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CAT + Caterpillar D25D Articulated Truck Operation & Maintenance Manual

Page 1


Product: ARTICULATED TRUCK

Model: D25D ARTICULATED TRUCK 1HK

Configuration: D25D, D30D, D350D ARTICULATED TRUCK 1HK00001-00673 (MACHINE) POWERED BY 3306 ENGINE

Operation and Maintenance Manual

Caterpillar Corporate Radio

Media Number -M0085473-05

Publication Date -01/11/2020 Date Updated -13/07/2020

Foreword

Literature Information

This manual should be read carefully before using this product for the first time and before performing maintenance. This manual should be stored in the product literature holder or in the product literature storage area. Immediately replace this manual if lost, damaged, or unreadable. This manual may contain safety information, operation instructions, transportation information, lubrication information, and maintenance information. Some photographs or illustrations in this publication show details or attachments that can be different from your product. Guards and covers might have been removed for illustrative purposes. Continuing improvement and advancement of product design might have caused changes to your product, which are not included in this publication. Whenever a question arises regarding your product, or this publication, consult your dealer for the latest available information.

Safety

The safety section, if present, lists basic safety precautions. In addition, this section identifies the text and locations of safety messages used on the product. Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance, and repair on this product.

Operation

The operation section, if present, is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, controls, attachment controls, transportation, and towing information (if applicable). Photographs and illustrations guide the operator through correct procedures of checking, starting, operating, and stopping the product. Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the product and its capabilities.

Product Information

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The product information section, if present, may provide specification data, product intended use, product identification plate locations, and certification information.

Maintenance

The maintenance section, if present, is a guide to equipment care. Proper maintenance and repair are essential to keep the equipment and systems operating correctly. As the owner, you are responsible for the performance of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and Service Manual. The Maintenance Interval Schedule lists the items to be maintained at a specific service interval. Items without specific intervals are listed under the "When Required" service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the Maintenance Interval Schedule as an index or "one safe source" for all maintenance procedures.

Maintenance Intervals

Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first. Under extremely severe, dusty, or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary. Perform service on items at multiples of the original requirement. For example, at every 500 service hours or 3 months, also service those items listed under every 250 service hours or monthly and every 10 service hours or daily.

Product Capacity

Additional attachments or modifications may exceed product design capacity, which can adversely affect product performance characteristics, safety, reliability, and applicable certifications. Contact your dealer for further information.

Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Fri Jan 5 00:07:57 UTC+0530 2024

Product: ARTICULATED TRUCK

Model: D25D ARTICULATED TRUCK 1HK

Configuration: D25D, D30D, D350D ARTICULATED TRUCK 1HK00001-00673 (MACHINE) POWERED BY 3306 ENGINE

Operation and Maintenance Manual

Caterpillar Corporate Radio

Media Number -M0085473-05

Publication Date -01/11/2020 Date Updated -13/07/2020

General Hazard Information

SMCS - 7606

Do not operate or work on this equipment unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Caterpillar dealer for replacement manuals. Proper care is your responsibility.

Foreword

This document is a supplement to the Operation and Maintenance Manual for the equipment. Permanently attach this document to the Operation and Maintenance Manual for the equipment.

Introduction

This document provides information about the operation of the Cat® Premium Corporate Entertainment Radio System.

Operation of the equipment and the maintenance of the equipment must not occur unless the instructions and warnings in the Operation and Maintenance Manual for the equipment have been read and the instructions and the warnings are understood. The contents of this document must be understood before the equipment that is equipped with the Cat AM/FM Radio System is operated.

Warnings and Compliance

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Read this Operation and Maintenance Manual carefully before operating, and reserve this Operation and Maintenance Manual for future reference.

Precaution

• Disconnect the negative battery terminal of the vehicle while mounting and connecting the unit.

• When replacing the fuse, replace with an identical amperage rating.

• Using a fuse with a higher amperage rating may cause serious damage to the unit.

• Make sure that water, pins, or obstacles do not get inside the radio. Water, pins, and obstacles may cause malfunctions or create safety hazards such as electrical shock.

• If the machine has been parked for a long time in hot or cold weather, wait until the temperature in the machine becomes normal before operating the radio.

Before Operation

Do not raise the volume level too high. Keep the volume at a level at which you can hear outside warning sounds (horns sirens, and so on).

Stop the machine before performing any complicated operations.

Caution

Do not open the cover and do not repair. Ask the authorized dealer for help.

Note: According to models with different wiring harness to connect the definition of the specific content, refer to the model label.

Note: Specifications and the design are subject to change without notice due to improvements in technology.

