D4G TRACK-TYPE TRACTOR
Product: TRACK-TYPE TRACTOR
Model: D4G TRACK-TYPE TRACTOR HYD
Configuration: D4G XL & D4G LGP Track-Type Tractors HYD00001-UP (MACHINE) POWERED BY 3046 Engine
Operation and Maintenance Manual
D3G, D4G and D5G Track-Type Tractors
Media Number -SEBU7801-02
Foreword
Literature Information
s00037320
For some reason if link does not work download this pdf and then click This is the sample of the
Product: TRACK-TYPE TRACTOR
Model: D4G TRACK-TYPE TRACTOR HYD
Configuration: D4G XL & D4G LGP Track-Type Tractors HYD00001-UP (MACHINE) POWERED BY 3046 Engine
Operation and Maintenance Manual
D3G, D4G and D5G Track-Type Tractors
Media Number -SEBU7801-02
Publication Date -01/09/2006
Windows - Clean
SMCS - 7310; 7340
Date Updated -13/09/2006
Use commercially available window cleaning solutions in order to clean the windows. Clean the outside of the windows from the ground, unless handholds are available.
Illustration 1 g00566124
Typical example
Use a pole with a squeegee in order to reach the high areas of the window.
Wash polycarbonate windows with a mild soap and water. Never use a cleaning solvent on polycarbonate windows.
Cleaning Methods
Aircraft Windshield Cleaner
Apply the cleaner with a soft cloth. Rub the window with moderate pressure until all the dirt is removed. Allow the cleaner to dry. Wipe off the cleaner with a clean soft cloth.
Soap and Water
Use a clean sponge or a soft cloth. Wash the windows with a mild soap or with a mild detergent. Also use plenty of lukewarm water. Rinse the windows thoroughly. Dry the windows with a moist chamois or with a moist cellulose sponge.
Stubborn Dirt and Grease
Wash the windows with a good grade of naphtha, of isopropyl alcohol, or of Butyl Cellosolve. Then, wash the windows with soap and with water. Copyright 1993 - 2025 Caterpillar Inc.
Thu Apr 10 23:00:42 UTC+0530 2025
Product: TRACK-TYPE TRACTOR
Model: D4G TRACK-TYPE TRACTOR HYD
Configuration: D4G XL & D4G LGP Track-Type Tractors HYD00001-UP (MACHINE) POWERED BY 3046 Engine
Operation and Maintenance Manual
D3G, D4G and D5G Track-Type Tractors
Media Number -SEBU7801-02
Publication Date -01/09/2006
Window Wipers - Inspect/Replace
SMCS - 7305-040; 7305-510
Date Updated -13/09/2006
Inspect the condition of the wiper blades. Replace the wiper blades if the wiper blades are worn or damaged or if streaking occurs.
Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Apr 10 23:00:20 UTC+0530 2025
Product: TRACK-TYPE TRACTOR
Model: D4G TRACK-TYPE TRACTOR HYD
Configuration: D4G XL & D4G LGP Track-Type Tractors HYD00001-UP (MACHINE) POWERED BY 3046 Engine
Operation and Maintenance Manual
D3G, D4G and D5G Track-Type Tractors
Media Number -SEBU7801-02
Publication Date -01/09/2006
Window Washer Reservoir - Fill
SMCS - 7306-544-KE
NOTICE
Date Updated -13/09/2006
i01937034
When operating in freezing temperatures, use Caterpillar or any commercially available nonfreezing window washer solvent.
Refer to Operation and Maintenance Manual, "Access Doors and Covers" for the location of the service points. The window washer reservoir is mounted on the inside of the access door.
1. Remove the filler cap.
2. Fill the window washer reservoir with washer fluid through the filler opening.
3. Install the filler cap.
4. Close the access door.
Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Apr 10 23:00:01 UTC+0530 2025
Product: TRACK-TYPE TRACTOR
Model: D4G TRACK-TYPE TRACTOR HYD
Configuration: D4G XL & D4G LGP Track-Type Tractors HYD00001-UP (MACHINE) POWERED BY 3046 Engine
Operation and Maintenance Manual
D3G, D4G and D5G Track-Type Tractors
Media Number -SEBU7801-02
Publication Date -01/09/2006
Winch Vent Plug - Clean
SMCS - 5163-070-VN
Date Updated -13/09/2006
i04461095
Illustration 1 g02646681
1. Remove the vent plug.
2. Clean the vent plug in a suitable solvent.
3. Install the vent plug.
Note: Do not replace the vent plug with a solid plug. Damage to the winch will occur.
Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Apr 10 22:59:51 UTC+0530 2025
Product: TRACK-TYPE TRACTOR
Model: D4G TRACK-TYPE TRACTOR HYD
Configuration: D4G XL & D4G LGP Track-Type Tractors HYD00001-UP (MACHINE) POWERED BY 3046 Engine
Operation and Maintenance Manual
D3G, D4G and D5G Track-Type Tractors
Media Number -SEBU7801-02
Publication Date -01/09/2006
Winch Oil Sample - Obtain
SMCS - 5163-008; 7542-008
Date Updated -13/09/2006
Illustration 1 g03679207
Remove the filler plug for the winch. Obtain a sample of the winch oil by pulling a sample through the filler plug opening.
Refer to Special Publication, SEBU6250, "Caterpillar Machine Fluids Recommendations", "S·O·S Oil Analysis" for information that pertains to obtaining a sample of the winch oil. Refer to Special Publication, PEHP6001, "How To Take A Good Oil Sample" for more information about obtaining a sample of the winch oil.
Thu Apr 10 22:59:29 UTC+0530 2025
Product: TRACK-TYPE TRACTOR
Model: D4G TRACK-TYPE TRACTOR HYD
Configuration: D4G XL & D4G LGP Track-Type Tractors HYD00001-UP (MACHINE) POWERED BY 3046 Engine
Operation and Maintenance Manual
D3G, D4G and D5G Track-Type Tractors
Media Number -SEBU7801-02
Publication Date -01/09/2006
Winch Oil Level - Check
SMCS - 5163-535-FLV; 5163
Date Updated -13/09/2006
i06060184
Illustration 1
g01626970 (1) Drain plug (2) Oil filler plug and oil level check
1. Position the machine on a flat, level surface.
2. Inspect the winch for leaks. Repair any leaks.
3. Remove oil level check plug (2) for a quick check of the oil level.
Note: The oil must be filled to the bottom of the port of the oil level check plug.
4. Fill the winch case with oil until the oil is at the proper level.
5. Install plug (2). Tighten to a torque of 180 ± 27 N·m (133 ± 20 lb ft).
Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Thu Apr 10 22:56:38 UTC+0530 2025
Product: TRACK-TYPE TRACTOR
Model: D4G TRACK-TYPE TRACTOR HYD
Configuration: D4G XL & D4G LGP Track-Type Tractors HYD00001-UP (MACHINE) POWERED BY 3046 Engine
Operation and Maintenance Manual
D3G, D4G and D5G Track-Type Tractors
Media Number -SEBU7801-02
Publication Date -01/09/2006
Winch Oil - Change
SMCS - 5163-044; 5163
1. Park the machine on level ground.
Date Updated -13/09/2006
i06060110
Illustration 1
g01626970 (1) Oil drain plug (2) Oil filler plug
2. Remove drain plug (1) and allow the oil to drain in a suitable container.
Note: To help drain the oil, remove oil filler plug (2).
3. Install plug (1) after all of the oil has been drained. Tighten plug (1) to a torque of 180 ± 27 N·m (133 ± 20 lb ft).
4. Refill the winch to the proper level. Install plug (2).
Copyright 1993 - 2025 Caterpillar Inc.
Rights Reserved.
Network For SIS Licensees.
Thu Apr 10 22:56:00 UTC+0530 2025
Product: TRACK-TYPE TRACTOR
Model: D4G TRACK-TYPE TRACTOR HYD
Configuration: D4G XL & D4G LGP Track-Type Tractors HYD00001-UP (MACHINE) POWERED BY 3046 Engine
Operation and Maintenance Manual
D3G, D4G and D5G Track-Type Tractors
Media Number -SEBU7801-02
Publication Date -01/09/2006
Winch Fairlead Rollers - Lubricate
SMCS - 5163-086-RLR
Date Updated -13/09/2006
i04461002
Illustration 1 g02646588
Apply lubricant to all six of the fairlead grease fittings.
Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved.
