LiteratureInformation
Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.
Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformation,andmaintenanceinformation.
Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.
Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,study,andkeepthismanualwiththe machine.
Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.
Safety
Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.
Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenance,andrepaironthismachine.
Operation
Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportation,andtowinginformation.
Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operating,andstoppingthemachine.
Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.
Maintenance
Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsifthecalendarintervalsprovide moreconvenientservicingschedulesandapproximatetheindicatedservicehourmeterreading. Performtherecommendedserviceattheintervalthatoccursfirst.
Undersevere,dusty,orwetoperatingconditions,morefrequentlubricationthanisspecifiedinthe maintenanceintervalschartmightbenecessary.
Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.
CertifiedEngineMaintenance
Propermaintenanceandrepairareessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavy-dutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.
Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,ortorenderinoperative,anyemission-relateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewithallapplicable regulationsoftheintendedcountrytowhichithasbeenshipped.Certainelementsofthemachineand enginesuchastheexhaustsystem,fuelsystem,electricalsystem,intakeairsystem,andcooling systemmaybeemission-relatedandshouldnotbealteredunlessapprovedbyCaterpillar.
MachineCapacity
Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.
ProductIdentificationNumber
EffectiveFirstQuarter2001theProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Toprovideuniformequipmentidentification,constructionequipmentmanufacturersare movingtocomplywiththelatestversionoftheproductidentificationnumberingstandard.Non-road machinePINsaredefinedbyISO10261.ThenewPINformatwillapplytoallmachinesand generatorsets.ThePINplatesandframemarkingwilldisplaythe17characterPIN.Thenewformat willlooklikethefollowing:
This is the sample of the manual if you need complete manual Click Here to download
Illustration1g03891925
Where:
1.WorldManufacturingCode(characters1-3)
2.MachineDescriptor(characters4-8)
3.CheckCharacter(character9)
4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.
MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.
Componentssuchasengines,transmissions,axles,andworktoolswillcontinuetousean8character SerialNumber(S/N).
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuMar2101:30:03UTC+05302024
Product:COMPACTOR
Model:CB-34BCOMPACTORXB4
Configuration:CB34BCompactorXB400001-UP(MACHINE)POWEREDBYC2.2Engine
OperationandMaintenanceManual
CB34B,CB34BXW,CB36BandCC34BUtilityCompactors
MediaNumber-KEBU7570-11PublicationDate-01/08/2015DateUpdated-28/09/2020
AccessDoorsandCovers
SMCS-7251;7263;7273-572;7273-573
Illustration1g03201416
Inordertoopenthehood,pulllatch(2)awayfromthelockingeyeandliftonhandle(1).Opening thehoodwillallowaccesstotheengineandmajorcompartments.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuMar2101:27:44UTC+05302024
i05029412
Product:COMPACTOR
Model:CB-34BCOMPACTORXB4
Configuration:CB34BCompactorXB400001-UP(MACHINE)POWEREDBYC2.2Engine
OperationandMaintenanceManual
CB34B,CB34BXW,CB36BandCC34BUtilityCompactors
MediaNumber-KEBU7570-11PublicationDate-01/08/2015DateUpdated-28/09/2020
ArticulatingandOscillatingBearings-Lubricate
SMCS-7051-086-BD;7057-086-BD;7113-086-BD
Illustration1g03168023
(1)ArticulatingBearings (2)OscillationBearing
Thehitchislocatedinthecenterpivotarea.
LubricatetheArticulationBearings
1.Cleanallcapsbeforeservicing.
2.Cleanallfittingsbeforeservicing.
i04988529
3.Lubricatethefittingsforthearticulationbearings(1)withtenstrokesfromahandgrease pump(16to20cubiccentimetersperfitting).
Note:Excessgreasecancausesealdamage.
4.Installallcapsafterservicing.
LubricatetheOscillatingBearing
1.Cleanthecapbeforeservicing.
2.Cleanthefittingbeforeservicing.
3.Lubricatethefittingfortheoscillationbearing(2)untilgreasecomesoutofthecasting.
4.Installthecapafterservicing.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuMar2101:33:01UTC+05302024
Product:COMPACTOR
Model:CB-34BCOMPACTORXB4
Configuration:CB34BCompactorXB400001-UP(MACHINE)POWEREDBYC2.2Engine
OperationandMaintenanceManual
CB34B,CB34BXW,CB36BandCC34BUtilityCompactors
MediaNumber-KEBU7570-11PublicationDate-01/08/2015DateUpdated-28/09/2020
BackupAlarm-Test
SMCS-7406-081
Illustration1g03200203
Thebackupalarmislocatedattherearofthemachine.
