Product: PETROLEUM TRANSMISSION
Model: CX48-P2300 PETROLEUM TRANSMISSION GDH
Configuration: CX48-P2300 Petroleum Transmission GDH00001-UP
Disassembly and Assembly
CX48-P2300 Petroleum Transmission
Media Number -UENR0177-01
Transmission and Torque Converter - Separate
Separation Procedure
Illustration 1
1. Attach Tooling (A) and a suitable lifting device to the transmission and torque converter . The weight of the transmission and torque converter is approximately 1633 kg (3600 lb).
2
2. Disconnect harness assembly (1).
Illustration 3
3. Remove bottom bolts (2).
Illustration 4
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4. Raise the transmission and torque converter. Reposition the blocking to support the transmission, as shown.
5
5. Remove bolts (3) and plate (4).
Illustration 6
6. Remove screen assembly (5).
Illustration 7
7. Remove retaining ring (6) and tube assembly (7).
Illustration 8
g02893696
8. Remove bolts (8), housing (9), and tube assembly (10).
Illustration 9
9. Attach Tooling (A), Tooling (D), and a suitable lifting device to torque converter (11). The weight of torque converter (11) is approximately 540 kg (1190 lb).
10. Remove remaining bolts (2). Use Tooling (C) to separate the torque converter from the transmission.
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Mar 6 00:40:32 UTC+0530 2024
Product: PETROLEUM TRANSMISSION
Model: CX48-P2300 PETROLEUM TRANSMISSION GDH
Configuration: CX48-P2300 Petroleum Transmission GDH00001-UP
Disassembly and Assembly
CX48-P2300 Petroleum Transmission
Media Number -UENR0177-01
Transmission and Torque Converter - Connect
SMCS - 3001-077
Connection Procedure Table 1
1. Attach Tooling (A), Tooling (D), and a suitable lifting device to torque converter (11). The weight of torque converter (11) is approximately 540 kg (1190 lb).
2. Position torque converter (11) onto the transmission.
3. Install bolts (2).
Note: Do not install the bottom bolts at this time.
2
4. Raise the transmission and torque converter. Reposition the blocking under the torque converter housing, as shown.
5. Install bottom bolts (2).
3
6. Install tube assembly (10), housing (9), and bolts (8).
4
7. Install tube assembly (7) and retaining ring (6).
5
8. Install screen assembly (5).
6
9. Install plate (4) and bolts (3).
7
10. Connect harness assembly (1).
8
11. Attach Tooling (A) and a suitable lifting device to the transmission and torque converter. The weight of the transmission and torque converter is approximately 1633 kg (3600 lb). Remove the transmission and torque converter from Tooling (B).
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Wed Mar 6 00:40:45 UTC+0530 2024
Product: PETROLEUM TRANSMISSION
Model: CX48-P2300 PETROLEUM TRANSMISSION GDH
Configuration: CX48-P2300 Petroleum Transmission GDH00001-UP
Disassembly and Assembly
CX48-P2300 Petroleum Transmission
Media Number -UENR0177-01 Publication Date -01/05/2012 Date Updated -10/08/2017
Torque Converter - Remove
SMCS - 3101-011
Removal Procedure
Table 1 Required Tools
Start By:
a. Separate the torque converter from the transmission.
b. Remove the transfer gears.
c. Remove the pump drives.
1. Attach Tooling (A), Tooling (B), Tooling (C), and a suitable lifting device to torque converter and housing (1). The weight of the torque converter and the housing is approximately 540 kg (1190 lb).
2. Position the torque converter and the housing onto suitable cribbing.
3. Attach Tooling (B) and a suitable lifting device to torque converter (2). The weight of the torque converter (2) is approximately 318 kg (700 lb).
4. Remove bolts (4) and plate (3).
5. Remove torque converter (2). Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Mar 6 00:40:54 UTC+0530 2024
Product: PETROLEUM TRANSMISSION
Model: CX48-P2300 PETROLEUM TRANSMISSION GDH
Configuration: CX48-P2300 Petroleum Transmission GDH00001-UP
Disassembly and Assembly
CX48-P2300 Petroleum Transmission
Torque Converter - Disassemble
SMCS - 3101-015
Disassembly Procedure Table 1
Start By:
a. Remove the torque converter.
Illustration 1
g02897739
1. Attach Tooling (A) and a suitable lifting device to torque converter (1). The weight of torque converter (1) is approximately 318 kg (700 lb).
2. Position torque converter (1) onto Tooling (B)
Illustration 2
g02897756
3. Remove bolts (2) and use the suitable lifting device to remove adapter (3). The weight of adapter (3) is approximately 36 kg (80 lb).
