CAT + Caterpillar CB10 Compactor Operation & Maintenance Manual by Heavy Equipment Manual

S/NP8P00001UP

Product:COMPACTOR

Model:CB10COMPACTORP8P

Configuration:CB10AsphaltCompactorP8P00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

CB7,CB8,andCB10VibratoryAsphaltCompactors

MediaNumber-M0075042-03PublicationDate-01/01/2018DateUpdated-17/01/2018

Foreword

SMCS-7406-081

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatbackliterature storagearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation,lubrication informationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferentfrom yourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyourmachine whicharenotincludedinthispublication.Read,studyandkeepthismanualwiththemachine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCatdealerfor thelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextandlocationsof warningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

s00037320

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator.This sectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols,transportationand towinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting,operating andstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopastheoperatorgains knowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)liststhe itemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelistedunderthe "WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepagenumberforthestep-bystepinstructionsrequiredtoaccomplishthescheduledmaintenance.UsetheMaintenanceIntervalSchedule asanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenientservicing schedulesandapproximatetheindicatedservicehourmeterreading.Recommendedserviceshouldalwaysbe performedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500servicehoursor 3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery10service hoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocausecancer,birth defects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperatingcorrectly.As theheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceoftherequired maintenancelistedintheOwnerManual,OperationandMaintenanceManual,andServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,ortrading enginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceorelementofdesign

installedonorinanengineormachinethatisincompliancewiththeregulations(40CFRPart89).Certain elementsofthemachineandenginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeair systemandcoolingsystemmaybeemissionrelatedandshouldnotbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadverselyaffect performancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchasbrakes,steering, androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurtherinformation.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwillapplyto allCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN. Thenewformatwilllooklikethefollowing: Illustration1g00751314

Where:

1.Caterpillar'sWorldManufacturingCode(characters1-3)

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

This is the sample of the manual if you need complete manual Click Here to download

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewerepreviously referredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPINformat.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8character SerialNumber(S/N).

SunSep1911:49:05UTC+05302021

Product:COMPACTOR

Model:CB10COMPACTORP8P

Configuration:CB10AsphaltCompactorP8P00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

CB7,CB8,andCB10VibratoryAsphaltCompactors

MediaNumber-M0075042-15PublicationDate-01/09/2020DateUpdated-04/09/2020

AccelerometerBearing-Lubricate-IfEquipped

SMCS-7551-086

Parkthemachinebeforeaccessingthegreasefittingsandapplyingthegrease.RefertoOperation andMaintenanceManual,Parkingformoreinformation.

Ifequipped,theaccelerometerringbearingislocatedattheleftsideofthefrontdrum.

Illustration1g06515769 (1)Fitting

Toprovidemoreevendistributionofthenewgrease,performthefollowingsteps:

1.Applyabout6goflubricanttofitting(1).

2.Rotatethebearing30to45degreesandapplythespecifiedamountoflubricant.

i08146780

3.RepeatStep2untilthebearinghasbeenrotatedatleast315degrees. Atotalofabout50goflubricantshouldbeappliedtothebearingduringeachre-lubrication.

SunSep1911:44:44UTC+05302021

Product:COMPACTOR

Model:CB10COMPACTORP8P

Configuration:CB10AsphaltCompactorP8P00001-UP(MACHINE)POWEREDBYC4.4Engine

AccessDoorsandCovers

SMCS-7251;7263;7273-573;7273-572

i06885550

Illustration2g06153826

Leftsideaccessdoor

Illustration3g06153858

Frontaccesspanel

SunSep1911:41:23UTC+05302021

Product:COMPACTOR

Model:CB10COMPACTORP8P

Configuration:CB10AsphaltCompactorP8P00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

CB7,CB8,andCB10VibratoryAsphaltCompactors

MediaNumber-M0075042-15PublicationDate-01/09/2020DateUpdated-04/09/2020

BackupAlarm-Test

SMCS-7406-081

Illustration1g06153876

Therearetwobackupalarmsonthemachine.Thereisonebackupalarmontherearofthe machine,andonebackupalarmonthefrontofthemachine.

TurntheenginestartswitchtotheONpositiontoperformthetest. Applytheparkingbrake.MovethepropelcontrollevertotheREVERSEposition.

Thebackupalarmshouldstarttosoundimmediately.Thebackupalarmwillcontinuetosound untilthetransmissioncontrolleverismovedtotheSTOPpositionortotheFORWARDposition.

i06885612

Product:COMPACTOR

Model:CB10COMPACTORP8P

Configuration:CB10AsphaltCompactorP8P00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

CB7,CB8,andCB10VibratoryAsphaltCompactors

MediaNumber-M0075042-15PublicationDate-01/09/2020DateUpdated-04/09/2020

Battery-Clean/Check

SMCS-1401-070;1401-535;1402-070;1402-535

Illustration1g06154143

Thebatteryisatthebackoftheenginecompartment.

