CAT + Caterpillar CW-14 Pneumatic Compactor Operation & Maintenance Manual by Heavy Equipment Manual

Product:PNEUMATICCOMPACTOR

Model:CW-14PNEUMATICCOMPACTORLTJ

Configuration:CW14PneumaticCompactorLTJ00001-UP(MACHINE)POWEREDBYC3.4BEngine

OperationandMaintenanceManual

CW14PneumaticCompactor

MediaNumber-KEBU7574-02PublicationDate-01/10/2013DateUpdated-15/10/2013

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatbackliterature storagearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation,lubrication informationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferentfrom yourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyourmachine whicharenotincludedinthispublication.Read,studyandkeepthismanualwiththemachine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCatdealerfor thelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextandlocationsof warningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator.This sectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols,transportationand towinginformation.

s00037320

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting,operating andstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopastheoperatorgains knowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)liststhe itemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelistedunderthe "WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepagenumberforthestep-bystepinstructionsrequiredtoaccomplishthescheduledmaintenance.UsetheMaintenanceIntervalSchedule asanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenientservicing schedulesandapproximatetheindicatedservicehourmeterreading.Recommendedserviceshouldalwaysbe performedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500servicehoursor 3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery10service hoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocausecancer,birth defects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperatingcorrectly.As theheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceoftherequired maintenancelistedintheOwnerManual,OperationandMaintenanceManual,andServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,ortrading enginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceorelementofdesign installedonorinanengineormachinethatisincompliancewiththeregulations(40CFRPart89).Certain elementsofthemachineandenginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeair systemandcoolingsystemmaybeemissionrelatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadverselyaffect performancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchasbrakes,steering, androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurtherinformation.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwillapplyto allCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN. Thenewformatwilllooklikethefollowing:

1.Caterpillar'sWorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewerepreviously referredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPINformat.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8character SerialNumber(S/N).

WedMay2620:15:24UTC+05302021

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Product:PNEUMATICCOMPACTOR

Model:CW-14PNEUMATICCOMPACTORLTJ

Configuration:CW14PneumaticCompactorLTJ00001-UP(MACHINE)POWEREDBYC3.4BEngine

OperationandMaintenanceManual CW14PneumaticCompactor

MediaNumber-KEBU7574-02PublicationDate-01/10/2013DateUpdated-15/10/2013

AccessDoorsandCovers

SMCS-7251;7263;7273-572;7273-573

i04634329

WedMay2620:29:16UTC+05302021

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Product:PNEUMATICCOMPACTOR

Model:CW-14PNEUMATICCOMPACTORLTJ

Configuration:CW14PneumaticCompactorLTJ00001-UP(MACHINE)POWEREDBYC3.4BEngine

OperationandMaintenanceManual

CW14PneumaticCompactor

MediaNumber-KEBU7574-02PublicationDate-01/10/2013DateUpdated-15/10/2013

BackupAlarm-Test

SMCS-7406-081

Thebackupalarmislocatedattherearofthemachine. TurntheenginestartswitchtotheONpositioninordertoperformthetest. Applytheparkingbrake.MovethepropelcontrollevertotheREVERSEposition.

i04635729

Thebackupalarmshouldstarttosoundimmediately.Thebackupalarmwillcontinuetosounduntilthe transmissioncontrolleverismovedtotheSTOPpositionortotheFORWARDposition.

WedMay2620:31:05UTC+05302021

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Product:PNEUMATICCOMPACTOR

Model:CW-14PNEUMATICCOMPACTORLTJ

Configuration:CW14PneumaticCompactorLTJ00001-UP(MACHINE)POWEREDBYC3.4BEngine

OperationandMaintenanceManual

CW14PneumaticCompactor

MediaNumber-KEBU7574-02PublicationDate-01/10/2013DateUpdated-15/10/2013

i04635829

Ballast-Remove/Install

SMCS-7056-011;7056-012

1.Removedrainplug(2)inordertodraintheliquidballast.Afterdraining,installthedrainplug.

2.Removeoutletcover(1)ontherightsideofthemachineinordertoremoveasolidballast.

3.Removetheplatformcovers.

4.Useashoveloruseawaterhoseinordertocleanthesolidballastthroughtheoutletopeningofthe ballastcompartment.

5.Installtheoutletcover.

6.Installthesolidorliquidballastintheballastcompartmentsinordertomaintainproperbalanceofthe machine.

7.Installtheplatformcovers.

