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CAT Caterpillar CS-433E Service Repair Manual PDF Download

Page 1


3. Remove bolts (3), the plate, and shift valve (2) from the machine.

Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees.

Sun Nov 3 11:39:55 UTC+0530 2024

Product: VIBRATORY COMPACTOR

Model: CS-433E VIBRATORY COMPACTOR BTT

Configuration: CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

CP-433E, CS-423E and CS-433E

Vibratory Compactors Machine Systems

Eccentric Weight Housing - Install

SMCS - 6606-012

Installation Procedure

Table 1

Required Tools

i02071576

Illustration 2

1. Attach Tool (A) on eccentric weight (1). Install guide bolts (3) in the drum. Install the eccentric weight. The weight of the eccentric weight is approximately 330 kg (727 lb).

2. Apply Tooling (B) to the threads of the bolts (2) and install the bolts.

3. Remove Tool (A) from eccentric weight (1). Install remaining bolts (2) .

4. Flush the eccentric weight housing. Refer to Special Instruction, SEHS988-01 for the correct procedure.

5. Fill the eccentric weight housing with oil. The capacity of the eccentric weight housing is approximately 11.83 L (3.12 US gal).

End By: Install the vibratory support. Refer to Disassembly and Assembly, "Vibratory SupportInstall".

Product: VIBRATORY COMPACTOR

Model: CS-433E VIBRATORY COMPACTOR BTT

Configuration: CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

CP-433E, CS-423E and CS-433E

Vibratory Compactors Machine Systems

Media Number -KENR3584-05

Date -01/09/2008

Control Valve (Shift) - Disassemble

SMCS - 5051-015

Disassembly Procedure

Start By:

Updated -29/09/2008

i02070385

a. Remove the control valve (shift). Refer to Disassembly and Assembly, "Control Valve (Shift) - Remove".

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.

Illustration 1

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1. Remove nut (3) and coil (2) from valve body (1).

Illustration 2

g00803397

2. Remove valve cartridge (4) from valve body (1).

Illustration 3

g00803398

3. Remove O-ring seals (5) and backup ring (6) from valve cartridge (4).

Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun Nov 3 11:39:41 UTC+0530 2024

Product: VIBRATORY COMPACTOR

Model: CS-433E VIBRATORY COMPACTOR BTT

Configuration: CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

CP-433E, CS-423E and CS-433E Vibratory Compactors Machine Systems Media

Eccentric Weight Housing - Assemble

SMCS - 6606-016

Assembly Procedure

Table 1

i02162350

1

1. Raise the temperature of the inner bearing race (17) to 121 °C (250 °F) and install bearing race (17) onto the shaft of eccentric weight (12). Replace any shims that were removed during disassembly.

2

2. Lower the temperature of bearing (21) to -73 °C (-100 °F) and install bearing (21) in cover (2) .

Illustration
g00824720
Illustration
g00824721

3

3. Install O-ring seal (15) on shaft (13) .

Illustration 4

4. Apply Tooling (G) to the threads of the bolts (14). Install shaft (13) and bolts (14) on eccentric weight (12) .

Illustration 5

5. Attach Tooling (A) and install eccentric weight (12) in housing (5). Turn the eccentric weight during installation in order to seat the eccentric weight in the bearing.

g00824244
g00824242

6

6. Install O-ring seal (11) on flange (10) .

Illustration 7

7. Apply Tooling (G) to the threads of the bolts (9). Install flange (10) to eccentric weight with bolts (9) .

8

Illustration
g00824241
g00824240
Illustration
g00824238

8. Install O-ring seal (6) on housing (5) .

9

10

10. Install cover (2) on housing (5). Rotate the cover during installation in order to seat the bearing.

Illustration
g00824722
9. Install Tooling (D) on flange (10) .
Illustration
g00824723

Illustration 11

g00824774

11. Align the notch on cover (2) with the notch on housing (5) .

Illustration 12

g00824237

12. Apply Tooling (G) to the threads on the bolts (3). Install bolts (3) and washers (4) .

Illustration 13

13. Install drain plugs (1) and cover (2) .

g00824856

14. Use a suitable pry bar and Tooling (E) to check end play. Total end play should not exceed 0.89 ± 0.38 mm (0.035 ± 0.015 inch).

Illustration 14
g00824864
Illustration 15
g00824866

Illustration 16 g00824868

15. Use Tooling (F) to install lip seal (7) and (8) in cover (2) .

End By: Install the eccentric weight housing. Refer to Disassembly and Assembly, "Eccentric Weight Housing - Install".

Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved.

Network For SIS Licensees.

Sun Nov 3 11:39:25 UTC+0530 2024

Product: VIBRATORY COMPACTOR

Model: CS-433E VIBRATORY COMPACTOR BTT

Configuration: CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

CP-433E, CS-423E and CS-433E

Vibratory Compactors Machine Systems

Media Number -KENR3584-05 Publication Date -01/09/2008 Date Updated -29/09/2008

Control Valve (Shift) - Assemble

SMCS - 5051-016

Assembly Procedure

i02070223

Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.

Illustration 1

g00803398

1. Install O-ring seals (5) and backup ring (6) on valve cartridge (4).

Illustration 2

g00803397

2. Install valve cartridge (4) in valve body (1). Tighten the valve cartridge to a torque of 37 N·m (27 lb ft).

Illustration 3

g00803396

3. Install coil (2) and nut (3) on the valve cartridge and valve body (1). Tighten the nut to a torque of 4 N·m (35 lb in).

End By:

a. Install the control valve (shift). Refer to Disassembly and Assembly, "Control Valve (Shift) - Install". Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sun Nov 3 11:39:19 UTC+0530 2024

Product: VIBRATORY COMPACTOR

Model: CS-433E VIBRATORY COMPACTOR BTT

Configuration: CS/CP-433E Vibratory Compactor BTT00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

CP-433E, CS-423E and CS-433E Vibratory Compactors Machine Systems Media

Eccentric Weight Housing - Disassemble

SMCS - 6606-015

Disassembly Procedure

Table 1 Required Tools

i02071648

Start By:

A. Remove the eccentric weight housing. Refer to Disassembly and Assembly, "Eccentric Weight Housing - Remove".

1

1. Remove drain plugs (1) from cover (2) .

2

2. Remove bolts (3) and washers (4) .

3. Separate cover (2) from housing (5) .

3

Illustration
g00824236
Illustration
g00824237
Illustration
g00824238

4. Remove O-ring seal (6) from housing (5) .

4

Illustration
g00824239
5. Remove lip seals (7) and (8) from the cover.
Illustration 5
g00824240
6. Remove bolts (9) and flange (10) .

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