Literature Information
This manual should be stored in the operator's compartment in the literature holder or seat back literature storage area.
This manual contains safety information, operation instructions, transportation information, lubrication information, and maintenance information.
Some photographs or illustrations in this publication show details or attachments that can be different from your machine. Guards and covers might have been removed for illustrative purposes.
Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study, and keep this manual with the machine.
Whenever a question arises regarding your machine, or this publication, please consult your Cat dealer for the latest available information.
Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning signs and labels used on the machine.
Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance, and repair on this machine.
Operation
The operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation, and towing information.
Photographs and illustrations guide the operator through correct procedures of checking, starting, operating, and stopping the machine.
Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.
Maintenance
The maintenance section is a guide to equipment care. The Maintenance Interval Schedule (MIS) lists the items to be maintained at a specific service interval. Items without specific intervals are listed under the "When Required" service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the Maintenance Interval Schedule as an index or "one safe source" for all maintenance procedures.
Maintenance Intervals
Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if the calendar intervals provide more convenient servicing schedules and approximate the indicated service hour meter reading. Perform the recommended service at the interval that occurs first.
Under severe, dusty, or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary.
Perform service on items at multiples of the original requirement. For example, at every 500 service hours or 3 months, also service those items listed under every 250 service hours or monthly and every 10 service hours or daily.
Certified Engine Maintenance
Proper maintenance and repair are essential to keep the engine and machine systems operating correctly. As the heavy-duty off-road diesel engine owner, you are responsible for the performance of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and Service Manual.
It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or trading engines or machines to remove, alter, or to render inoperative, any emission-related device or element of design installed on or in an engine or machine that is in compliance with all applicable regulations of the intended country to which it has been shipped. Certain elements of the machine and engine such as the exhaust system, fuel system, electrical system, intake air system, and cooling system may be emission-related and should not be altered unless approved by Caterpillar.
Machine Capacity
Additional attachments or modifications may exceed machine design capacity which can adversely affect performance characteristics. Included would be stability and system certifications such as brakes, steering, and rollover protective structures (ROPS). Contact your Cat dealer for further information.
Product Identification Number
Effective First Quarter 2001 the Product Identification Number (PIN) has changed from 8 to 17 characters. To provide uniform equipment identification, construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:
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Illustration 1 g03891925
Where:
1. World Manufacturing Code (characters 1-3)
2. Machine Descriptor (characters 4-8)
3. Check Character (character 9)
4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number.
Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format.
Components such as engines, transmissions, axles, and work tools will continue to use an 8 character Serial Number (S/N).
Product: COMPACTOR
Model: CB-34B COMPACTOR XB4
Configuration: CB34B Compactor XB400001-UP (MACHINE) POWERED BY C2.2 Engine
Operation and Maintenance Manual
CB34B, CB34B XW, CB36B and CC34B Utility Compactors
Media Number -KEBU7570-11
Publication Date -01/08/2015
Access Doors and Covers
SMCS - 7251; 7263; 7273-572; 7273-573
Date Updated -28/09/2020
i05029412
Illustration 1 g03201416
In order to open the hood, pull latch (2) away from the locking eye and lift on handle (1). Opening the hood will allow access to the engine and major compartments.
Copyright 1993 - 2024 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 21 01:27:44 UTC+0530 2024
Product: COMPACTOR
Model: CB-34B COMPACTOR XB4
Configuration: CB34B Compactor XB400001-UP (MACHINE) POWERED BY C2.2 Engine
Operation and Maintenance Manual
CB34B, CB34B XW, CB36B and CC34B Utility Compactors
Media Number -KEBU7570-11
Publication Date -01/08/2015
Date Updated -28/09/2020
Articulating and Oscillating Bearings - Lubricate
SMCS - 7051-086-BD; 7057-086-BD; 7113-086-BD
Illustration 1 g03168023
(1) Articulating Bearings
(2) Oscillation Bearing
The hitch is located in the center pivot area.
Lubricate the Articulation Bearings
1. Clean all caps before servicing.
2. Clean all fittings before servicing.
i04988529
3. Lubricate the fittings for the articulation bearings (1) with ten strokes from a hand grease pump (16 to 20 cubic centimeters per fitting).