1.Engagetheparkingbrake.
2.Starttheengine.
3.MovethepropelcontrollevertotheREVERSEposition.Thebackupalarmshouldsound immediately.Thebackupalarmwillcontinuetosounduntilthepropelcontrolleveris movedtotheNEUTRALpositionortotheFORWARDposition.
4.Ifthebackupalarmdoesnotsound,makethenecessaryrepairsbeforeoperatingthe machine.ConsultyourCaterpillardealer.
i05029875
ThuMar2101:33:18UTC+05302024
Product:COMPACTOR
Model:CB-34BCOMPACTORXB4
Configuration:CB34BCompactorXB400001-UP(MACHINE)POWEREDBYC2.2Engine
OperationandMaintenanceManual
CB34B,CB34BXW,CB36BandCC34BUtilityCompactors
MediaNumber-KEBU7570-11PublicationDate-01/08/2015DateUpdated-28/09/2020
Battery-Clean/Check
SMCS-1401-535;1401-070;1402-070;1402-535
Note:Thebatteriesthataresuppliedwiththemachinesaremaintenancefreebatteries.Youdonot needtochecktheleveloftheelectrolyteinthemaintenancefreebatteries.
Tightenthebatteryretainer(2)onthebattery.Tightenthebatteryretaineratevery1000hours. Checkthefollowingitemsatevery1000hours.Ifnecessary,checkthefollowingitemsmore often.
•Cleanthetopofthebatterieswithacleancloth.
•Cleanthebatteryterminals(1).Asneeded,coatthebatteryterminalswithpetroleumjelly.
•Checkthebatterycables.Tightenanylooseconnections.
i05397290
Product:COMPACTOR
Model:CB-34BCOMPACTORXB4
Configuration:CB34BCompactorXB400001-UP(MACHINE)POWEREDBYC2.2Engine
OperationandMaintenanceManual
CB34B,CB34BXW,CB36BandCC34BUtilityCompactors
MediaNumber-KEBU7570-11PublicationDate-01/08/2015DateUpdated-28/09/2020
Battery-Recycle
SMCS-1401-561
Alwaysrecycleabattery.Neverdiscardabattery.
Alwaysreturnusedbatteriestooneofthefollowinglocations:
•Abatterysupplier
•Anauthorizedbatterycollectionfacility
•Recyclingfacility
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
i07746330
ThuMar2101:33:50UTC+05302024
Product:COMPACTOR
Model:CB-34BCOMPACTORXB4
Configuration:CB34BCompactorXB400001-UP(MACHINE)POWEREDBYC2.2Engine
OperationandMaintenanceManual
CB34B,CB34BXW,CB36BandCC34BUtilityCompactors
MediaNumber-KEBU7570-11PublicationDate-01/08/2015DateUpdated-28/09/2020
BatteryorBatteryCable-Inspect/Replace
SMCS-1401-510;1401-040;1402-040;1402-510
1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.
2.Opentheenginecompartment.RefertoOperationandMaintenanceManual,"AccessDoors andCovers".Thebatteryislocatedonthefrontrightsideoftheenginecompartment.
3.Disconnectthenegativebatterycableatthebattery.
4.Disconnectthepositivebatterycablefromthebattery.
5.Removethecablefromtheenginestarter.
6.Performthenecessaryrepairs.Replacethecablesorthebattery,asneeded.
7.Reversetheabovestepsinordertoreconnectthebattery.
8.Closetheenginecompartment.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees. ThuMar2101:34:02UTC+05302024
i02870183
Product:COMPACTOR
Model:CB-34BCOMPACTORXB4
Configuration:CB34BCompactorXB400001-UP(MACHINE)POWEREDBYC2.2Engine
OperationandMaintenanceManual
CB34B,CB34BXW,CB36BandCC34BUtilityCompactors
MediaNumber-KEBU7570-11PublicationDate-01/08/2015DateUpdated-28/09/2020
Belts-Inspect/Adjust/Replace
SMCS-1357-040;1357-510;1357-025
S/N-3241-UP
S/N-4231-UP
S/N-4251-UP
S/N-CC31-UP
S/N-M361-UP
S/N-XB41-UP
i04988873
Yourengineisequippedwithonebeltthatoperatesthealternatorandthewaterpump,andanother beltthatoperatestheairpump.Formaximumengineperformanceandmaximumutilizationof yourengine,inspectthebeltsforwearandforcracking.Checkthetensionofthebelts.Adjustthe tensionofthebeltsinordertominimizebeltslippage.Beltslippagewilldecreasethebeltlife. Beltslippagewillalsocausepoorperformance.