WedMay2620:31:17UTC+05302021

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Product:PNEUMATICCOMPACTOR

Model:CW-14PNEUMATICCOMPACTORLTJ

Configuration:CW14PneumaticCompactorLTJ00001-UP(MACHINE)POWEREDBYC3.4BEngine

OperationandMaintenanceManual CW14PneumaticCompactor

MediaNumber-KEBU7574-02PublicationDate-01/10/2013DateUpdated-15/10/2013

Battery-Clean/Check

i04635890

SMCS-1401-070;1401-535;1402-070;1402-535 Illustration1g02778839

Thebatteryislocatedintherightsideoftheenginecompartment.

Note:Thebatteriesthataresuppliedwiththemachinesaremaintenancefreebatteries.Youdonotneedto checktheleveloftheelectrolyteinthemaintenancefreebatteries.

Checkthefollowingitems:

•Cleanthetopofthebatterywithacleancloth.

•Cleanthebatteryterminals.Coatthebatteryterminalswithpetroleumjelly.

•Tightenthebatteryretainersonbothofthebatteries.

WedMay2620:31:27UTC+05302021

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Product:PNEUMATICCOMPACTOR

Model:CW-14PNEUMATICCOMPACTORLTJ

Configuration:CW14PneumaticCompactorLTJ00001-UP(MACHINE)POWEREDBYC3.4BEngine

OperationandMaintenanceManual

CW14PneumaticCompactor

MediaNumber-KEBU7574-02PublicationDate-01/10/2013DateUpdated-15/10/2013

Battery-Recycle

SMCS-1401-561

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

WedMay2620:31:37UTC+05302021

i06543763

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Product:PNEUMATICCOMPACTOR

Model:CW-14PNEUMATICCOMPACTORLTJ

Configuration:CW14PneumaticCompactorLTJ00001-UP(MACHINE)POWEREDBYC3.4BEngine

OperationandMaintenanceManual

CW14PneumaticCompactor

MediaNumber-KEBU7574-02PublicationDate-01/10/2013DateUpdated-15/10/2013

BatteryorBatteryCable-Inspect/Replace

SMCS-1401-040;1401-510;1402-040;1402-510

Personalinjurycanresultfrombatteryfumesorexplosion.

Batteriesgiveoffflammablefumesthatcanexplode.Electrolyteisan acidandcancausepersonalinjuryifitcontactstheskinoreyes.

Preventsparksnearthebatteries.Sparkscouldcausevaporstoexplode. Donotallowjumpercableendstocontacteachotherortheengine. Improperjumpercableconnectionscancauseanexplosion.

Alwayswearprotectiveglasseswhenworkingwithbatteries.

1.TurntheenginestartswitchkeytotheOFFposition.TurnalloftheswitchestotheOFFposition.

2.TurnthebatterydisconnectswitchtotheOFFposition.Removethekey.

3.Disconnectthenegativebatterycableatthebattery.

4.Disconnectthepositivebatterycableatthebattery.

5.Disconnectthebatterycablesatthebatterydisconnectswitch.Thebatterydisconnectswitchis connectedtothemachineframe.

6.Makenecessaryrepairsorreplacethebattery.

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7.Connectthebatterycableatthebatterydisconnectswitch.

8.Connectthepositivebatterycableofthebattery.

9.Connectthenegativebatterycableofthebattery.

10.InstallthekeyandturnthebatterydisconnectswitchtotheONposition.

WedMay2620:31:49UTC+05302021

Product:PNEUMATICCOMPACTOR

Model:CW-14PNEUMATICCOMPACTORLTJ

Configuration:CW14PneumaticCompactorLTJ00001-UP(MACHINE)POWEREDBYC3.4BEngine

OperationandMaintenanceManual

CW14PneumaticCompactor

MediaNumber-KEBU7574-02PublicationDate-01/10/2013DateUpdated-15/10/2013

Belts-Inspect/Adjust/Replace

SMCS-1357-025;1357-040;1357-510

i04636019

Yourenginecanbeequippedwithafandrivebeltandwithaccessorydrivebelts.Yourenginecanalsobe equippedwithanalternatorbelt.Formaximumengineperformanceandmaximumutilizationofyourengine, inspectthebeltsforwearandforcracking.Checkthebelttension.Adjustthebelttensioninorderto minimizebeltslippage.Beltslippagewilldecreasethebeltlife.Beltslippagewillalsocausepoor performanceofthealternatorandofanydrivenequipment.

Ifnewbeltsareinstalled,recheckthebeltadjustmentafter30minutesofoperation.Iftwobeltsormoreare requiredforanapplication,replacethebeltsinbeltsets.Ifonlyonebeltofamatchedsetisreplaced,thenew beltwillcarrymoreload.Thisisbecausetheolderbeltsarestretched.Theadditionalloadonthenewbelt couldcausethenewbelttobreak.

