Product:TRACK-TYPETRACTOR
Model:D4GTRACK-TYPETRACTORHYD
Configuration:D4GXL&D4GLGPTrack-TypeTractorsHYD00001-UP(MACHINE)POWEREDBY3046Engine
OperationandMaintenanceManual
D3G,D4GandD5GTrack-TypeTractors
MediaNumber-SEBU7801-02PublicationDate-01/09/2006DateUpdated-13/09/2006
Foreword
This is the sample of the manual if you need complete manual Click Here to download
Product:TRACK-TYPETRACTOR
Model:D4GTRACK-TYPETRACTORHYD
Configuration:D4GXL&D4GLGPTrack-TypeTractorsHYD00001-UP(MACHINE)POWEREDBY3046Engine
OperationandMaintenanceManual
D3G,D4GandD5GTrack-TypeTractors
MediaNumber-SEBU7801-02PublicationDate-01/09/2006DateUpdated-13/09/2006
SMCS-7310;7340
Usecommerciallyavailablewindowcleaningsolutionsinordertocleanthewindows.Cleanthe outsideofthewindowsfromtheground,unlesshandholdsareavailable.
Illustration1g00566124
Typicalexample
Useapolewithasqueegeeinordertoreachthehighareasofthewindow.
Washpolycarbonatewindowswithamildsoapandwater.Neverusea cleaningsolventonpolycarbonatewindows.
AircraftWindshieldCleaner
Applythecleanerwithasoftcloth.Rubthewindowwithmoderatepressureuntilallthedirtis removed.Allowthecleanertodry.Wipeoffthecleanerwithacleansoftcloth.
SoapandWater
Useacleanspongeorasoftcloth.Washthewindowswithamildsoaporwithamilddetergent. Alsouseplentyoflukewarmwater.Rinsethewindowsthoroughly.Drythewindowswithamoist chamoisorwithamoistcellulosesponge.
StubbornDirtandGrease
Washthewindowswithagoodgradeofnaphtha,ofisopropylalcohol,orofButylCellosolve. Then,washthewindowswithsoapandwithwater.
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr1023:00:42UTC+05302025
Product:TRACK-TYPETRACTOR
Model:D4GTRACK-TYPETRACTORHYD
Configuration:D4GXL&D4GLGPTrack-TypeTractorsHYD00001-UP(MACHINE)POWEREDBY3046Engine
D3G,D4GandD5GTrack-TypeTractors
MediaNumber-SEBU7801-02PublicationDate-01/09/2006DateUpdated-13/09/2006 i01534340
SMCS-7305-040;7305-510
Inspecttheconditionofthewiperblades.Replacethewiperbladesifthewiperbladesarewornor damagedorifstreakingoccurs.
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr1023:00:20UTC+05302025
Product:TRACK-TYPETRACTOR
Model:D4GTRACK-TYPETRACTORHYD
Configuration:D4GXL&D4GLGPTrack-TypeTractorsHYD00001-UP(MACHINE)POWEREDBY3046Engine
OperationandMaintenanceManual
D3G,D4GandD5GTrack-TypeTractors
MediaNumber-SEBU7801-02PublicationDate-01/09/2006DateUpdated-13/09/2006 i01937034
SMCS-7306-544-KE NOTICE
Whenoperatinginfreezingtemperatures,useCaterpillarorany commerciallyavailablenonfreezingwindowwashersolvent.
RefertoOperationandMaintenanceManual,"AccessDoorsandCovers"forthelocationofthe servicepoints.Thewindowwasherreservoirismountedontheinsideoftheaccessdoor.
1.Removethefillercap.
2.Fillthewindowwasherreservoirwithwasherfluidthroughthefilleropening.
3.Installthefillercap.
4.Closetheaccessdoor.
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr1023:00:01UTC+05302025
Product:TRACK-TYPETRACTOR
Model:D4GTRACK-TYPETRACTORHYD
Configuration:D4GXL&D4GLGPTrack-TypeTractorsHYD00001-UP(MACHINE)POWEREDBY3046Engine
OperationandMaintenanceManual
D3G,D4GandD5GTrack-TypeTractors
MediaNumber-SEBU7801-02PublicationDate-01/09/2006DateUpdated-13/09/2006
SMCS-5163-070-VN
Illustration1g02646681
1.Removetheventplug.