Note: Excess grease can cause seal damage.
4. Install all caps after servicing.
Lubricate the Oscillating Bearing
1. Clean the cap before servicing.
2. Clean the fitting before servicing.
3. Lubricate the fitting for the oscillation bearing (2) until grease comes out of the casting.
4. Install the cap after servicing.
Product: COMPACTOR
Model: CB-34B COMPACTOR XB4
Configuration: CB34B Compactor XB400001-UP (MACHINE) POWERED BY C2.2 Engine
Operation and Maintenance Manual
CB34B, CB34B XW, CB36B and CC34B Utility Compactors
Media Number -KEBU7570-11
Publication Date -01/08/2015
Backup Alarm - Test
SMCS - 7406-081
Date Updated -28/09/2020
Illustration 1
The backup alarm is located at the rear of the machine.
1. Engage the parking brake.
2. Start the engine.
g03200203
3. Move the propel control lever to the REVERSE position. The backup alarm should sound immediately. The backup alarm will continue to sound until the propel control lever is moved to the NEUTRAL position or to the FORWARD position.
4. If the backup alarm does not sound, make the necessary repairs before operating the machine. Consult your Caterpillar dealer.
i05029875
Product: COMPACTOR
Model: CB-34B COMPACTOR XB4
Configuration: CB34B Compactor XB400001-UP (MACHINE) POWERED BY C2.2 Engine
Operation and Maintenance Manual
CB34B, CB34B XW, CB36B and CC34B Utility Compactors
Media Number -KEBU7570-11
Battery - Clean/Check
Publication Date -01/08/2015
SMCS - 1401-535; 1401-070; 1402-070; 1402-535
Date Updated -28/09/2020
Illustration 1
g03411123
Note: The batteries that are supplied with the machines are maintenance free batteries. You do not need to check the level of the electrolyte in the maintenance free batteries.
Tighten the battery retainer (2) on the battery. Tighten the battery retainer at every 1000 hours.
Check the following items at every 1000 hours. If necessary, check the following items more often.
• Clean the top of the batteries with a clean cloth.
• Clean the battery terminals (1). As needed, coat the battery terminals with petroleum jelly.
• Check the battery cables. Tighten any loose connections.
i05397290
Copyright 1993 - 2024 Caterpillar Inc.
Rights Reserved.
Network For SIS Licensees. Thu Mar 21 01:33:32 UTC+0530 2024
Product: COMPACTOR
Model: CB-34B COMPACTOR XB4
Configuration: CB34B Compactor XB400001-UP (MACHINE) POWERED BY C2.2 Engine
Operation and Maintenance Manual
CB34B, CB34B XW, CB36B and CC34B Utility Compactors
Media Number -KEBU7570-11
Publication Date -01/08/2015 Date Updated -28/09/2020
Battery - Recycle
SMCS - 1401-561
Always recycle a battery. Never discard a battery.
Always return used batteries to one of the following locations:
• A battery supplier
• An authorized battery collection facility
• Recycling facility
i07746330
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Mar 21 01:33:50 UTC+0530 2024
Product: COMPACTOR
Model: CB-34B COMPACTOR XB4
Configuration: CB34B Compactor XB400001-UP (MACHINE) POWERED BY C2.2 Engine
Operation and Maintenance Manual
CB34B, CB34B XW, CB36B and CC34B Utility Compactors
Media Number -KEBU7570-11 Publication Date -01/08/2015 Date Updated -28/09/2020
Battery or Battery Cable - Inspect/Replace
SMCS - 1401-510; 1401-040; 1402-040; 1402-510
i02870183
1. Turn the engine start switch to the OFF position. Turn all switches to the OFF position.
2. Open the engine compartment. Refer to Operation and Maintenance Manual, "Access Doors and Covers". The battery is located on the front right side of the engine compartment.