AlternatorBelt

1.Stoptheengine.

2.Opentheenginecompartment.

3.Tocheckthebelttension,apply110N(25lb)offorcemidwaybetweenthepulleys.Correctlyadjusted beltswilldeflect14to20mm(1/2to3/4inch).

4.Inordertoadjustthealternatorbelt,loosenthealternatoradjustingbracketboltandthemounting bracketbolt.

5.Toachievethecorrectbelttension,movethealternatorinwardormovethealternatoroutward,as required.

6.Ifnecessary,useaprybartobearagainstthealternatorbracket.

7.Tightenthemountingbracketboltandthealternatoradjustingbracketbolt.

8.Ifnewbeltsareinstalled,checkthebeltadjustmentagainafter30minutesofengineoperationatthe ratedspeed.

9.Checkthepositionofthefanshroud.Adjustthepositionofthefanshroudsothatthefanwillnotrub againsttheshroud.Maintaina9.4mm(0.38inch)clearancebetweenthefanandtheshroud.

Product:PNEUMATICCOMPACTOR

Model:CW-14PNEUMATICCOMPACTORLTJ

Configuration:CW14PneumaticCompactorLTJ00001-UP(MACHINE)POWEREDBYC3.4BEngine

OperationandMaintenanceManual

CW14PneumaticCompactor

MediaNumber-KEBU7574-02PublicationDate-01/10/2013DateUpdated-15/10/2013

BrakingSystem-Test

SMCS-4250-081;4267-081

ParkingBrakeHoldingAbilityTest

Note:Ifthemachineconfigurationchanges,theparkingbrakesneedtobetested.

Checktheareaaroundthemachine.Makesurethatthemachineisclearofpersonnelandclearofobstacles.

Fastentheseatbeltbeforecheckingtheparkingbrake.

Thefollowingtestsareusedtodetermineiftheparkingbrakeisfunctionalonaspecifiedgradeoraspecified slope.Thesetestsarenotintendedtomeasurethemaximumbrakeholdingeffort.Readallofthestepsbefore youperformthefollowingprocedure.

i02136804

Positionthemachineontheinclineoftheslope,butnearthebaseoftheslopeinordertochecktheparking brake.Thetestpositionshouldbe26percentora15degreeslope.

1.Starttheengine.RefertotheOperationandMaintenanceManual,"EngineStarting"forinformationon startingtheengine.

2.Movethemachineintothetestposition.

3.PlacethethrottlecontrolintotheLOWIDLEposition.

4.Engagetheparkingbrake.

Themachineshouldnotmoveunderthefollowingconditions.

Theengineisatlowidle.

Theparkingbrakeisapplied.

Themachineispositionedonthespecifiedslope.

Personalinjurycanresultifthemachinemoveswhiletesting.

Ifthemachinebeginstomove,placethethrottlecontrolinHIGHIDLE, releasetheparkingbrakeandusethepropelleverinordertomovethe machinetoalevelsurface.

5.Parkthemachineonalevelsurface.

6.Stoptheengine.

NOTICE

Ifthemachinemovedduringthebraketest,consultyourCaterpillar dealer.

Thedealermustinspectthebrakesystemandmakeanynecessary repairsbeforethemachineisreturnedtooperation.

WedMay2620:32:19UTC+05302021

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Model:CW-14PNEUMATICCOMPACTORLTJ

Configuration:CW14PneumaticCompactorLTJ00001-UP(MACHINE)POWEREDBYC3.4BEngine

OperationandMaintenanceManual CW14PneumaticCompactor

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Capacities(Refill)

SMCS-1000;6320;7000;7560

WedMay2620:30:09UTC+05302021

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Product:PNEUMATICCOMPACTOR

Model:CW-14PNEUMATICCOMPACTORLTJ

Configuration:CW14PneumaticCompactorLTJ00001-UP(MACHINE)POWEREDBYC3.4BEngine

OperationandMaintenanceManual

CW14PneumaticCompactor

MediaNumber-KEBU7574-02PublicationDate-01/10/2013DateUpdated-15/10/2013

CircuitBreakers-Reset

SMCS-1420-529

Thecircuitbreakerpanelislocatedintheenginecompartment.

Illustration1g02781017

CircuitBreaker/Reset-Pushinthebutton inordertoresetthecircuitbreaker.Ifthe electricalsystemisfunctioningproperly, thebuttonwillremaindepressed.Ifthe buttondoesnotremaindepressed,checkthe

i04636070

appropriateelectricalcircuit.Repairthe electricalcircuit,ifnecessary.

