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CAT Caterpillar D6H XL Operation & Maintenance Manual PDF Download

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Product:TRACK-TYPETRACTOR

Model:D6HXLTRACK-TYPETRACTOR9KJ

Configuration:D6HTrack-TypeTractorXL9KJ00001-UP(MACHINE)POWEREDBY3306Engine

OperationandMaintenanceManual

MediaNumber-SEBU6346-03PublicationDate-05/06/1995DateUpdated-20/04/2010

ProductIdentification,SerialNumberandCEPlateLocations

TheProductIdentificationNumber(PIN)isusedtoidentifyapoweredmachinethatisdesignedfor anoperatortoride.

Caterpillarproductssuchasengines,transmissions,andmajorattachments,etc.,notdesignedforan operatortoride,areidentifiedbySerialNumbers.

Forquickreference,recordtheidentificationnumbersinthespacesprovidedbelowtheillustration.

WinchSerialNumber____________________

CECertificationIdentificationPlate

Plateislocatedontherighthandsideofthedashcontrolpanel.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

SunOct1501:14:23UTC+05302023

This is the sample of the manual if you need complete manual Click Here to download

Product:TRACK-TYPETRACTOR

Model:D6HXLTRACK-TYPETRACTOR9KJ

Configuration:D6HTrack-TypeTractorXL9KJ00001-UP(MACHINE)POWEREDBY3306Engine

OperationandMaintenanceManual

MediaNumber-SEBU6346-03PublicationDate-05/06/1995DateUpdated-20/04/2010

SpecificationsandModelViews

Bulldozer(1),radiator(2),engine(3)andbatteries(4).

Operator'scompartment(5),hydraulictank(6),fueltank(7)andtransmission(8).

Batterydisconnectswitch(9).

Basicmachineshippingspecificationsarelistedbelow.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

SunOct1501:14:13UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D6HXLTRACK-TYPETRACTOR9KJ

Configuration:D6HTrack-TypeTractorXL9KJ00001-UP(MACHINE)POWEREDBY3306Engine

OperationandMaintenanceManual

D6H,D6HXLANDD6HXRSERIESIITRACK-TYPETRACTORS

MediaNumber-SEBU6346-03PublicationDate-05/06/1995DateUpdated-20/04/2010

Foreword

LiteratureInformation

Theoperationandmaintenancemanualshouldbestoredintheoperator'scompartmentinthe literatureholderorseatbackliteraturestoragearea.

Thismanualcontainssafety,operation,transportation,lubricationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleasecontactyour Caterpillardealerforthelatestavailableinformation.

Safety

TheSafetySectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

ReadandunderstandthebasicprecautionslistedintheSafetySectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

TheOperationSectionisareferenceforthenewoperatorandarefresherfortheexperiencedone. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

TheMaintenanceSectionisaguidetoequipmentcare.Theillustrated,step-by-stepinstructionsare groupedbyservicingintervals.

ItemswithoutspecificintervalsarelistedunderWhenRequiredtopics.ItemsintheMaintenance Intervalschartarereferencedtodetailedinstructionsthatfollow.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified intheMaintenanceIntervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atEvery500Service Hoursor3Months,alsoservicethoseitemslistedunderEvery250ServiceHoursorMonthlyand Every10ServiceHoursorDaily.

MachineDescription

Thismachineisequippedwith3306directinjected,turbochargeddieselengine.Themachineis designedprimarilyforhighproductionearthmoving,bulldozing,rippingandsitepreparation.

MachineStorage

ForcompletemachinestorageinformationrefertoSpecialInstructionSEHS9031,StorageProcedure forCaterpillarProductsandSEHS7392,StorageofDieselEngines.

California

Proposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntothestateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

SunOct1501:13:23UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D6HXLTRACK-TYPETRACTOR9KJ

Configuration:D6HTrack-TypeTractorXL9KJ00001-UP(MACHINE)POWEREDBY3306Engine

OperationandMaintenanceManual

D6H,D6HXLANDD6HXRSERIESIITRACK-TYPETRACTORS

MediaNumber-SEBU6346-03PublicationDate-05/06/1995DateUpdated-20/04/2010

Safety

WarningSignsandLabels

Thereareseveralspecificsafetysignsonyourmachine.Theirexactlocationanddescriptionofthe hazardarereviewedinthissection.Pleasetakethetimetofamiliarizeyourselfwiththesesafetysigns.

