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Product:TRACK-TYPETRACTOR

Model:D5MTRACK-TYPETRACTOR3CR

Configuration:D5M&D5MLGPTrack-TypeTractor3CR00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

D5MTrack-TypeTractor

MediaNumber-SEBU6886-06PublicationDate-01/05/2000DateUpdated-09/10/2001

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

s00037320

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththeregulations (40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaustsystem,fuel system,electricalsystem,intakeairsystemandcoolingsystemmaybeemissionrelatedandshould notbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwill applytoallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17 characterPIN.Thenewformatwilllooklikethefollowing:

This is the sample of the manual if you need complete manual Click Here to download

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

SatFeb2511:58:23UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D5MTRACK-TYPETRACTOR3CR

Configuration:D5M&D5MLGPTrack-TypeTractor3CR00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

D5MTrack-TypeTractor

MediaNumber-SEBU6886-06PublicationDate-01/05/2000DateUpdated-09/10/2001

AirConditioner-Test

SMCS-7320

Inhalingairconditionerrefrigerantgasthroughalitcigaretteorother smokingmethodorinhalingfumesreleasedfromaflamecontactingair conditionerrefrigerantgascancausebodilyharmordeath.

i00059649

2.Settheairconditionercontrolformaximumcooling.Setthefanspeedswitchknobtothe HIGHposition.

3.Tostabilizetheairconditioningsystem,runtheairconditioningsystemfortwominutes.

4.Checkforrefrigerantinthesystem.Feelthesuctionlineandthedischargeline.

Ifthesystemcontainsrefrigerant,thedischargelineiswarmerthanthesuctionline.

Ifthesystemdoesnotcontainrefrigerantorthesystemcontainsonlyasmallamountof refrigerant,poorcoolingwillresult.

5.Stoptheengine.

SatFeb2512:03:22UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D5MTRACK-TYPETRACTOR3CR

Configuration:D5M&D5MLGPTrack-TypeTractor3CR00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

D5MTrack-TypeTractor

MediaNumber-SEBU6886-06PublicationDate-01/05/2000DateUpdated-09/10/2001

AirConditionerBelt-Inspect/Adjust/Replace

SMCS-1357

Illustration1g00101985

1.Inspecttheconditionofthecompressordrivebelt.Thebeltshoulddeflect14to20mm (0.56to0.81inch)under110N(25lb)offorce.

2.Loosenthecompressormountingboltandtheadjustingbracketbolt.

3.Toachievethecorrectbelttension,movethecompressorinwardormovethecompressor outward.Tightenthecompressormountingboltandtheadjustingbracketbolt.Recheckthe beltadjustment.

SatFeb2512:03:39UTC+05302023

i01175656

Product:TRACK-TYPETRACTOR

Model:D5MTRACK-TYPETRACTOR3CR

Configuration:D5M&D5MLGPTrack-TypeTractor3CR00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

D5MTrack-TypeTractor

MediaNumber-SEBU6886-06PublicationDate-01/05/2000DateUpdated-09/10/2001

AlternatorandFanBelts-Inspect/Adjust/Replace

SMCS-1357

1.Opentheaccessdoorontheleftsideofthemachine.

Note:Evenifonlyonebeltiswornordamaged,replacethebeltsinsets.

2.Inspecttheconditionofthefanandofthealternatorbelt.Thebeltsshoulddeflect9to15 mm(.38to.62inch)under110N(25lb)offorce.

i00058914

3.Loosentheadjustinglocknut.

4.Turntheadjustingnutuntilthecorrectbelttensionisreached.Toachievethecorrectbelt adjustment,movethealternatorinwardormovethealternatoroutward,asrequired.

5.Tightentheadjustinglocknut.

6.Ifnewbeltsareinstalled,checkthebeltadjustmentagainafter30minutesofengine operation.

7.Closetheaccessdoor.