WedMay2620:32:29UTC+05302021

MainBreaker(1)

BreakerfortheGlowPlugs(2)

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Model:CW-14PNEUMATICCOMPACTORLTJ

Configuration:CW14PneumaticCompactorLTJ00001-UP(MACHINE)POWEREDBYC3.4BEngine

OperationandMaintenanceManual

CW14PneumaticCompactor

MediaNumber-KEBU7574-02PublicationDate-01/10/2013DateUpdated-15/10/2013

CoolingSystemCoolant(ELC)-Change

SMCS-1395-044-NL

Drainthecoolantwheneverthecoolantisdirty.Drainthecoolantwhenfoamisobserved.

1.Stoptheengine.Allowthecoolingsystemtocoolcompletely.

2.Opentheenginecompartment.

i04636191

Personalinjurycanresultfromhotcoolant,steamandalkali.

Atoperatingtemperature,enginecoolantishotandunderpressure. Theradiatorandalllinestoheatersortheenginecontainhotcoolantor steam.Anycontactcancausesevereburns.

Removecoolingsystempressurecapslowlytorelievepressureonly whenengineisstoppedandcoolingsystempressurecapiscoolenough totouchwithyourbarehand.

Donotattempttotightenhoseconnectionswhenthecoolantishot,the hosecancomeoffcausingburns.

CoolingSystemCoolantAdditivecontainsalkali.Avoidcontactwith skinandeyes.

3.Slowlyloosencoolingsystemcap(1)ontheshunttank.Slowlyremovecoolingsystemcap(1).

NOTICE

Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,andrepair oftheproduct.Bepreparedtocollectthefluidwithsuitablecontainers beforeopeninganycompartmentordisassemblinganycomponent containingfluids.

RefertoSpecialPublication,NENG2500,"DealerServiceTool Catalog"fortoolsandsuppliessuitabletocollectandcontainfluidson Catproducts.

Disposeofallfluidsaccordingtolocalregulationsandmandates.

4.Opencoolingsystemdrain(2).Allowthecoolanttodrainintoasuitablecontainer.

5.Closedrain(2).Filltheradiatorwithasolutionwhichconsistsofcleanwaterandofcoolingsystem cleaner.Oncetheradiatorisfilled,fillthecoolingsystemexpansiontanktothefullline.The concentrationofthecoolingsystemcleanerinthesolutionshouldbebetween6percentand10 percent.

6.Starttheengine.Runtheenginefor90minutes.

7.Stoptheengine.Allowthecoolingsystemtocoolcompletely.Opendrain(2).Drainthecleaning solutionintoasuitablecontainer.

8.Whiletheengineisstopped,flushthesystemwithwater.Flushthesystemuntilthedrainingwateris transparent.

9.Closedrain(2).

NOTICE

MixingExtendedLifeCoolant(ELC)withotherproductsreducesthe effectivenessofthecoolantandshortenscoolantlife.Useonly Caterpillarproductsorcommercialproductsthathavepassedthe CaterpillarEC-1specificationsforpremixedorconcentratecoolants. UseonlyCaterpillarExtenderwithCaterpillarELC.Failuretofollow theserecommendationscouldresultinthedamagetocoolingsystems components.

IfELCcoolingsystemcontaminationoccurs,refertoOperationand Maintenance,"ExtendedLifeCoolant(ELC)"underthetopicELC CoolingSystemContamination.

10.Addthecoolantsolution.Seethefollowingtopics:

SpecialPublication,SEBU6250,"CaterpillarMachineFluidsRecommendations","Cooling SystemSpecifications"

OperationandMaintenanceManual,"Capacities(Refill)"

Note:IfyouareusingCaterpillarantifreeze,donotaddthesupplementalcoolantadditiveatthistime and/orchangetheelementatthistime.

Illustration3g02781099

11.Addcoolanttotheshunttankuntilthecoolantisbetweentheminandmaxlines.

12.Starttheengine.Runtheenginewithoutcoolingsystemcap(1)untilthethermostatopensandthe coolantlevelstabilizes.

Note:Ifthemachineisequippedwithacabheater,thetemperaturecontrolmustbeturnedtothehot positionwhentheengineisrunning.Turningthetemperaturecontroltothehotpositionwillensure thatthelinesandthecorearefullofcoolant.

13.Maintainthelevelofthecoolanttothetopoftheradiatorandtothefulllineontheexpansiontank.

14.Replacecoolingsystemcap(1)ifthegasketisdamaged.Installcoolingsystemcap(1).

16.Closetheenginecompartment.

WedMay2620:32:39UTC+05302021

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