Makesurethatyoucanreadallsafetysigns.Cleanorreplacetheseifyoucannotreadthewordsor seethepictures.Whencleaningthelabelsuseacloth,waterandsoap.Donotusesolvent,gasoline, etc.

Youmustreplacealabelifitisdamaged,missingorcannotberead.Ifalabelisonapartthatis replaced,makesureanewlabelisinstalledonthereplacedpart.ContactyourCaterpillardealerfor newlabels.

Donotoperateorworkonthismachineunlessyouhavereadand understandtheinstructionsandwarningsintheOperationand MaintenanceManual.Failuretofollowtheinstructionsorheedthe warningscouldresultininjuryordeath.ContactanyCaterpillardealer forreplacementmanuals.Propercareisyourresponsibility.

Locatedintheoperator'scompartment.

Structuraldamage,anoverturn,modification,alteration,orimproper repaircanimpairthisstructure'sprotectioncapabilitytherebyvoiding thiscertification.ConsultaCaterpillardealertodeterminethis structure'slimitationswithoutvoidingitscertification.

Improperjumpercableconnectionscancauseanexplosionresultingin personalinjury.Batteriesinseriesmaybelocatedinseparate compartments.Whenusingjumpercablesalwaysconnectpositive(+) cabletopositive(+)terminalofbatteryconnectedtostartersolenoid andnegative(-)cablefromexternalsourcetostarternegative(-) terminal.(Ifnotequippedwithstarternegativeterminal,connectto engineblock.)

LocatedontheROPSorFOPS.
Locatedinthebatterycompartment.

HighPressureCylinder.Donotremoveanypartsuntilallpressurehas beenrelievedtoavoidpossiblepersonalinjury.Relievepressureby openingreliefvalveoneturnmaximum.SeetheMaintenanceManual forcorrectprocedure.

Locatedonbothtrackrollerframes.

GeneralHazardInformation

AttachaDONOTOPERATEorsimilarwarningtagtostartswitchorcontrolsbeforeservicingor repairingthemachine.ThistagisavailablefromyourCaterpillardealer.

Knowthewidthofyourattachmentssoproperclearancecanbemaintainedwhenoperatingnear fences,boundaryobstacles,etc.

Wearahardhat,protectiveglassesandotherprotectiveequipmentasrequiredbyjobconditions.

Donotwearlooseclothingorjewelrythatcancatchoncontrolsorotherpartsofthemachine.

Makecertainallprotectiveguardsandcoversaresecuredinplaceonthemachine.

Keepthemachine,especiallythedeck,walkwaysandsteps,freeofforeignmaterial,suchasdebris, oil,toolsandotheritemswhicharenotpartofthemachine.

Securealllooseitemssuchaslunchboxes,toolsandotherobjectswhicharenotpartofthemachine.

Knowtheappropriateworksitehandsignalsandwhogivesthem.Acceptsignalsfromoneperson only.

Inhalingfreongasthroughalitcigaretteorothersmokingmethodorinhalingfumesreleasedfroma flamecontactingfreoncancausebodilyharmordeath.Donotsmokewhenservicingairconditioners orwhereverfreongasmaybepresent.

Neverputmaintenancefluidsintoglasscontainers.

Drainallliquidsintoasuitablecontainer.Disposeofallliquidsaccordingtolocalregulations.

Useallcleaningsolutionswithcare.

Reportallneededrepairs.

Donotallowunauthorizedpersonnelonthemachine.

*Machineparkedonlevelground.

*AllattachmentcontrolsinHOLD.

*TransmissioncontrolinNEUTRAL.

*Parkingbrakeengaged.

*Enginestopped.

*StartswitchkeyOFFandthekeyremoved.

*BatterydisconnectswitchkeyOFFandthekeyremoved.

*Relievesystemhydraulicpressurebymovingattachmentcontrols.

PressureAir

Pressureaircancausepersonalinjury.Whenusingpressureairforcleaning,wearaprotectiveface shield,protectiveclothingandprotectiveshoes.Themaximumairpressuremustbebelow205kPa (30psi)forcleaningpurposes.

FluidPenetration

Alwaysuseaboardorcardboardwhencheckingforaleak.Escapingfluidunderpressure,evenapinholesizeleak,canpenetratebodytissue,causingseriousinjury,andpossibledeath.Iffluidisinjected intoyourskin,itmustbetreatedbyadoctorfamiliarwiththistypeofinjuryimmediately.