SatFeb2512:04:02UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D5MTRACK-TYPETRACTOR3CR

Configuration:D5M&D5MLGPTrack-TypeTractor3CR00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

D5MTrack-TypeTractor

MediaNumber-SEBU6886-06PublicationDate-01/05/2000DateUpdated-09/10/2001

BackupAlarm-Test

SMCS-7406

Illustration1g00100008

TurntheenginestartswitchtotheONpositioninordertoperformthetest.

Applytheservicebrakes.Disengagetheparkingbrakeswitch.Movethetransmissioncontrol levertotheREVERSEposition.

Thebackupalarmshouldsoundimmediately.Thebackupalarmshouldcontinuetosounduntil thetransmissioncontrolleverismovedtotheNEUTRALpositionortotheFORWARDposition.

i01286311

Illustration2g00637537

Thetoggleswitchislocatedundertheprotectivecap.

Thebackupalarmisontherear,rightsideofthemachine.

Toadjustthesoundlevel,movethetoggleswitchthatisontherearofthebackupalarm.The backupalarmissetatthehighestsoundlevelwhenthemachineisshippedfromthefactory.The adjustmentknobshouldremainattheHIGHpositionunlessthejobsiterequiresalowersound level.

SatFeb2512:04:20UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D5MTRACK-TYPETRACTOR3CR

Configuration:D5M&D5MLGPTrack-TypeTractor3CR00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

D5MTrack-TypeTractor

MediaNumber-SEBU6886-06PublicationDate-01/05/2000DateUpdated-09/10/2001

Battery-Inspect

SMCS-1401

Tightenthebatteryretainersonallbatteriesatevery1000hourinterval.

Performthefollowingproceduresatevery1000hourinterval.Checkthefollowingareasmore often,asrequired:

•Cleanthetopofthebatterieswithacleancloth.

•Keeptheterminalscleanandcoattheterminalswithpetroleumjelly.

•Keeptheterminalcoversinplace.

1.Openthebatteryaccesscover.Thebatteryaccesscoverislocatedontheleftsideofthe machineoutsidetheoperatorcompartment.

2.Cleanthetopofthebatterieswithacleancloth.Keeptheterminalscleanandcoatedwith petroleumjelly.Installtheterminalcoversafteryoucoattheterminals.

3.Closethebatteryaccesscover.

SatFeb2512:04:37UTC+05302023

i00963123

Product:TRACK-TYPETRACTOR

Model:D5MTRACK-TYPETRACTOR3CR

Configuration:D5M&D5MLGPTrack-TypeTractor3CR00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

D5MTrack-TypeTractor

MediaNumber-SEBU6886-06PublicationDate-01/05/2000DateUpdated-09/10/2001

Battery-Recycle

SMCS-1401

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

PrivateNetworkForSISLicensees.

SatFeb2512:04:53UTC+05302023

i00058390

Product:TRACK-TYPETRACTOR

Model:D5MTRACK-TYPETRACTOR3CR

Configuration:D5M&D5MLGPTrack-TypeTractor3CR00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

D5MTrack-TypeTractor

MediaNumber-SEBU6886-06PublicationDate-01/05/2000DateUpdated-09/10/2001

Battery,BatteryCableorBatteryDisconnectSwitch-

Replace

SMCS-1401

1.TurntheenginestartswitchkeytotheOFFposition.TurnalloftheswitchestotheOFF position.

2.TurnthebatterydisconnectswitchtotheOFFposition.Removethekey.

3.Disconnectthebatterycableatthebatterydisconnectswitch.Thebatterydisconnectswitch isconnectedtothemachineframe.

4.Disconnectthenegativebatterycableatthebattery.

5.Makenecessaryrepairsorreplacethebattery.

6.Connectthenegativebatterycableatthebattery.

7.Connectthebatterycableatthebatterydisconnectswitch.

8.InstallthekeyandturnthebatterydisconnectswitchtotheONposition.

SatFeb2512:05:15UTC+05302023

i00760485

Product:TRACK-TYPETRACTOR

Model:D5MTRACK-TYPETRACTOR3CR

Configuration:D5M&D5MLGPTrack-TypeTractor3CR00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

D5MTrack-TypeTractor

MediaNumber-SEBU6886-06PublicationDate-01/05/2000DateUpdated-09/10/2001

Brakes,IndicatorsandGauges-Test

SMCS-4100;7000;7450

ChecktheoperationoftheCaterpillarMonitoringSystem.Observetheself-testwhenyoustartthe engine.