2.Cleantheventpluginasuitablesolvent.
3.Installtheventplug.
Note:Donotreplacetheventplugwithasolidplug.Damagetothewinchwilloccur.
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuApr1022:59:51UTC+05302025
Product:TRACK-TYPETRACTOR
Model:D4GTRACK-TYPETRACTORHYD
Configuration:D4GXL&D4GLGPTrack-TypeTractorsHYD00001-UP(MACHINE)POWEREDBY3046Engine
OperationandMaintenanceManual
D3G,D4GandD5GTrack-TypeTractors
MediaNumber-SEBU7801-02PublicationDate-01/09/2006DateUpdated-13/09/2006
SMCS-5163-008;7542-008
i05812007
Removethefillerplugforthewinch.Obtainasampleofthewinchoilbypullingasample throughthefillerplugopening.
RefertoSpecialPublication,SEBU6250,"CaterpillarMachineFluidsRecommendations","S·O·S OilAnalysis"forinformationthatpertainstoobtainingasampleofthewinchoil.RefertoSpecial Publication,PEHP6001,"HowToTakeAGoodOilSample"formoreinformationabout obtainingasampleofthewinchoil.
ThuApr1022:59:29UTC+05302025
Product:TRACK-TYPETRACTOR
Model:D4GTRACK-TYPETRACTORHYD
Configuration:D4GXL&D4GLGPTrack-TypeTractorsHYD00001-UP(MACHINE)POWEREDBY3046Engine
OperationandMaintenanceManual
D3G,D4GandD5GTrack-TypeTractors
MediaNumber-SEBU7801-02PublicationDate-01/09/2006DateUpdated-13/09/2006
SMCS-5163-535-FLV;5163
Illustration1g01626970 (1)Drainplug (2)Oilfillerplugandoillevelcheck
1.Positionthemachineonaflat,levelsurface.
2.Inspectthewinchforleaks.Repairanyleaks.
3.Removeoillevelcheckplug(2)foraquickcheckoftheoillevel.
Note:Theoilmustbefilledtothebottomoftheportoftheoillevelcheckplug.
4.Fillthewinchcasewithoiluntiltheoilisattheproperlevel.
i06060184
5.Installplug(2).Tightentoatorqueof180±27N·m(133±20lbft).
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr1022:56:38UTC+05302025
Product:TRACK-TYPETRACTOR
Model:D4GTRACK-TYPETRACTORHYD
Configuration:D4GXL&D4GLGPTrack-TypeTractorsHYD00001-UP(MACHINE)POWEREDBY3046Engine
OperationandMaintenanceManual
D3G,D4GandD5GTrack-TypeTractors
MediaNumber-SEBU7801-02PublicationDate-01/09/2006DateUpdated-13/09/2006
SMCS-5163-044;5163
1.Parkthemachineonlevelground.
Illustration1g01626970 (1)Oildrainplug (2)Oilfillerplug
2.Removedrainplug(1)andallowtheoiltodraininasuitablecontainer.
Note:Tohelpdraintheoil,removeoilfillerplug(2).
3.Installplug(1)afteralloftheoilhasbeendrained.Tightenplug(1)toatorqueof 180±27N·m(133±20lbft).
4.Refillthewinchtotheproperlevel.Installplug(2).
i06060110
Product:TRACK-TYPETRACTOR
Model:D4GTRACK-TYPETRACTORHYD
Configuration:D4GXL&D4GLGPTrack-TypeTractorsHYD00001-UP(MACHINE)POWEREDBY3046Engine
OperationandMaintenanceManual
D3G,D4GandD5GTrack-TypeTractors
MediaNumber-SEBU7801-02PublicationDate-01/09/2006DateUpdated-13/09/2006
SMCS-5163-086-RLR
Illustration1g02646588
Applylubricanttoallsixofthefairleadgreasefittings.