AsbestosInformation

CaterpillarproductsandreplacementpartsshippedfromCaterpillarareasbestosfree.Caterpillar recommendstheuseofonlygenuineCaterpillarreplacementparts.Ifanyreplacementparts containingasbestosareused,thefollowingguidelinesshouldbeusedinhandlingthesepartsand asbestosdebris.

Cautionshouldbeusedtoavoidbreathingdustthatmightbegeneratedwhenhandlingcomponents containingasbestosfibers.Ifthisdustisinhaled,itcanbehazardoustoyourhealth.Componentsin productsthatmightcontainasbestosfibersarebrakepads,brakebandandliningassemblies,clutch platesandsomegaskets.Theasbestosusedinthesecomponentsisusuallyboundinaresinorsealed insomeway.Normalhandlingisnothazardousaslongasairbornedustwhichcontainsasbestosis notgenerated.

Ifdustwhichcancontainasbestosispresent,thereareseveralcommonsenseguidelinesthatshould befollowed.

*Neverusecompressedairforcleaning.

*Avoidbrushingorgrindingofmaterialscontainingasbestosmaterials.

*Forcleanup,usewetmethodsoravacuumequippedwithahighefficiencyparticulateair (HEPA)filter.

*Useexhaustventilationonpermanentmachiningjobs.

*Wearanapprovedrespirator,ifthereisnootherwaytocontrolthedust.

*Complywithapplicablerulesandregulationsfortheworkplace(forexampleintheU.S.A., OSHArequirementsassetforthin29CFR1910.1001).

*Followenvironmentalrulesandregulationsfordisposalofasbestos.

*Avoidareaswhereasbestosparticlesmightbeintheair.

CrushingorCuttingPrevention

Supportequipmentandattachmentsproperlywhenworkingbeneaththem.Donotdependon hydrauliccylinderstoholditup.Anyattachmentcanfallifacontrolismoved,orifahydraulicline breaks.

Neverattemptadjustmentswhilethemachineismovingortheengineisrunningunlessotherwise specified.

Wherethereareattachmentlinkages,theclearanceinthelinkageareaincreasesordecreaseswith movementoftheattachment.

Stayclearofallrotatingandmovingparts.

Keepobjectsawayfrommovingfanblades.Theythroworcutanyobjectortoolthatfallsoris pushedintothem.

Donotuseakinkedorfrayedwireropecable.Weargloveswhenhandlingwireropecable.

Retainerpins,whenstruckwithforce,canflyoutandinjurenearbypersons.Makesuretheareais clearofpeoplewhendrivingretainerpins.

Wearprotectiveglasseswhenstrikingaretainerpintoavoidinjurytoyoureyes.

Chipsorotherdebriscanflyoffobjectswhenstruck.Makesurenoonecanbeinjuredbyflying debrisbeforestrikinganyobject.

RolloverProtectiveStructure(ROPS)orFallingObjectsProtectiveStructure(FOPS)

ROPSorFOPSisaguard(canopy)locatedabovetheoperator'scompartmentandsecuredtothe machine.

ToavoidpossibleweakeningoftheROPSorFOPS,contactyourCaterpillardealerbeforealtering, byaddingweightto,weldingon,orcuttingordrillingholesintothestructure.

AnyalterationnotspecificallyauthorizedbyCaterpillarinvalidatesCaterpillar'sROPSandFOPS certification.TheprotectionofferedbythisROPS/FOPSisimpairedifithasbeensubjectedto structuraldamage.Structuraldamagecanbecausedbyanoverturnaccident,byfallingobjects,etc.

Donotmountanyitem,suchasfireextinguishers,firstaidkitsandlights,byweldingbracketstoor drillingholesinanyROPS/FOPSstructure.ContactyourCaterpillardealerformountingguidelines.

BurnPrevention

Coolant

Atoperatingtemperature,theenginecoolantishotandunderpressure.Theradiatorandalllinesto heatersortheenginecontainhotcoolantorsteam.Anycontactcancausesevereburns.

Steamcancausepersonalinjury.

Checkthecoolantlevelonlyaftertheenginehasbeenstoppedandthefillcapiscoolenoughto removewithyourbarehand.

Removethecoolingsystemfillcapslowlytorelievepressure.