Operation and Maintenance Manuals (OMM) are currently available at: http://www.cat.com/en_US/ support/operations/technology/product-link-ownersmanuals.html

For mobile equipment or equipment that is located in areas where direct internet access is not available while the product is in use, a paper copy of the OMM must be printed and kept with the product.

For more information or for a paper copy of the OMM contact the nearest Cat Dealer: www.cat.com/en_US/support/dealer-locator.html

Copyright 1993 - 2024 Caterpillar Inc.

All Rights Reserved.

Private Network For SIS Licensees.

Fri Jan 5 00:10:00 UTC+0530 2024

Product: ARTICULATED TRUCK

Model: D25D ARTICULATED TRUCK 1HK

Configuration: D25D, D30D, D350D ARTICULATED TRUCK 1HK00001-00673 (MACHINE) POWERED BY 3306 ENGINE

Operation and Maintenance Manual

Caterpillar Corporate Radio

Media Number -M0085473-05

Publication Date -01/11/2020 Date Updated -13/07/2020

General Hazard Information

SMCS - 7606

Do not operate or work on this equipment unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Caterpillar dealer for replacement manuals. Proper care is your responsibility.

Foreword

This document is a supplement to the Operation and Maintenance Manual for the equipment. Permanently attach this document to the Operation and Maintenance Manual for the equipment.

Introduction

This document provides information about the operation of the Caterpillar AM/FM Radio System.

Operation of the equipment and the maintenance of the equipment must not occur unless the instructions and warnings in the Operation and Maintenance Manual for the equipment have been read and the instructions and the warnings are understood. The contents of this document must be understood before the equipment that is equipped with the CaterpillarAM/FM Radio System is operated.

Warnings and Compliance

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Thank you for purchasing this product, read the manual carefully before operating, and reserve manual for future reference.

Precaution

• Use only in a 12-volt DC negative- ground electrical system.

• Disconnect the vehicles negative battery terminal while mounting and connecting the unit.

• When replacing the fuse, be sure to use one with an identical amperage rating.

• Using a fuse with a higher amperage rating may cause serious damage to the unit.

• Make sure that pins or obstacles do not get inside the unit, pins and obstacles may cause malfunctions, or create safety hazards such as electrical shock.

• If you have parked the vehicle for a long time in hot or cold weather, wait until the temperature in the vehicle becomes normal before operating the unit.

Before Operation

Do not raise the volume level too high. Keep the volume at a level at which you can hear outside warning sounds (horns sirens, and so on).

Stop the vehicle before performing any complicated operations.

Caution

Do not open the cover and do not repair. Ask your authorized dealer for help.

Note: According to models with different wiring harness to connect the definition of the specific content, refer to the model label.

Note: Specifications and the design are subject to change without notice due to improvements in technology.

Operation and Maintenance Manuals(OMM) are currently available at: www.cat.com/radioowners-manual

For mobile equipment or equipment that is located in areas where direct internet access is not available while the product is in use, a paper copy of the OMM must be printed and kept with the product.

For more information or for a paper copy of the OMM contact your nearest Cat Dealer: www.cat.com/en_US/support/dealer-locator.html

Copyright 1993 - 2024 Caterpillar Inc.

All Rights Reserved.

Private Network For SIS Licensees. Fri Jan 5 00:09:32 UTC+0530 2024

Product: ARTICULATED TRUCK

Model: D25D ARTICULATED TRUCK 1HK

Configuration: D25D, D30D, D350D ARTICULATED TRUCK 1HK00001-00673 (MACHINE) POWERED BY 3306 ENGINE

Operation and Maintenance Manual

Caterpillar Corporate Radio Media Number -M0085473-05 Publication Date -01/11/2020 Date Updated -13/07/2020

Entertainment Radio - Continental - If Equipped

SMCS - 7338

S/N - H221-UP

S/N - H241-UP

S/N - H771-UP

S/N - JX91-UP

Table 1

Model Cat Part Number

Continental 525-1508

Specifications

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The following communication device specifications are provided to aid in conducting any related hazard assessment and to ensure compliance with all local regulations:

Table 2

Radio Transmitter Specifications

Declaration of Conformity - European Union

Table 3

CATERPILLAR®

EU Declaration of Conformity

This Declaration of Conformity is issued under the sole responsibility of the manufacturer. The undersigned, representing the manufacturer:

CATERPILLAR INC

100 N.E. Adams Street Peoria, IL 61629

USA hereby declares that the product, the object of this description: Caterpillar Entertainment Radios

Brand: Caterpillar

Part #: 525-1508

Model: Caterpillar Short Body Utility Radio

Antenna: 8E-1118

Is in conformity with the relevant Union harmonization legislation:

Directive 2014/53/EU

Directive 2011/65/EU

Conformity is shown by compliance with applicable requirement of the following documents: Assessment Procedure: ______ Annex II, ___X____ Annex III, _______Annex IV

2014/53/EU: RED LVD (Sec. 3.1a): EN 60065:2014 EN 62479:2010

EMC (Sec. 3.1b): EN 301 489-1 V2.2.0 EN 301 489-17 V3.2.0

RF (Sec. 3.2) EN 300 328 V2.1.1 Final Draft EN 303 345 V1.1.7

2011/65/EU RoHS EN 50581:2012

Notified Body Name: Siemic Inc.