3. Disconnect the negative battery cable at the battery.
4. Disconnect the positive battery cable from the battery.
5. Remove the cable from the engine starter.
6. Perform the necessary repairs. Replace the cables or the battery, as needed.
7. Reverse the above steps in order to reconnect the battery.
8. Close the engine compartment.
Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Mar 21 01:34:02 UTC+0530 2024
Product: COMPACTOR
Model: CB-34B COMPACTOR XB4
Configuration: CB34B Compactor XB400001-UP (MACHINE) POWERED BY C2.2 Engine
Operation and Maintenance Manual
CB34B, CB34B XW, CB36B and CC34B Utility Compactors
Media Number -KEBU7570-11 Publication Date -01/08/2015 Date Updated -28/09/2020
Belts - Inspect/Adjust/Replace
SMCS - 1357-040; 1357-510; 1357-025
S/N - 3241-UP
S/N - 4231-UP
S/N - 4251-UP
S/N - CC31-UP
S/N - M361-UP
S/N - XB41-UP
i04988873
Your engine is equipped with one belt that operates the alternator and the water pump, and another belt that operates the air pump. For maximum engine performance and maximum utilization of your engine, inspect the belts for wear and for cracking. Check the tension of the belts. Adjust the tension of the belts in order to minimize belt slippage. Belt slippage will decrease the belt life. Belt slippage will also cause poor performance.
Alternator Belt and Water Pump Belt
1. Park the machine and stop the engine.
2. Open the engine compartment.
3. Remove the fan guard in order to gain access to the belt.
Illustration 1 g03170619
4. To check the belt tension, apply 110 N (25 lb) of force midway between the pulleys. Correctly adjusted belts will deflect 13 to 19 mm (1/2 to 3/4 inch).
5. In order to adjust belt (3), loosen mounting bolts (1) and (2).
6. To achieve the correct adjustment, move the alternator inward or move the alternator outward, as required.
7. Tighten mounting bolts (1) and (2).
Note: The alternator shaft nut must be tightened to a torque of 50 ± 5 N·m (37 ± 4 lb ft).
8. If a new belt is installed, check the belt adjustment again after 30 minutes of engine operation at the rated speed. Adjust the belt tension again if the tension has changed.
9. Install the fan guard.
10. Close the engine compartment.
Air Pump Belt
1. Park the machine and stop the engine.
2. Open the engine compartment.
3. Remove the fan guard in order to gain access to the belt.
2
3
4. To check the belt tension, apply 110 N (25 lb) of force midway between the pulleys. Correctly adjusted belts will deflect 13 to 19 mm (1/2 to 3/4 inch).
5. In order to adjust belt (4), loosen mounting bolts (5) and (6).
6. To achieve the correct adjustment, move the air pump inward or move the air pump outward, as required.
7. Tighten mounting bolts (5) and (6).
8. If a new belt is installed, check the belt adjustment again after 30 minutes of engine operation at the rated speed. Adjust the belt tension again if the tension has changed.
Illustration
g03170656
Illustration
g03170660
9. Install the fan guard.
10. Close the engine compartment. Copyright 1993 - 2024 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Mar 21 01:34:14 UTC+0530 2024
Product: COMPACTOR
Model: CB-34B COMPACTOR XB4
Configuration: CB34B Compactor XB400001-UP (MACHINE) POWERED BY C2.2 Engine
Operation and Maintenance Manual
CB34B, CB34B XW, CB36B and CC34B Utility Compactors
Media Number -KEBU7570-11
Publication Date -01/08/2015 Date Updated -28/09/2020
Braking System - Test
SMCS - 4250-081; 4267-081
Note: If the machine configuration changes, the parking brakes must be tested.
i05029888
Check the area around the machine. Make sure that the machine is clear of personnel and clear of obstacles.
Put the steering frame lock in the UNLOCKED position.
Fasten the seat belt before checking the parking brake.
The following tests are used to determine if the parking brake is functional on a specified grade or a specified slope. These tests are not intended to measure the maximum brake holding effort. Read all of the steps before you perform the following procedure.
Illustration 1
Position the machine on the incline of the slope, but near the base of the slope in order to check the parking brake. The test position should be 26 percent or a 15 degree slope.
1. Start the engine. Refer to the Operation and Maintenance Manual, "Engine Starting" for information on starting the engine.
2. Move the machine into the test position.
3. Place the throttle control into the LOW IDLE position.
4. Engage the parking brake.
The machine should not move under the following conditions.
The engine is at low idle.
The parking brake is applied.
The machine is positioned on the specified slope.
Personal injury can result if the machine moves while testing.