Coolingsystemadditivecontainsalkalithatcancausepersonalinjury.Avoidcontactwiththeskin, eyesandmouth.

Allowcoolingsystemcomponentstocoolbeforedraining.

Oils

Hotoilandcomponentscancausepersonalinjury.Donotallowhotoilorcomponentstocontactthe skin.

Atoperatingtemperature,thehydraulictankishotandcanbeunderpressure.

Removethehydraulictankfillcaponlyaftertheenginehasbeenstoppedandthefillcapiscool enoughtoremovewithyourbarehand.

Removethehydraulictankfillcapslowlytorelievepressure.

Relieveallpressureinair,oil,fuel,orcoolingsystemsbeforeanylines,fittingsorrelateditemsare disconnectedorremoved.

Batteries

Batteriesgiveoffflammablefumeswhichcanexplode.

Donotsmokewhenobservingthebatteryelectrolytelevels.

Electrolyteisanacidandcancausepersonalinjuryifitcontactsskinoreyes.

Alwayswearprotectiveglasseswhenworkingwithbatteries.

FireorExplosionPrevention

Allfuels,mostlubricants,andsomecoolantmixturesareflammable.

Fuelleakedorspilledontohotsurfacesorelectricalcomponentscancauseafire.

Donotsmokewhilerefuelingorinarefuelingarea.

Donotsmokeinareaswherebatteriesarecharged,orwhereflammablematerialsarestored.

Batteriescanbelocatedinseparatecompartments.Whenusingjumpercablesalwaysconnectpositive (+)cabletopositive(+)terminalofbatteryconnectedtostartersolenoidandnegative(-)cablefrom externalsourcetostarternegative(-)terminal.(Ifnotequippedwithstarternegative(-)terminal, connecttoengineblock.)

SeetheOperationSectionofthismanualforspecificstartinginstructions.

Cleanandtightenallelectricalconnections.Checkdailyforlooseorfrayedelectricalwires.Haveall looseorfrayedelectricalwirestightened,repaired,orreplacedbeforeoperatingthemachine.

Keepallfuelsandlubricantsstoredinproperlymarkedcontainersandawayfromallunauthorized persons.

Storealloilyragsorotherflammablematerialinaprotectivecontainer.

Donotweldorflamecutonpipesortubesthatcontainflammablefluids.Cleanthemthoroughlywith nonflammablesolventbeforeweldingorflamecuttingonthem.

Removeallflammablematerialssuchasfuel,oilandotherdebrisbeforetheyaccumulateonthe machine.

Ifatallpossible,donotexposethemachinetoflames,burningbrush,etc.

Shields,whichprotecthotexhaustcomponentsfromoilorfuelsprayintheeventofaline,tubeor sealfailure,mustbeinstalledcorrectly.

FireExtinguisher

Haveafireextinguisheravailableandknowhowtouseit.Inspectandhaveitservicedas recommendedonitsinstructionplate.

DonotweldonordrillholesintheROPSorFOPSstructuretomountthefireextinguisheronthe ROPSorFOPS.

AfireextinguishercanbemountedtotheROPSorFOPSlegs,bystrappingthemountingplatetothe leg.Keepthefireextinguisherover4.5kg(10lb)size,aslowaspossibleononeleg.But,never mountitinthetopone-thirdlengthoftheleg.

Ether

Etherispoisonousandflammable.

Breathingethervaporsorrepeatedcontactofetherwithskincancausepersonalinjury.

Useetheronlyinwell-ventilatedareas.

Donotsmokewhilechangingethercylinders.

Useetherwithcaretoavoidfires.

Donotstorereplacementethercylindersinlivingareasorintheoperator'scompartment.

Donotstoreethercylindersindirectsunlightorattemperaturesabove40°C(102°F).

Discardcylindersinaprotectiveplace.Donotpunctureorburncylinders.

Keepethercylindersoutofthereachofunauthorizedpersonnel.

Lines,TubesandHoses

Donotbendorstrikehighpressurelines.Donotinstallbentordamagedlines,tubesorhoses.

Repairanylooseordamagedfuelandoillines,tubesandhoses.Leakscancausefires.Contactyour Caterpillardealerforrepairorreplacement.

Checklines,tubesandhosescarefully.Donotuseyourbarehandtocheckforleaks.Useaboardor cardboardtocheckforleaks.SeethetopicFluidPenetrationintheSafetySectionofthismanualfor moredetailedinformation.Tightenallconnectionstotherecommendedtorque.Replaceifanyofthe followingconditionsarefound:

*Endfittingsdamagedorleaking.