3
4. Remove bolts (4), plate (5), and spring washer (6).
5. Attach Tooling (A) and a suitable lifting device to clutch carrier (7). The weight of clutch carrier (7) is approximately 132 kg (290 lb).
6. Remove bolts (8) and clutch carrier (7)
Illustration 4
7. Reposition clutch carrier (7), as shown.
8. Remove bolts (9) and turbine (10).
Illustration 5 g02897797
9. Remove bolts (11) and retaining plates (12). Remove plate (13).
Illustration 6
g02897798
10. Use Tooling (C) in order to remove hub (14).
Note: Bearing race (15) (not show) will be removed.
Illustration 7
11. Reposition hub (14). Remove bearing race (16), Carrier (17). Remove seal (18) from carrier (17).
Illustration 8
12. Remove discs (19) and plates (20).
g02897803
Illustration 9
13. Use suitable bolts to remove piston (21).
g02897805
Illustration 10
g02897836
Illustration 11
14. Remove seals (22) and (23).
g02898978
Illustration 12
g02899299
15. Use Tooling (D) and a suitable press in order to remove bearing (24).
Illustration 13
g02899757
16. Remove retaining ring (25). Remove race (26) and cage (27).
Illustration 14
17. Remove bearing (28).
18. Remove stator assembly (29).
g02899957
Illustration 15
g02900200
19. Remove retaining ring (30) and slide plate (31).
Illustration 16
g02900202
Note: Note the orientation of rollers and the springs for reassembly.
20. Remove roller cage (35). Remove freewheel rollers (32) and springs (34) from roller cage (35). Remove side plate (36) and freewheel cam (33) from stator assembly (29).
Illustration 17
g02899959
21. Remove bearing (37), bearing (38), and the race.
Illustration 18
22. Attach Tooling (E) and a suitable lifting device to impeller housing (39). The weight of impeller housing (39) is approximately 50 kg (110 lb). Remove impeller housing (39) from shaft assembly (40).
Illustration 19
g02901540
23. Remove bolts (41). Remove pump drive gear (42).
Illustration 20
24. Remove retaining ring (43). Remove bolts (45), split washers (46), and freewheel race (44).
Illustration 21 g02901620
25. Attach Tooling (A) and a suitable lifting device to shaft assembly (47). The weight of shaft assembly (47) is approximately 80 kg (175 lb). Invert shaft assembly (47), as shown.
Illustration 22 g02901622
26. Remove bolts (49). Remove distributor assembly (48).
23
27. Remove ring (50).
24
28. Use Tooling (F) in order to remove spanner nut (51).
Note: Spanner nut (51) is staked for retaining purposes.
Illustration 25
29. Remove carrier assembly (52).
Illustration 26
30. Remove ring seal (53).
Illustration 27
g02901630
31. Attach Tooling (G) in order to remove carrier assembly (54).
Illustration 28
g02901632
32. Remove ring seals (55).
29
33. Attach Tooling (H) and a suitable lifting device to shaft assembly (40). The weights of shaft assembly (40) is approximately 28 kg (60 lb). Remove shaft assembly (40) from carrier assembly (56). The weight of carrier assembly (56) is approximately 35 kg (75 lb).
34. Use Tooling (J) and a suitable press to remove bearing (64) from shaft assembly (53). Use two people to position shaft assembly (53). Remove bearing (64). Use Tooling (N) to remove retaining ring (63).
35. Remove ring seal (59) and O-ring seal (62). Use Tooling (H) in order to remove retaining ring (60). Remove bearing (61) from carrier assembly (56).
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.
Wed Mar 6 00:41:31 UTC+0530 2024
Product: PETROLEUM TRANSMISSION
Model: CX48-P2300 PETROLEUM TRANSMISSION GDH
Configuration: CX48-P2300 Petroleum Transmission GDH00001-UP
Disassembly and Assembly
CX48-P2300 Petroleum Transmission
Media Number -UENR0177-01
Torque Converter - Assemble
SMCS - 3101-016
Assembly Procedure
Illustration 1
g02901635
1. Raise the temperature of bearing assembly (61) and install bearing assembly (61) onto carrier (56). Install retaining ring (60). Install ring seal (59) and O-ring seal (62).
Illustration 2
g03024078
2. Install retaining ring (57). Raise the temperature of bearing assembly (58) and install bearing assembly (58) onto shaft (40).
Illustration 3
g02901633
This is the sample of the manual click on the download link for complete manual
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For some reason if link does not work download this pdf and then click