Note:Thebatteriesthataresuppliedwiththemachinesaremaintenancefreebatteries.Youdonot needtochecktheleveloftheelectrolyteinthemaintenancefreebatteries.

Checkthefollowingitems:

•Cleanthetopofthebatterywithacleancloth.

•Cleanthebatteryterminals.Coatthebatteryterminalswithpetroleumjelly.

•Tightenthebatteryretainersonbothofthebatteries.

i06885838

SunSep1911:45:34UTC+05302021

Product:COMPACTOR

Model:CB10COMPACTORP8P

Configuration:CB10AsphaltCompactorP8P00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

CB7,CB8,andCB10VibratoryAsphaltCompactors

MediaNumber-M0075042-15PublicationDate-01/09/2020DateUpdated-04/09/2020

Battery-Recycle

SMCS-1401-561

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

PrivateNetworkForSISLicensees.

i07746330

SunSep1911:46:17UTC+05302021

Product:COMPACTOR

Model:CB10COMPACTORP8P

Configuration:CB10AsphaltCompactorP8P00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

CB7,CB8,andCB10VibratoryAsphaltCompactors

MediaNumber-M0075042-15PublicationDate-01/09/2020DateUpdated-04/09/2020

BatteryorBatteryCable-Inspect/Replace

SMCS-1401-040;1401-510;1402-040;1402-510

1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.

2.Openthebatterycompartment.

3.Disconnectthenegativebatterycableatthebattery.

4.Disconnectthepositivebatterycablefromthebattery.

5.Removethecablefromthestartermotor.

6.Performthenecessaryrepairs.Replacethecablesorthebattery,asneeded.

7.Reversetheabovestepsinordertoreconnectthebattery.

8.Installthebatterycompartmentcovers.

SunSep1911:46:53UTC+05302021

i02012676

Product:COMPACTOR

Model:CB10COMPACTORP8P

Configuration:CB10AsphaltCompactorP8P00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

CB7,CB8,andCB10VibratoryAsphaltCompactors

MediaNumber-M0075042-15PublicationDate-01/09/2020DateUpdated-04/09/2020

Belts-Inspect/Adjust/Replace

SMCS-1357-510;1357-025;1357-040

YourengineisequippedwithonebelttorunthealternatorandtheA/Ccompressor(ifequipped).

Illustration1g06289025

AlternatorBeltwithA/C (1)Belt (2)Tensioner

i07344774

Illustration2g06289030

AlternatorBeltwithoutA/C (1)Belt (2)Tensioner

Inspect

Illustration3g06114636 (A)Newbelt (B)Wornbelt

Inspecttheconditionoftheserpentinebelt.Overtimethebeltribswilllosematerial(C).The spacebetweentheribswillincrease(D).Thelossofmaterialwillcausethepulleysheaveto

contactthebeltvalley.Thiswillleadtobeltslippageandacceleratedwear(E).Replacethebeltif thebeltiswornorfrayed.

Replace

1.Insertaratchetwithasquaredriveintothesquareholethatislocatedinbelttensioner(1).

2.Rotatebelttensioner(2)clockwisetorelievetensiononthebelt.

3.Removebelt(1).

4.Installthenewbelt.

5.Rotatebelttensioner(2)counterclockwisetoapplytensiontobelt(1).Thecorrecttension willautomaticallybeapplied.

6.Besurebelt(1)isfullyseatedonthepulleys.

SunSep1911:47:06UTC+05302021

Product:COMPACTOR

Model:CB10COMPACTORP8P

Configuration:CB10AsphaltCompactorP8P00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

CB7,CB8,andCB10VibratoryAsphaltCompactors

MediaNumber-M0075042-15PublicationDate-01/09/2020DateUpdated-04/09/2020

BrakingSystem-Test

SMCS-4250-081;4267-081

Note:Ifthemachineconfigurationchanges,theparkingbrakesneedtobetested.

i06885843

Checktheareaaroundthemachine.Makesurethatthemachineisclearofpersonnelandclearof obstacles.

Fastentheseatbeltbeforecheckingtheparkingbrake.

Thefollowingtestsareusedtodetermineiftheparkingbrakeisfunctionalonaspecifiedgradeor aspecifiedslope.Thesetestsarenotintendedtomeasurethemaximumbrakeholdingeffort.Read allthestepsbeforeyouperformthefollowingprocedure.