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr1022:55:50UTC+05302025
Product:TRACK-TYPETRACTOR
Model:D4GTRACK-TYPETRACTORHYD
Configuration:D4GXL&D4GLGPTrack-TypeTractorsHYD00001-UP(MACHINE)POWEREDBY3046Engine
OperationandMaintenanceManual
D3G,D4GandD5GTrack-TypeTractors
MediaNumber-SEBU7801-02PublicationDate-01/09/2006DateUpdated-13/09/2006
SMCS-5159-086-BD
Illustration2g02957696
Applylubricanttothefittingsforthewinchdrum.
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr1022:55:33UTC+05302025
Product:TRACK-TYPETRACTOR
Model:D4GTRACK-TYPETRACTORHYD
Configuration:D4GXL&D4GLGPTrack-TypeTractorsHYD00001-UP(MACHINE)POWEREDBY3046Engine
OperationandMaintenanceManual
D3G,D4GandD5GTrack-TypeTractors
MediaNumber-SEBU7801-02PublicationDate-01/09/2006DateUpdated-13/09/2006
SMCS-5154-510;5163-510
Wearleathergloveswhenhandlingthewinchcable.
NOTICE
Unrollthewireropecablefromthespool.Neverliftthewireropeoff thespoolincoils.
NOTICE
Usethecorrectsizeferruleforthewinchcableinordertoattachthe winchcabletotheloaddrum.Neveruseaknotinordertosecurethe winchcabletotheloaddrum.
Optional19mm(0.75inch)78m(256ft)
(1)Capacity
Table2
WinchCapacity
WinchBareDrumFullDrum
MaximumLinePull18144kg(40000lb)11340kg(25000lb)
MaximumLineSpeed40m/min(131ft/min)(1)63m/min(207ft/min)(1)
(1)Maximumlinespeedistheno-loadspeedatmaximumlinepull.
Forthecorrectproceduretoreplacethewinchcable,refertoSpecifications,SystemsOperation, TestingandAdjusting,DisassemblyandAssembly,"Cable-RemoveandInstall"forthewinch hydrostaticsystems.
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr1022:55:17UTC+05302025
Product:TRACK-TYPETRACTOR
Model:D4GTRACK-TYPETRACTORHYD
Configuration:D4GXL&D4GLGPTrack-TypeTractorsHYD00001-UP(MACHINE)POWEREDBY3046Engine
OperationandMaintenanceManual
D3G,D4GandD5GTrack-TypeTractors
MediaNumber-SEBU7801-02PublicationDate-01/09/2006DateUpdated-13/09/2006
SMCS-5154-040;5163-040
2.Unreelthewinchcablebymanuallypullingthewinchcable.
3.Inspecttheentirecableforfrayingorkinking.Iffrayingorkinkingispresent,replacethe winchcable.
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr1022:55:04UTC+05302025
Product:TRACK-TYPETRACTOR
Model:D4GTRACK-TYPETRACTORHYD
Configuration:D4GXL&D4GLGPTrack-TypeTractorsHYD00001-UP(MACHINE)POWEREDBY3046Engine
OperationandMaintenanceManual
D3G,D4GandD5GTrack-TypeTractors
MediaNumber-SEBU7801-02PublicationDate-01/09/2006DateUpdated-13/09/2006
SMCS-6060-025-TI
Illustration1g01096402
1.Assemblethecapforthetrunnionwithoutshims.
2.Tightentheboltsandmaintainequalspacingoneachside.
3.Measurethegap.
4.Removethecapforthetrunnion.
5.Addshimsinordertofillinthegap.Usethesamenumberofshimsonbothsides.Thenadd oneadditionalshimtoeachside.
6.Tightenthebolts.
Bolts...530±70N·m(390±52lbft)
Illustration2g00820011 Trunnionbolts
7.Tightentheboltsinthefollowingorder:1,2,3and4.
Copyright1993-2025CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuApr1022:54:50UTC+05302025
This is the sample of the manual if you need complete manual Click Here to download