Private Network For SIS Licensees. Thu Apr 10 22:55:50 UTC+0530 2025
Product: TRACK-TYPE TRACTOR
Model: D4G TRACK-TYPE TRACTOR HYD
Configuration: D4G XL & D4G LGP Track-Type Tractors HYD00001-UP (MACHINE) POWERED BY 3046 Engine
Operation and Maintenance Manual
D3G, D4G and D5G Track-Type Tractors
Media Number -SEBU7801-02
Publication Date -01/09/2006
Winch Drum Bearing - Lubricate
SMCS - 5159-086-BD
Date Updated -13/09/2006
i04825744
Illustration 1
g02957658
Illustration 2 g02957696
Apply lubricant to the fittings for the winch drum.
Copyright 1993 - 2025 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Apr 10 22:55:33 UTC+0530 2025
Product: TRACK-TYPE TRACTOR
Model: D4G TRACK-TYPE TRACTOR HYD
Configuration: D4G XL & D4G LGP Track-Type Tractors HYD00001-UP (MACHINE) POWERED BY 3046 Engine
Operation and Maintenance Manual
D3G, D4G and D5G Track-Type Tractors
Media Number -SEBU7801-02
Winch Cable - Replace
SMCS - 5154-510; 5163-510
Publication Date -01/09/2006
Date Updated -13/09/2006
Wear leather gloves when handling the winch cable.
NOTICE
Unroll the wire rope cable from the spool. Never lift the wire rope off the spool in coils.
NOTICE
Use the correct size ferrule for the winch cable in order to attach the winch cable to the load drum. Never use a knot in order to secure the winch cable to the load drum.
Table 1
Line Load
Wire Rope Diameter
Load Drum(1)
Recommended 16 mm (0.63 inch) 113 m (371 ft)
Optional 19 mm (0.75 inch) 78 m (256 ft)
(1) Capacity
Table 2
Winch Capacity Winch
Maximum Line Pull 18144 kg (40000 lb) 11340 kg (25000 lb)
Maximum Line Speed 40 m/min (131 ft/min)(1) 63 m/min (207 ft/min)(1)
(1) Maximum line speed is the no-load speed at maximum line pull.
For the correct procedure to replace the winch cable, refer to Specifications, Systems Operation, Testing and Adjusting, Disassembly and Assembly, "Cable - Remove and Install" for the winch hydrostatic systems.
Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Thu Apr 10 22:55:17 UTC+0530 2025
Product: TRACK-TYPE TRACTOR
Model: D4G TRACK-TYPE TRACTOR HYD
Configuration: D4G XL & D4G LGP Track-Type Tractors HYD00001-UP (MACHINE) POWERED BY 3046 Engine
Operation and Maintenance Manual
D3G, D4G and D5G Track-Type Tractors
Media Number -SEBU7801-02
Winch Cable - Inspect
SMCS - 5154-040; 5163-040
Publication Date -01/09/2006
Date Updated -13/09/2006
i01936512
Wear leather gloves when handling the winch cable.
Illustration 1 g01008005
1. Move the winch control lever to the FREE SPOOL position.
2. Unreel the winch cable by manually pulling the winch cable.
3. Inspect the entire cable for fraying or kinking. If fraying or kinking is present, replace the winch cable.
Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Apr 10 22:55:04 UTC+0530 2025
Product: TRACK-TYPE TRACTOR
Model: D4G TRACK-TYPE TRACTOR HYD
Configuration: D4G XL & D4G LGP Track-Type Tractors HYD00001-UP (MACHINE) POWERED BY 3046 Engine
Operation and Maintenance Manual
D3G, D4G and D5G Track-Type Tractors
Media Number -SEBU7801-02
Publication Date -01/09/2006
Trunnion - Adjust
SMCS - 6060-025-TI
Date Updated -13/09/2006
Illustration 1 g01096402
1. Assemble the cap for the trunnion without shims.
2. Tighten the bolts and maintain equal spacing on each side.
3. Measure the gap.
4. Remove the cap for the trunnion.
5. Add shims in order to fill in the gap. Use the same number of shims on both sides. Then add one additional shim to each side.
6. Tighten the bolts.
Bolts ... 530 ± 70 N·m (390 ± 52 lb ft)
Illustration 2 g00820011
7. Tighten the bolts in the following order: 1, 2, 3 and 4.
Copyright 1993 - 2025 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Apr 10 22:54:50 UTC+0530 2025