*Outercoveringchafedorcutandwirereinforcingexposed.

*Outercoveringballooninglocally.

*Evidenceofkinkingorcrushingoftheflexiblepartofhose.

*Armoringembeddedintheoutercover.

*Endfittingsdisplaced.

Makesurethatallclamps,guardsandheatshieldsareinstalledcorrectlytopreventvibration,rubbing againstotherparts,andexcessiveheatduringoperation.

ReleaseHydraulicPressure

Suddenmovementofthemachineorreleaseofoilunderpressurecan causeinjurytopersonsonornearthemachine.Topreventpossible injury,dotheprocedurethatfollowsbeforetestingandadjustingthe hydraulicsystem.

1.Movethemachinetoasmoothhorizontallocation.Moveawayfromworkingmachinesand personnelandlowerimplementstotheground.

2.Permitonlyoneoperatoronthemachine.Keepallotherpersonneleitherawayfromthemachineor inviewoftheoperator.

3.Activatetheparkingbrake.

4.Stoptheengine.

5.Movetheimplementcontrolleverstoallpositionstoreleasethepressureinthehydraulicsystem.

6.Carefullyloosenthefillercaponthehydraulictanktoreleasethepressureonthetank.

7.Makesureallhydraulicpressureisreleasedbeforeanyfitting,hoseorcomponentisloosened, tightened,removedoradjusted.

8.Tightenthefillercaponthehydraulictank.

9.Thepressureinthesystemhasnowbeenreleasedandlinesorcomponentscanberemoved.

MountingandDismounting

*Mountanddismountthemachineonlywherestepsand/orhandholdsareprovided.

*Inspect,andwhennecessary,cleanandhaverepairsmadetostepsandhandholdsbefore mountinganddismounting.

*Facethemachinewhenmountinganddismounting.

*Maintainathree-pointcontact(twofeetandonehandoronefootandtwohands)withthe stepsandhandholds.

*Nevergetonoroffamovingmachine.

*Neverjumpoffthemachine.

*Donottrytoclimbonoroffthemachinewhencarryingtoolsorsupplies.Useahandlineto pullequipmentupontotheplatform.

*Donotuseanycontrolsashandholdswhenenteringorleavingtheoperator'scompartment.

AlternateExit

Machinesequippedwithcabsareequippedwithalternateexits.Foradditionalalternateexit information,seethetopicCabDoors(IfEquipped)underMonitoringSystemsandCabFeaturesin theOperationSectionofthismanual.

BeforeStartingEngine

Starttheengineonlyfromtheoperator'scompartment.Nevershortacrossthestarterterminalsor acrossthebatteries,asthiscouldbypasstheengineneutral-startsystemaswellasdamagethe electricalsystem.

Inspecttheconditionoftheseatbeltandmountinghardware.Replaceanydamagedorwornparts. Replacetheseatbeltregardlessofappearance,afterthreeyearsofuse.

Adjusttheseatsothatfullpedaltravelcanbeobtainedwiththeoperator'sbackagainsttheseatback.

Makesurethemachineisequippedwithalightingsystemasrequiredbyconditions.

Makesurealllightsareworkingproperly.

Makesurenooneisworkingon,underneath,orclosetothemachinebeforestartingtheengineor beginningtomovethemachine.Makesuretheareaisfreeofpersonnel.

EngineStarting

DonotstarttheengineormoveanyofthecontrolsifthereisaDONOTOPERATEorsimilar warningtagattachedtothestartswitchorcontrols.

MoveallhydrauliccontrolstotheHOLDpositionbeforestartingtheengine.

MovethetransmissioncontrollevertoNEUTRAL.

Engagetheparkingbrake.

Dieselengineexhaustcontainsproductsofcombustionwhichcanbeharmfultoyourhealth.Always startandoperatetheengineinawell-ventilatedareaand,ifinanenclosedarea,venttheexhaustto theoutside.

BeforeOperatingMachine

Clearallpersonnelfromthemachineandthearea.

Clearallobstaclesfromthepathofthemachine.Bewareofhazardssuchaswires,ditches,etc.

Besureallwindowsareclean.Securethedoorsandwindowsineithertheopenorshutposition.

Adjusttherearviewmirrorsforbestvision,especiallyclosetothemachine.