Notified Body Number: 2200

Examination Certificate #: RE-17101308

Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Fri Jan 5 00:12:32 UTC+0530 2024

Product: ARTICULATED TRUCK

Model: D25D ARTICULATED TRUCK 1HK

Configuration: D25D, D30D, D350D ARTICULATED TRUCK 1HK00001-00673 (MACHINE) POWERED BY 3306 ENGINE

Operation and Maintenance Manual

Caterpillar Corporate Radio Media Number -M0085473-05 Publication Date -01/11/2020 Date Updated -13/07/2020

Entertainment Radio - DEA500 - If Equipped

SMCS - 7338

Table 1

Model Cat Part Number

DEA500 462-9618

DEA500 462-9619

DEA500 462-9620

DEA500 462-9621

DEA500 439-1562

DEA500 439-1563

DEA500 439-1564

Specifications

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The following specifications are provided to aid in conducting any related hazard assessment and to ensure compliance with all local regulations:

Table 2 Bluetooth AM FM

Frequency Range: 2402–2480 MHz carrier frequencies 531 kHz to 1602 kHz 87 MHz to 108 MHz

Max RF output power: +4dBm +/- 6dBi typical +/- 6dBi typical

Modulations:

Channel Spacing:

Type of Antenna:

Brand Amotech part number: AL.A321C3 chip antenna/Gain 2.3dbi

Antenna gain: +2.3dBi Max

Number of channels: 79

Channel bandwidth: 1 MHz for GFSK,

Certifications Notices

Canada Notice to Users

CAN ICES-3 (B) / NMB (B)

0.75m typical monopole 0.75m typical monopole

0dBuV to 130dBuV

0dBuV to 130dBuV

This Class B digital apparatus complies with Canadian ICES-003.

FCC Notice

Modifications Statement

Caterpillar has not approved any changes or modifications to this device by the user. Any changes or modifications could void the users authority to operate the equipment.

Interference

This device complies with Part 15 of the FCC Rules and Industry Canada license - exempt RSS standards. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.

Radiation Exposure

This device complies with FCC/IC radiation exposure limits set forth for an uncontrolled environment and meets the FCC radio frequency (RF) Exposure Guidelines. RF Exposure guidelines can be found in Supplement C to OET65. The device also complies with RSS-102 of the IC radio frequency (RF) Exposure rules. Do not locate the transmitter near an antenna or operating with any other antenna or transmitter.

FCC Class B Digital Device Notice

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy. if the equipment is not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the

equipment off and on. The user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

Changes or modifications to this device without the express approval may void the users authority to use this device.

European Union

Simplified European Union Declaration of Conformity:

Table 3

English Hereby, Caterpillar declares that this DEA500 is in compliance with the essential requirements and other relevant provisions of Directive 2014/53/EC.

To satisfy the essential requirements of 2014/53/EC Directive, the product is compliant with the following standards:

Caterpillar declares on our sole responsibility that the following product is in compliance with Directive 2014/53/EU and the essential requirements of Car Radio.

Type Designation:

• DEA500

• HW Rev A SW Rev B Services

• Frequency range and max output power: Bluetooth 2402 - 2480 Mhz 4dBm (2.5 mW) EIRP

• AM 531–1602 kHz

• FM 87.5–108.0 MHz

The conformity assessment per Directive 2014/53/EC has been followed with the involvement of the following Notified Body: DEKRA Testing and Certification no: 1909, S.A.U. Parque Technologico de Andalucla C/Servero Ochoa 2 29590 Campanillas - Malaga SPAIN performed an EU type examination and issued the certificate: 53627NRB.001.

Table 4

3.1 (a): Health and Safety of the User EN 60950-1:2006 + A11:2009 + A12:2011 + AC:2011 + A2:2013

3.1 (b): Electromagnetic Compatibility EN 301 489-1 V2.2.0, EN 301 489-17 V3.2.0, EN 55020:2007+ A11:2011

3.2: Effective use of spectrum allocated EN 300 328 V2.1.1, EN 303 345 V1.1.1

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