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CAT + Caterpillar D20D Articulated Truck Operation & Maintenance Manual

Page 1


Product: ARTICULATED TRUCK

Model: D20D ARTICULATED TRUCK 9MG

Configuration: D20D & D250D ARTICULATED TRUCK 9MG00001-UP (MACHINE) POWERED BY 3116 ENGINE

Operation

and Maintenance Manual

D20D AND D250D ARTICULATED TRUCK

Media Number -SEBU6516-02

Publication Date -21/03/1995 Date Updated -11/10/2001

Product Identification, Serial Number and CE Plate Locations

The Product Identification Number (PIN) plate (1) is located at the bottom rear of the front frame.

Product Identification Number (PIN) is used to identify a powered machine that is designed for an operator to ride.

Caterpillar products which are not designed for an operator to ride (engines, transmissions, etc.) are identified by Serial Numbers. Also, most major Caterpillar attachments are identified by Serial Numbers.

The PIN plate gives the following information:

* Machine Model Number

* Product Identification Number

The Service Information Number (SIN) plate (2) is located in the cab. The plate gives the following information:

* Machine Model Number

* Machine PIN

* Machine Arrangement Number

* Engine Model

* Engine Serial Number

* Engine Arrangement Number

* Transmission Serial Number

* Transmission Arrangement Number

The CE plate is installed on machines for EEC countries only. It is located on the muffler guard and contains the following information:

Machine PIN ____________________

Model ____________________

Engine Power ____________________

Machine Weight ____________________

Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Nov 26 22:07:51 UTC+0530 2024

Product: ARTICULATED TRUCK

Model: D20D ARTICULATED TRUCK 9MG

Configuration: D20D & D250D ARTICULATED TRUCK 9MG00001-UP (MACHINE) POWERED BY 3116 ENGINE

Operation and Maintenance Manual

D20D AND D250D ARTICULATED TRUCK

Media Number -SEBU6516-02

Specifications

Publication Date -21/03/1995 Date Updated -11/10/2001

Basic machine shipping specifications are listed below.

D20D

Approximate Weight ... 15000 kg (33100 lbs)

Overall Height ... 3280 mm (129 in)

Overall Width ... 2750 mm (108 in)

Overall Length ... 8435 mm (332 in)

D250D

Approximate Weight ... 17000 kg (37500 lbs)

Overall Height ... 3215 mm (127 in)

Overall Width ... 2485 mm (98 in)

Overall Length ... 9620 mm (379 in)

Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Tue Nov 26 22:07:35 UTC+0530 2024

Product: ARTICULATED TRUCK

Model: D20D ARTICULATED TRUCK 9MG

Configuration: D20D & D250D ARTICULATED TRUCK 9MG00001-UP (MACHINE) POWERED BY 3116 ENGINE

Operation

and Maintenance Manual

D20D AND D250D ARTICULATED TRUCK

Media Number -SEBU6516-02

Model Views

Publication Date -21/03/1995 Date Updated -11/10/2001

Hydraulic Tank (1), Cab (2), Engine (3).

Batteries (4), Fuel Tank (5), Transmission (6), Oscillating Hitch (7).

Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Tue Nov 26 22:07:19 UTC+0530 2024

Product: ARTICULATED TRUCK

Model: D20D ARTICULATED TRUCK 9MG

Configuration: D20D & D250D ARTICULATED TRUCK 9MG00001-UP (MACHINE) POWERED BY 3116 ENGINE

Operation and Maintenance Manual

D20D AND D250D ARTICULATED TRUCK

Media Number -SEBU6516-02 Publication Date -21/03/1995 Date Updated -11/10/2001

Foreword

Literature Information

This manual should be stored in the operators compartment in the literature holder or seat back storage area.

This manual contains safety, operation, transportation, lubrication and maintenance information.

Some photographs or illustrations in this publication show details or attachments that may be different from your machine. Guards and covers may have been removed for illustrative purposes.

Continuing improvement and advancement of product design may have caused changes to your machine which are not included in this publication. Read - study - and keep this manual with the machine.

Whenever a question arises regarding your machine, or this publication, please consult your Caterpillar dealer for the latest available information.

Safety

The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning labels used on the machine.

Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this product.

Operation

The operation section is a reference for the new operator and a refresher for the experienced one. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation and towing information.

Illustrations guide the operator through correct procedures for checking, starting, operating and stopping the machine.

Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.

Maintenance

The maintenance section is a guide to equipment care. The illustrated, step-by-step instructions are grouped by servicing interval. Items without specific intervals are listed under "When Required" topics. Items in the "Maintenance Intervals" chart are referenced to detailed instructions that follow.

Maintenance Intervals

Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) may be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first.

Under extremely severe, dusty or wet operating conditions, more frequent servicing than is specified in the "Maintenance Interval" chart may be necessary.

Perform service on items at multiples of the original requirement. For example, at "Every 500 Service Hours or 3 Months", also service those items listed under "Every 250 Service Hours or Monthly", "Every 50 Service Hours or Weekly" and "Every 10 Service Hours or Daily".

Machine Description

This machine is powered by a 3116 direct injection diesel engine. It has a full power shift planetary transmission with five forward and two reverse gears. All wheels are driven and the machine has a lockable, inter-axle differential. The machine has disc brakes on all axles and hydraulic power amplifier steering.

The machine is designed primarily for hauling materials in a wide variety of applications.

Machine Storage

For complete storage information refer to Special Instruction SEHS9031, "Storage Procedure for Caterpillar Products".

Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Nov 26 22:05:51 UTC+0530 2024

Product: ARTICULATED TRUCK

Model: D20D ARTICULATED TRUCK 9MG

Configuration: D20D & D250D ARTICULATED TRUCK 9MG00001-UP (MACHINE) POWERED BY 3116 ENGINE

Operation and Maintenance Manual

D20D AND D250D ARTICULATED TRUCK Media Number -SEBU6516-02

Literature Reference Section

Caterpillar Reference Material

The following literature can be obtained through any Caterpillar Dealer.

SEBD0518, "Know Your Cooling System"

SEBD0970, "Coolant and Your Engine"

SEBD0717, "Diesel Fuels and Your Engine"

SEHS7067, "Fuels Recommendations for Caterpillar Diesel Engines"

SEBU5898, "Cold Weather Recommendations Operation and Maintenance Manual"

SEBD0640, "Oil and Your Engine"

SENR8225, Service Manual

SEBP8506, Parts Manual

SEHS7392, "Storage of Diesel Engines"

SEHS9031, "Storage Procedure for Caterpillar Products"

SEBF8029, "Guidline for Reuseable Parts and Salvage Operations" (An index of publications on reuseability or salvage of used parts.)

SEBU5935, Safety Manual

Additional Reference Material

ASTM D2896 TBN Measurements (Can normally be obtained from your local technological society, library or college.)

SAE J313 Diesel Fuels (Found in the SAE handbook or can be obtained from any local library, college or technological society.)

SAE J754 Nomenclature (Normally found in the SAE handbook.)

SAE J183 Classification (Normally found in the SAE handbook.)

Machine Decommissioning and Disposal

Machine decommissioning and disposal will vary with local regulations. Contact the nearest Caterpillar dealer for additional information. Copyright 1993 - 2024 Caterpillar Inc.

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