Makesurethemachinehorn,theback-upalarm(ifequipped)andallotherwarningdevicesare workingproperly.

Fastentheseatbeltsecurely.

MachineOperation

Operatethemachineonlywhileseatedandwiththeseatbeltfastened.

Operatethecontrolsonlywiththeenginerunning.

Checkforproperoperationofallcontrolsandprotectivedeviceswhilemovingslowlyinanopen area.

Theoperatormustbesatisfiedthatnooneisendangeredbeforemovingthemachine.

Donotallowridersonthemachineunlessadditionalseat,seatbeltandRolloverProtectiveStructure (ROPS)orFallingObjectProtectiveStructure(FOPS)areprovided.

Reportanyneededrepairsnotedduringoperation.

Carryattachmentsclosetotheground,approximately40cm(15in)abovegroundlevel.

Stayanadequatedistancefromtheedgeofcliffs,overhangsandslideareas.

Ifthemachinebeginstosidesliponagrade,immediatelydisposeoftheloadandturnthemachine downhill.

Becarefultoavoidtheconditionwhichcouldleadtotippingwhenworkingonhills,banksorslopes, andwhencrossingditches,ridgesorotherobstructions.

Workupanddownslopes,ratherthansideways,wheneverpossible.

Keepthemachineundercontrolanddonotworkitoveritscapacity.

Besurehitchpointsandthetowingdeviceareadequate.

Connecttrailingequipmenttoadrawbarorhitchonly.

Neverstraddleawireropecableorsimilardevice,norallowotherstodoso.

Nopersonnelshouldbebetweenthemachineandtrailingequipmentwhenmaneuveringtoconnect them.Blockthetongueorhitchoftrailingequipmenttoalignitwiththedrawbarorhitch.

Knowthemaximumheightandreachofyourmachine.

AlwayskeeptheRolloverProtectiveStructure(ROPS)orFallingObjectProtectiveStructure(FOPS) installedwhenoperatingthemachine.

MachineParking

Parkonalevelsurface.Ifnecessarytoparkonagrade,blockthetrack. Applytheservicebraketostopthemachine.

MovethetransmissioncontrollevertoNEUTRALandthespeedcontroltoLOWIDLE. Engagetheparkingbrake.

Lowerallattachmentstotheground.

Stoptheengine.

Relievehydraulicpressurebymovingtheattachmentcontrols.

TurntheenginestartswitchkeytoOFFandremove.

TurnthebatterydisconnectswitchkeytoOFFandremovethekeywhenleavingthemachineforan extendedperiodoftime(suchasovernight).Thispreventsbatterydrainbyshortcircuitsorcurrent drawmadebysomeofthecomponents,orbyvandalism.

SoundandVibrationInformation

OperatorSoundLevel-EnclosedCab

ISO6394or86/662/EEC:86.8dB(A)

Theoperatorsoundpressurelevelforthismachinewithaproperlyinstalledandmaintainedcabwith doorsandwindowsclosedwhentestedaccordingtotheabovestaticprocedure;forEECSafety Directivecompliance.

ANSI/SAEJ1166May90:86dB(A)

TheresultingsoundlevelLeqforthismachinewithaproperlyinstalledandmaintainedcabwith doorsandwindowsclosedwhentestedaccordingtotheaboveprocedure;foruseinreferenceto OSHA,MSHA,andEECoccupationalnoiseexposurecriteria.

SpectatorSoundLevel

ISO6393or86/662/EEC:118dB(A)

Thespectatorsoundpowerlevelforthismachineinastandardconfigurationwhentestedaccordingto theabovestaticprocedure;forEECSafetyDirectivecompliance.

ANSI/SAEJ88JUN86:91dB(A)

Thespectatorsoundpressurelevelforthismachineinastandardconfigurationwhenmeasuredata15 meterdistancewhenperformingthemid-gearmovingtestasprescribedbytheaboveprocedure.

VibrationLevel

Hands/Arms:Theweightedrootmeansquareaccelerationtowhichthehands/armsaresubjected,is lessthanthe0.5m/s2requirement.

WholeBody:Theweightedrootmeansquareaccelerationtowhichthewholebodyissubjectedis lessthanthe0.5m/s2requirement.

Measurementsareobtainedonarepresentativemachine,usingmeasuringproceduresassetforthin thefollowingstandards:ISO2631/1,ISO5349,andSAEJ1166.