Thesystemperformsanautomaticself-testwhenyouturntheenginestartswitchtotheON position.

Theself-testverifiesthatthemonitoringpanelandthedisplaymodulesareoperatingproperly.

Theinternalcircuits,theindicators,andthegaugesareautomaticallychecked.

i00127497

Illustration2g00102022

Theoperatormustobservetheindicatorsandthegaugesinordertodeterminewhethermodule (1),module(2),module(3),theindicators,andthegaugesareoperatingproperly.Theself-test lastsforapproximatelythreeseconds.

Duringtheself-test,allalertindicatorsflash.

Thedigitaldisplayshowsthefollowingreadouts:

•Allindicatorsofunits(DegC,kPa,rpm,andliters)

•"X10"readout

•Symbolforthehourmeter

•"8.8.8.X.8.8"readout

Thepointersinthegaugespointupward.Then,thepointerspointtotheleft.Then,thepointers pointtotheright.Then,thepointerspointtothefinalpositions.

•Thegear/directionreadoutshows"**".

•Thespeedreadoutshows"188","MPH",and"km/h".

•Theactionlightstaysilluminated.

•Theactionalarmsoundsonce.

Themonitoringpanelistheninthenormaloperatingmode.

Iftheabovetestsarenotcorrectlycompleted,thesystemwillnotfunctioninthenormaloperating mode.ConsultyourCaterpillardealerforanelectricalsystemcheck.Anyrepairsmustbemade beforeyoustarttheengine.

Turnonallofthemachinelights.Checkforproperoperation.Soundtheforwardhorn.

Movethemachineforwardandtesttheservicebrakes.SeeOperationandMaintenanceManual, "BrakingSystem-Test".

Stoptheengine.

Product:TRACK-TYPETRACTOR

Model:D5MTRACK-TYPETRACTOR3CR

Configuration:D5M&D5MLGPTrack-TypeTractor3CR00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

D5MTrack-TypeTractor

MediaNumber-SEBU6886-06PublicationDate-01/05/2000DateUpdated-09/10/2001

Brakes,IndicatorsandGauges-Test

SMCS-4100;7000;7450

ChecktheoperationoftheCaterpillarMonitoringSystem.Observetheself-testwhenyoustartthe engine.

Thesystemperformsanautomaticself-testwhenyouturntheenginestartswitchtotheON position.

Theself-testverifiesthatthemonitoringpanelandthedisplaymodulesareoperatingproperly.

Theinternalcircuits,theindicators,andthegaugesareautomaticallychecked.

i00127497

Illustration2g00102022

Theoperatormustobservetheindicatorsandthegaugesinordertodeterminewhethermodule (1),module(2),module(3),theindicators,andthegaugesareoperatingproperly.Theself-test lastsforapproximatelythreeseconds.

Duringtheself-test,allalertindicatorsflash.

Thedigitaldisplayshowsthefollowingreadouts:

•Allindicatorsofunits(DegC,kPa,rpm,andliters)

•"X10"readout

•Symbolforthehourmeter

•"8.8.8.X.8.8"readout

Thepointersinthegaugespointupward.Then,thepointerspointtotheleft.Then,thepointers pointtotheright.Then,thepointerspointtothefinalpositions.

•Thegear/directionreadoutshows"**".

•Thespeedreadoutshows"188","MPH",and"km/h".

•Theactionlightstaysilluminated.

•Theactionalarmsoundsonce.

Themonitoringpanelistheninthenormaloperatingmode.

Iftheabovetestsarenotcorrectlycompleted,thesystemwillnotfunctioninthenormaloperating mode.ConsultyourCaterpillardealerforanelectricalsystemcheck.Anyrepairsmustbemade beforeyoustarttheengine.

Turnonallofthemachinelights.Checkforproperoperation.Soundtheforwardhorn.

