section"EnhancedAutoShift(EAS)"formoreinformation.
2.Starttheengine.
3.Raiseallattachments.
i04045481
This is the sample of the manual if you need complete manual Click Here to download