AlternatorBeltandWaterPumpBelt
1.Parkthemachineandstoptheengine.
2.Opentheenginecompartment.
3.Removethefanguardinordertogainaccesstothebelt.
4.Tocheckthebelttension,apply110N(25lb)offorcemidwaybetweenthepulleys. Correctlyadjustedbeltswilldeflect13to19mm(1/2to3/4inch).
5.Inordertoadjustbelt(3),loosenmountingbolts(1)and(2).
6.Toachievethecorrectadjustment,movethealternatorinwardormovethealternator outward,asrequired.
7.Tightenmountingbolts(1)and(2).
Note:Thealternatorshaftnutmustbetightenedtoatorqueof50±5N·m(37±4lbft).
8.Ifanewbeltisinstalled,checkthebeltadjustmentagainafter30minutesofengine operationattheratedspeed.Adjustthebelttensionagainifthetensionhaschanged.
9.Installthefanguard.
10.Closetheenginecompartment.
AirPumpBelt
1.Parkthemachineandstoptheengine.
2.Opentheenginecompartment.
3.Removethefanguardinordertogainaccesstothebelt.
Illustration3g03170660
4.Tocheckthebelttension,apply110N(25lb)offorcemidwaybetweenthepulleys. Correctlyadjustedbeltswilldeflect13to19mm(1/2to3/4inch).
5.Inordertoadjustbelt(4),loosenmountingbolts(5)and(6).
6.Toachievethecorrectadjustment,movetheairpumpinwardormovetheairpump outward,asrequired.
7.Tightenmountingbolts(5)and(6).
8.Ifanewbeltisinstalled,checkthebeltadjustmentagainafter30minutesofengine operationattheratedspeed.Adjustthebelttensionagainifthetensionhaschanged.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuMar2101:34:14UTC+05302024
Product:COMPACTOR
Model:CB-34BCOMPACTORXB4
Configuration:CB34BCompactorXB400001-UP(MACHINE)POWEREDBYC2.2Engine
OperationandMaintenanceManual
CB34B,CB34BXW,CB36BandCC34BUtilityCompactors
MediaNumber-KEBU7570-11PublicationDate-01/08/2015DateUpdated-28/09/2020
BrakingSystem-Test
SMCS-4250-081;4267-081
Note:Ifthemachineconfigurationchanges,theparkingbrakesmustbetested.
i05029888
Checktheareaaroundthemachine.Makesurethatthemachineisclearofpersonnelandclearof obstacles.
PutthesteeringframelockintheUNLOCKEDposition.
Fastentheseatbeltbeforecheckingtheparkingbrake.
Thefollowingtestsareusedtodetermineiftheparkingbrakeisfunctionalonaspecifiedgradeor aspecifiedslope.Thesetestsarenotintendedtomeasurethemaximumbrakeholdingeffort.Read allofthestepsbeforeyouperformthefollowingprocedure.
Positionthemachineontheinclineoftheslope,butnearthebaseoftheslopeinordertocheck theparkingbrake.Thetestpositionshouldbe26percentora15degreeslope.
1.Starttheengine.RefertotheOperationandMaintenanceManual,"EngineStarting"for informationonstartingtheengine.
2.Movethemachineintothetestposition.
3.PlacethethrottlecontrolintotheLOWIDLEposition.
4.Engagetheparkingbrake.
Themachineshouldnotmoveunderthefollowingconditions.
Theengineisatlowidle.
Theparkingbrakeisapplied.
Themachineispositionedonthespecifiedslope.
Personalinjurycanresultifthemachinemoveswhiletesting.
Ifthemachinebeginstomove,releasetheparkingbrakeandusethe propelleverinordertomovethemachinetoalevelsurface.
5.Parkthemachineonalevelsurface.
6.Stoptheengine.
NOTICE
Ifthemachinemovedduringthebraketest,consultyourCaterpillar dealer.
Thedealermustinspectthebrakesystemandmakeanynecessary repairsbeforethemachineisreturnedtooperation.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuMar2101:34:26UTC+05302024
Product:COMPACTOR
Model:CB-34BCOMPACTORXB4
Configuration:CB34BCompactorXB400001-UP(MACHINE)POWEREDBYC2.2Engine
OperationandMaintenanceManual
CB34B,CB34BXW,CB36BandCC34BUtilityCompactors
MediaNumber-KEBU7570-11PublicationDate-01/08/2015DateUpdated-28/09/2020
Capacities(Refill)
SMCS-1000;6320;7000;7560
i07945615
Product:COMPACTOR
Model:CB-34BCOMPACTORXB4
Configuration:CB34BCompactorXB400001-UP(MACHINE)POWEREDBYC2.2Engine
OperationandMaintenanceManual
CB34B,CB34BXW,CB36BandCC34BUtilityCompactors
MediaNumber-KEBU7570-11PublicationDate-01/08/2015DateUpdated-28/09/2020
CoolingSystemCoolant(ELC)-Change
SMCS-1395-044-NL
Personalinjurycanresultfromhotcoolant,steamandalkali.