Movethemachineforwardandtesttheservicebrakes.SeeOperationandMaintenanceManual, "BrakingSystem-Test".

Stoptheengine.

Product:TRACK-TYPETRACTOR

Model:D5MTRACK-TYPETRACTOR3CR

Configuration:D5M&D5MLGPTrack-TypeTractor3CR00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

D5MTrack-TypeTractor

MediaNumber-SEBU6886-06PublicationDate-01/05/2000DateUpdated-09/10/2001

BrakingSystem-Test

SMCS-4100;4267

Ifthemachinemovesduringthetest,reducetheenginespeed immediately,andengagetheparkingbrake.

Ifthemachinemovedwhiletestingthebrakes,consultyourCaterpillar dealerforbrakeinspectionandrepair.Damagedbrakesmustbe repairedbeforereturningthemachinetooperation.

Makesurethattheareaaroundthemachineisclearofpersonnelandclearofobstacles.

Testthebrakesonadry,levelsurface.

Fastentheseatbeltbeforeyoutestthebrakes.

Thefollowingtestisusedtodeterminewhethertheservicebrakeisfunctional.Thistestisnot intendedtodeterminethemaximumbrakeholdingeffort.Thebrakeholdingeffortofthismachine willbedifferentthanthebrakeholdingeffortofothermachinesbecauseofvariationsinthe enginesetting,inthepowertrainefficiency,andinthebrakeholdingability.

Comparetheenginespeedatthebeginningofmachinemovementtotheenginespeedofaprior test.Thiswillbeanindicationoftheamountofsystemdeterioration.

1.Starttheengine.

2.Raiseallimplements.

3.Depressthebrakepedal.

4.Selectthemodeofmanualshift.

i00079987

5.Releasetheparkingbrakeswitch.

6.Whilethebrakepedalisdepressed,movethedirectionalcontroltotheNEUTRALposition.

7.SelecttheTHIRDSPEEDposition.Thecontrolpanelwillindicate"3N".

Note:Whenyoutestthebrakesystem,makesurethatthetransmissionisintheTHIRD SPEEDposition.Youcandepressthebuttoninordertoreadthespeedonthedigitaldisplay window.

8.SelecttheFORWARDposition.Thecontrolpanelwillindicate"3F".

9.Graduallyincreasetheenginespeedtofullloadspeed.Themachineshouldnotmove.

10.MovethedirectionalcontroltotheNEUTRALposition.

11.MovethethrottleswitchtoLOWIDLE.Turnontheparkingbrakeswitch.Lowerall implementstotheground.Applyaslightdownpressure.Stoptheengine.

NOTICE

Ifthemachinemovedwhiletestingthebrakes,contactyour Caterpillardealer.Havethedealerinspectand,ifnecessary,repairthe servicebrakebeforereturningthemachinetooperation.

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SatFeb2512:05:33UTC+05302023

Product:TRACK-TYPETRACTOR

Model:D5MTRACK-TYPETRACTOR3CR

Configuration:D5M&D5MLGPTrack-TypeTractor3CR00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

D5MTrack-TypeTractor

MediaNumber-SEBU6886-06PublicationDate-01/05/2000DateUpdated-09/10/2001

BulldozerPowerAnglingTiltHingePins-Lubricate

SMCS-6050

Illustration1g00102903

Lubricatethevariablepowerangletiltdozer.Lubricatesixteenfittings.

SatFeb2512:07:30UTC+05302023

i01215138

Product:TRACK-TYPETRACTOR

Model:D5MTRACK-TYPETRACTOR3CR

Configuration:D5M&D5MLGPTrack-TypeTractor3CR00001-UP(MACHINE)POWEREDBY3116Engine

OperationandMaintenanceManual

D5MTrack-TypeTractor

MediaNumber-SEBU6886-06PublicationDate-01/05/2000DateUpdated-09/10/2001

CabAirFilter-Clean/Replace

SMCS-7311

CleanFilters

Note:Cleanthefiltersmoreoftenindustyconditions.

i01215135

This is the sample of the manual if you need complete manual Click Here to download