CabInternalClearance

CabinternalclearanceconformstoEN23411.

SunOct1501:13:48UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D6HXLTRACK-TYPETRACTOR9KJ

Configuration:D6HTrack-TypeTractorXL9KJ00001-UP(MACHINE)POWEREDBY3306Engine

OperationandMaintenanceManual

D6H,D6HXLANDD6HXRSERIESIITRACK-TYPETRACTORS

MediaNumber-SEBU6346-03PublicationDate-05/06/1995DateUpdated-20/04/2010

LiteratureReferenceMaterials

CaterpillarReferenceMaterial

ThefollowingliteraturecanbeobtainedthroughanyCaterpillardealer.

SEBD0518,KnowYourCoolingSystem

SEBD0640,OilandYourEngine

SEBD0717,DieselFuelsandYourEngine

SEBD0970,CoolantandYourEngine

SEHS7067,FuelsRecommendationsforCaterpillarDieselEngines

SEHS7392,StorageofDieselEngines

SEHS7633,BatteryTestProcedure

SEHS7768,Starting/ChargingAnalyzerGroup

SEHS9031,StorageProcedureforCaterpillarProducts

SEBU5411,SafetyManual

SEBU5898,ColdWeatherRecommendationsOperationandMaintenanceManual

SEBU6310,EMALubricatingOilsDataBookforengines

SENR3235,ServiceManual

SEBP1899,PartsManual

SEBP1916,PartsManual

SEBP2162,PartsManualXL(9KJ1-Up)

SEBP2166,PartsManualXL(9LK1-Up)

SEBP2164,PartsManualXR(6CK1-Up)

SEBP2168,PartsManualXR(9YL1-Up)

MachineDecommissioningandDisposal

Machinedecommissioninganddisposalvarieswithlocalregulations.ContactthenearestCaterpillar dealerforadditionalinformation.

AdditionalReferenceMaterial

ASTMD2896-TBNMeasurements

ASTMcannormallybeobtainedfromyourlocaltechnologicalsociety,libraryorcollege.

SAEJ313-DieselFuels

SAEJ754-Nomenclature

SAEJ183-Classification

SAESpecscanbefoundintheSAEhandbookorcanbeobtainedfromanylocallibrary,collegeor technologicalsociety.

Copyright1993-2023CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

SunOct1501:27:00UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D6HXLTRACK-TYPETRACTOR9KJ

Configuration:D6HTrack-TypeTractorXL9KJ00001-UP(MACHINE)POWEREDBY3306Engine

OperationandMaintenanceManual

D6H,D6HXLANDD6HXRSERIESIITRACK-TYPETRACTORS

MediaNumber-SEBU6346-03PublicationDate-05/06/1995DateUpdated-20/04/2010

CoolingSystemSpecifications

CoolantInformation

Dieselengineoperatingtemperatureshaveincreasedtoimproveengineefficiency.Thismeansproper coolingsystemmaintenanceisespeciallyimportant.Overheating,overcooling,pitting,cavitation erosion,crackedheads,pistonseizures,andpluggedradiatorsareclassiccoolingsystemfailures.In fact,coolantisasimportantasthequalityoffuelandlubricatingoil.

NOTICE

Caterpillarrecommendsthatthecoolantmixturecontainaminimum of30percentCaterpillarAntifreeze,orequivalent.Liquid supplementalcoolantadditivemustbeadded,whennotusing CaterpillarAntifreeze,whichcontainstheproperadditive.

Neveraddcoolanttoanoverheatedengine,enginedamagecanresult. Allowtheenginetocoolfirst.

Allwateriscorrosiveatengineoperatingtemperature.Thecooling systemshouldbeprotectedwitha3to6percentconcentrationofliquid supplementalcoolantadditiveatalltimes,regardlessofthe concentrationofantifreeze.

Excessivesupplementalcoolantadditivegreaterthanthe recommended6percent,togetherwithconcentrationsofantifreeze greaterthan65percentcancausedepositstoformandcanresultin radiatortubeblockage,overheating,and/orwaterpumpsealdamage.

Ifthemachineistobestoredin,orshippedto,anareawithfreezing temperatures,thecoolingsystemmustbeprotectedtothelowest expectedoutside(ambient)temperature.

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CAT Caterpillar D6H XL Operation & Maintenance Manual PDF Download by Heavy Equipment Manual - Issuu