Positionthemachineontheinclineoftheslope,butnearthebaseoftheslopetochecktheparking brake.Thetestpositionshouldbe20percentoran11degreeslope.

1.Starttheengine.RefertotheOperationandMaintenanceManual,"EngineStarting"for informationonstartingtheengine.

2.Movethemachineintothetestposition.

3.PlacethethrottlecontrolintotheLOWIDLEposition.

4.Engagetheparkingbrake.

Themachineshouldnotmoveunderthefollowingconditions.

Theengineisatlowidle.

Theparkingbrakeisapplied.

Themachineispositionedonthespecifiedslope.

Personalinjurycanresultifthemachinemoveswhiletesting.

Ifthemachinebeginstomove,placethethrottlecontrolinHIGHIDLE, releasetheparkingbrakeandusethepropelleverinordertomovethe machinetoalevelsurface.

5.Parkthemachineonalevelsurface.

6.Stoptheengine.

NOTICE

Ifthemachinemovedduringthebraketest,consultyourCaterpillar dealer.

Thedealermustinspectthebrakesystemandmakeanynecessary repairsbeforethemachineisreturnedtooperation.

SunSep1911:47:22UTC+05302021

Product:COMPACTOR

Model:CB10COMPACTORP8P

Configuration:CB10AsphaltCompactorP8P00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

CB7,CB8,andCB10VibratoryAsphaltCompactors

MediaNumber-M0075042-15PublicationDate-01/09/2020DateUpdated-04/09/2020

CabAirFilter-Clean/Replace

SMCS-7311-070;7311-510-FI;7311-040;7311-070-FI;7342-510;7342-070-FI;7342-070; 7342-510-FI;7521

CabAirFilter

Note:Inordertoaccesstheareasrequiredtoperformthisprocedure,aportableaccesssystem (ladder,stairassembly,manlift,orotherportableaccesssystem)thatissuitableandcompliantto localregulationsmaybenecessary.

Thecabairfilterislocatedatthetoprearofthecabontheleftside. Illustration1g02853739

1.Removethecoverforthecabairfilter.

i04759899

2.Removethefilter.

3.Cleantheairfilterwithamaximumof200kPa(30psi).

4.Afteryoucleantheairfilter,inspecttheairfilter.Iftheairfilterisdamagedorbadly contaminated,useanewairfilter.

5.Installthefilter,andfiltercover.

RecirculationAirFilter

Therecirculationairfilterislocatedinsidethecab,attherearcenterofthecab.

Illustration2g03058556

1.Removethecoverfortherecirculationairfilter.

2.Removethefilter.

3.Cleantheairfilterwithamaximumof200kPa(30psi).

4.Afteryoucleantheairfilter,inspecttheairfilter.Iftheairfilterisdamagedorbadly contaminated,useanewairfilter.

5.Installthefilter,andfiltercover.

SunSep1911:47:39UTC+05302021

Product:COMPACTOR

Model:CB10COMPACTORP8P

Configuration:CB10AsphaltCompactorP8P00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

CB7,CB8,andCB10VibratoryAsphaltCompactors

MediaNumber-M0075042-15PublicationDate-01/09/2020DateUpdated-04/09/2020

Capacities(Refill)

SMCS-1000;6320;7000;7560

i07889443

RefrigerantOil

30010.14PAGOil

(1)Thereisoneeccentricweighthousingonthefrontdrumandoneeccentricweighthousingonthereardrum. Capacityisforonehousing.

(2)RefertoServiceManual,UENR4125,"AirConditioningandHeatingR-134aforAllCaterpillarMachines"for additionalinformation.

SunSep1911:41:56UTC+05302021

Product:COMPACTOR

Model:CB10COMPACTORP8P

Configuration:CB10AsphaltCompactorP8P00001-UP(MACHINE)POWEREDBYC4.4Engine

OperationandMaintenanceManual

CB7,CB8,andCB10VibratoryAsphaltCompactors

MediaNumber-M0075042-15PublicationDate-01/09/2020DateUpdated-04/09/2020

CircuitBreakers-Reset

SMCS-1420-529

CircuitBreaker/Reset-Pushinthe buttoninordertoresetthecircuit breaker.Iftheelectricalsystemis functioningproperly,thebuttonwill remaindepressed.Ifthebuttondoes notremaindepressed,checkthe appropriateelectricalcircuit.Repair theelectricalcircuit,ifnecessary.

MainMachine(1)-Themainmachinecircuitbreakerhasa150ampcapacity.

i04888559

This is the sample of the manual if you need complete manual Click Here to download