Atoperatingtemperature,enginecoolantishotandunderpressure.The radiatorandalllinestoheatersortheenginecontainhotcoolantor steam.Anycontactcancausesevereburns.
Removecoolingsystempressurecapslowlytorelievepressureonly whenengineisstoppedandcoolingsystempressurecapiscoolenough totouchwithyourbarehand.
Donotattempttotightenhoseconnectionswhenthecoolantishot,the hosecancomeoffcausingburns.
CoolingSystemCoolantAdditivecontainsalkali.Avoidcontactwith skinandeyes.
NOTICE
Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,andrepair oftheproduct.Bepreparedtocollectthefluidwithsuitablecontainers beforeopeninganycompartmentordisassemblinganycomponent containingfluids.
i06249609
RefertoSpecialPublication,NENG2500,"DealerServiceTool Catalog"fortoolsandsuppliessuitabletocollectandcontainfluidson Catproducts.
Disposeofallfluidsaccordingtolocalregulationsandmandates.
NOTICE
Donotchangethecoolantuntilyoureadandunderstandthematerial intheCoolingSystemSpecificationssection.
NOTICE
MixingExtendedLifeCoolant(ELC)withotherproductsreducesthe effectivenessofthecoolantandshortenscoolantlife.Useonly Caterpillarproductsorcommercialproductsthathavepassedthe CaterpillarEC-1specificationsforpremixedorconcentratecoolants. UseonlyCaterpillarExtenderwithCaterpillarELC.Failuretofollow theserecommendationscouldresultinthedamagetocoolingsystems components.
IfELCcoolingsystemcontaminationoccurs,refertoOperationand Maintenance,"ExtendedLifeCoolant(ELC)"underthetopicELC CoolingSystemContamination.
Drainthecoolantwheneverthecoolantisdirty.Drainthecoolantwhenfoamisobserved.
1.Stoptheengine.Allowthecoolingsystemtocoolcompletely.
2.Opentheenginecompartment.RefertotheOperationandMaintenanceManual,"Access DoorsandCovers".
Illustration1g03170797
3.Slowlyloosenthecoolingsystempressurecapinordertorelievesystempressure.Remove thecoolingsystempressurecap.
Illustration2g03871287
4.Removethefourboltsthatholdthescraperbracketstotheframe.Removethescraper assembly.
Illustration3g03871288
5.Theradiatordrainplugcanbeaccessedthroughtheholelocatedunderthescraperbracket. Removetheradiatordrainplug.Allowthecoolanttodrainintoasuitablecontainer.
6.Installtheradiatordrainplug.
7.Installthescraperassembly.
8.Fillthecoolingsystemwithcleanwaterandwitha6to10%concentrationofcooling systemcleaner.
9.Installthecoolingsystempressurecap.
10.Closetheenginecompartment.
11.Starttheengine.Runtheenginefor90minutes.
12.Stoptheengine.Allowthecoolingsystemtocompletelycool.
13.Opentheenginecompartment.
14.Removethecoolingsystempressurecap.
15.Opentheradiatordrainvalve.Drainthecleaningsolution.
16.Flushthecoolingsystemwithwateruntilthedrainingwateristransparent.
17.Closetheradiatordrainvalve.
18.Addtherecommendedamountofextendertothecoolantsystem.RefertoOperationand MaintenanceManual,"Capacities(Refill)"fortheproperamount.
Note:IfyouareusingCaterpillarLongLifeCoolantthatcontainssomeadditive,donotadd anysupplementalcoolantadditiveatthistime.Also,donotchangethecoolantconditioner elementifyouareusingCaterpillarLongLifeCoolantthatcontainssomeadditive.
19.Starttheengineandruntheengine.Leavethecapoffuntilthethermostatopensandthe coolantlevelstabilizes.
20.Maintainthecoolantlevelbetweentheindicatedlinesontheshunttank.
21.Inspectthegasketonthecoolingsystempressurecap.Replacethecoolingsystempressure capifthegasketisdamaged.
22.Installthecoolingsystempressurecap.
23.Closetheenginecompartment.
Copyright1993-2024CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.
ThuMar2101:34:38UTC+05302024
This is the sample of the manual if you need complete manual Click Here to download