If the machine begins to move, release the parking brake and use the propel lever in order to move the machine to a level surface.
5. Park the machine on a level surface.
6. Stop the engine.
NOTICE
If the machine moved during the brake test, consult your Caterpillar dealer.
The dealer must inspect the brake system and make any necessary repairs before the machine is returned to operation.
Product: COMPACTOR
Model: CB-34B COMPACTOR XB4
Configuration: CB34B Compactor XB400001-UP (MACHINE) POWERED BY C2.2 Engine
Operation and Maintenance Manual
CB34B, CB34B XW, CB36B and CC34B Utility Compactors
Media Number -KEBU7570-11
Capacities (Refill)
SMCS - 1000; 6320; 7000; 7560
Table 1
Approximate
-28/09/2020
i07945615
Thu Mar 21 01:31:02 UTC+0530 2024
Product: COMPACTOR
Model: CB-34B COMPACTOR XB4
Configuration: CB34B Compactor XB400001-UP (MACHINE) POWERED BY C2.2 Engine
Operation and Maintenance Manual
CB34B, CB34B XW, CB36B and CC34B Utility Compactors
Media Number -KEBU7570-11
Publication Date -01/08/2015
Cooling System Coolant (ELC) - Change
SMCS - 1395-044-NL
Date Updated -28/09/2020
Personal injury can result from hot coolant, steam and alkali.
At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.
Remove cooling system pressure cap slowly to relieve pressure only when engine is stopped and cooling system pressure cap is cool enough to touch with your bare hand.
Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns.
Cooling System Coolant Additive contains alkali. Avoid contact with skin and eyes.
NOTICE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
i06249609
Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Do not change the coolant until you read and understand the material in the Cooling System Specifications section.
NOTICE
Mixing Extended Life Coolant (ELC) with other products reduces the effectiveness of the coolant and shortens coolant life. Use only Caterpillar products or commercial products that have passed the Caterpillar EC-1 specifications for premixed or concentrate coolants. Use only Caterpillar Extender with Caterpillar ELC. Failure to follow these recommendations could result in the damage to cooling systems components.
If ELC cooling system contamination occurs, refer to Operation and Maintenance, "Extended Life Coolant (ELC)" under the topic ELC Cooling System Contamination.
Drain the coolant whenever the coolant is dirty. Drain the coolant when foam is observed.
1. Stop the engine. Allow the cooling system to cool completely.
2. Open the engine compartment. Refer to the Operation and Maintenance Manual, "Access Doors and Covers".
Illustration 1 g03170797
3. Slowly loosen the cooling system pressure cap in order to relieve system pressure. Remove the cooling system pressure cap.
Illustration 2 g03871287
4. Remove the four bolts that hold the scraper brackets to the frame. Remove the scraper assembly.
5. The radiator drain plug can be accessed through the hole located under the scraper bracket. Remove the radiator drain plug. Allow the coolant to drain into a suitable container.
6. Install the radiator drain plug.
7. Install the scraper assembly.
8. Fill the cooling system with clean water and with a 6 to 10% concentration of cooling system cleaner.
9. Install the cooling system pressure cap.
10. Close the engine compartment.
11. Start the engine. Run the engine for 90 minutes.
12. Stop the engine. Allow the cooling system to completely cool.
13. Open the engine compartment.
14. Remove the cooling system pressure cap.
15. Open the radiator drain valve. Drain the cleaning solution.
16. Flush the cooling system with water until the draining water is transparent.
17. Close the radiator drain valve.
18. Add the recommended amount of extender to the coolant system. Refer to Operation and Maintenance Manual, "Capacities (Refill)" for the proper amount.
Note: If you are using Caterpillar Long Life Coolant that contains some additive, do not add any supplemental coolant additive at this time. Also, do not change the coolant conditioner element if you are using Caterpillar Long Life Coolant that contains some additive.
19. Start the engine and run the engine. Leave the cap off until the thermostat opens and the coolant level stabilizes.
20. Maintain the coolant level between the indicated lines on the shunt tank.
21. Inspect the gasket on the cooling system pressure cap. Replace the cooling system pressure cap if the gasket is damaged.
22. Install the cooling system pressure cap.
23. Close the engine compartment.
1993 - 2024 Caterpillar Inc.
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